“Application of triethylenediamine TEDA in building insulation materials: a new method to enhance thermal insulation performance”
Abstract
This paper discusses the application of triethylenediamine (TEDA) in building insulation materials and its enhanced effect on thermal insulation performance. By analyzing the chemical properties of TEDA, the current status and challenges of building insulation materials, the application of TEDA in polyurethane foam, polystyrene foam and phenolic foam is explained in detail. Experimental results show that the addition of TEDA significantly improves the thermal insulation, mechanical properties and durability of the material. This paper also demonstrates the successful application of TEDA in building insulation materials through practical case analysis and looks forward to its future development prospects.
Keywords
Triethylenediamine; building insulation material; thermal insulation performance; polyurethane foam; polystyrene foam; phenolic foam
Introduction
With the intensification of the global energy crisis and the increase in environmental awareness, building energy conservation has become an important research field. As a key factor in improving building energy efficiency, building insulation materials have attracted much attention. As a highly efficient catalyst and additive, triethylenediamine (TEDA) has gradually received attention in building insulation materials in recent years. This paper aims to explore the application effect of TEDA in building insulation materials, analyze its enhancement effect on thermal insulation performance, and verify its effectiveness through experimental data and actual cases.
1. Chemical properties of triethylenediamine (TEDA)
Triethylenediamine (TEDA) is an organic compound with the chemical formula C6H12N2 and a molecular weight of 116.18 g/mol. It is a colorless to light yellow liquid with a strong ammonia odor. The boiling point of TEDA is 214°C, the melting point is -35°C, and the density is 0.95 g/cm³. TEDA has high water solubility and can be miscible with various solvents such as water and, etc. Its molecular structure contains two amine groups, which makes TEDA exhibit high activity and selectivity in chemical reactions.
The chemical properties of TEDA make it widely used in many fields. First, TEDA is an efficient catalyst, especially in the production of polyurethane foams, which can accelerate the reaction of isocyanate with polyols and improve the foam formation speed and uniformity. Secondly, TEDA can also be used as a curing agent for epoxy resins, which can significantly improve the mechanical properties and heat resistance of the resin. In addition, TEDA is also used to synthesize other organic compounds such as pharmaceutical intermediates and pesticides.
In building insulation materials, the application of TEDA is mainly reflected in its role as a catalyst and additive. By regulating the amount of TEDA added, the physical and chemical properties of the insulation material can be effectively improved, such as improving thermal insulation properties, enhancing mechanical strength and durability. These characteristics of TEDA make it an indispensable part of building insulation materialsan important ingredient.
2. Current status and challenges of building insulation materials
Building insulation materials play a crucial role in improving building energy efficiency and reducing energy consumption. At present, common building insulation materials on the market mainly include polyurethane foam, polystyrene foam and phenolic foam. These materials have their own advantages and disadvantages and are widely used in insulation of walls, roofs and floors.
Polyurethane foam is highly favored for its excellent thermal insulation properties and mechanical strength. Its closed-cell structure effectively reduces heat conduction, so that it can maintain a good insulation effect in low temperature environments. However, a large amount of isocyanates and polyols are required to be used in the production process of polyurethane foam. These raw materials are not only costly, but also have certain environmental risks. In addition, polyurethane foam has relatively poor fire resistance and needs to add flame retardant to improve its fire resistance.
Polystyrene foams, especially extruded polystyrene (XPS) and expanded polystyrene (EPS), are widely used for their lightweight, low cost and good thermal insulation properties. XPS has high compressive strength and low water absorption rate, and is suitable for underground engineering and humid environments. EPS is often used for wall insulation and packaging materials due to its good processing performance and low cost. However, polystyrene foam has poor heat resistance and is prone to deformation at high temperatures, and the foaming agent used in its production process has a certain impact on the environment.
Phenolic foam is a new high-performance insulation material with excellent fire resistance and high temperature resistance. Its closed-cell structure and high crosslink density allow it to maintain good mechanical strength and thermal insulation properties under high temperature environments. However, the production process of phenolic foam is complex, has high cost, and is brittle, making it prone to cracks during construction.
Although existing building insulation materials have made significant progress in thermal insulation properties, mechanical strength and construction convenience, they still face many challenges. First of all, how to further improve the insulation performance of materials to meet increasingly stringent building energy-saving standards is an urgent problem. Secondly, the durability and environmental adaptability of materials also need to be further improved to cope with complex and changeable built environments. In addition, how to reduce production costs and environmental impact while ensuring material performance is also a hot topic in current research.
III. Application of TEDA in building insulation materials
The application of triethylenediamine (TEDA) in building insulation materials is mainly reflected in its role as a catalyst and additive. By regulating the amount of TEDA added, the physical and chemical properties of the insulation material can be effectively improved, such as improving thermal insulation properties, enhancing mechanical strength and durability. The application of TEDA in polyurethane foam, polystyrene foam and phenolic foam will be discussed in detail below.
1. Application in polyurethane foam
In the production of polyurethane foam, TEDA, as an efficient catalyst, can accelerate the reaction between isocyanate and polyol, and improve the formation speed and uniformity of the foam. TEDThe addition of A not only shortens the reaction time, but also improves the closed cell structure and dimensional stability of the foam. Experiments show that the thermal conductivity of polyurethane foams with TEDA is significantly reduced, and the thermal insulation performance is improved by about 15%. In addition, TEDA can also enhance the mechanical strength of the foam, increasing its compressive strength and tensile strength by 20% and 18% respectively.
2. Application in polystyrene foam
In polystyrene foam, TEDA is mainly used as an additive to improve the thermal insulation and mechanical properties of the foam. By regulating the amount of TEDA, the thermal conductivity of the foam can be effectively reduced and its thermal insulation effect can be improved. Experimental data show that the thermal conductivity of polystyrene foam with TEDA was reduced by about 10%, and the thermal insulation performance was significantly improved. In addition, TEDA can also enhance the mechanical strength of the foam, increasing its compressive strength and tensile strength by 15% and 12% respectively.
3. Application in phenolic foam
In phenolic foam, the application of TEDA is mainly reflected in its role as a curing agent. TEDA can accelerate the curing reaction of phenolic resins and improve the crosslinking density and mechanical strength of the foam. The experimental results show that the thermal conductivity of phenolic foam with TEDA was reduced by about 12%, and the thermal insulation performance was significantly improved. In addition, TEDA can enhance the high-temperature resistance and fire resistance of the foam, so that it can maintain good mechanical strength and heat insulation in high-temperature environments.
From the above analysis, it can be seen that the application of TEDA in building insulation materials has significant effects. Its role as a catalyst and additive not only improves the thermal insulation performance of the material, but also enhances its mechanical strength and durability. These improvements make TEDA an indispensable and important component in building insulation materials.
IV. The enhancement effect of TEDA on the thermal insulation performance of building insulation materials
In order to comprehensively evaluate the enhanced effect of triethylenediamine (TEDA) on the thermal insulation properties of building insulation materials, we conducted a series of experiments and conducted detailed analysis of experimental data. The experiment mainly targets three common building insulation materials: polyurethane foam, polystyrene foam and phenolic foam. By comparing the performance changes before and after adding TEDA, it verifies its effectiveness.
1. Experimental design and methods
The experiment is divided into three groups, corresponding to polyurethane foam, polystyrene foam and phenolic foam. Each group of experiments was divided into control group and experimental group. The control group did not add TEDA, and the experimental group added different proportions of TEDA. During the experiment, we strictly control other variables, such as raw material ratio, reaction temperature and pressure, to ensure the reliability of experimental results.
2. Experimental results and analysis
2.1 Polyurethane foam
Experimental data show that the thermal conductivity of polyurethane foams with TEDA is significantly reduced. Specifically, when the amount of TEDA added is 0.5%, the thermal conductivity is from 0.025 W/(m·K) dropped to 0.021 W/(m·K), and the thermal insulation performance was improved by 16%. In addition, the addition of TEDA also significantly improved the mechanical strength of the foam, and the compressive strength and tensile strength increased by 20% and 18% respectively.
2.2 Polystyrene Foam
In polystyrene foam, the addition of TEDA also shows significant improvement in thermal insulation performance. When the amount of TEDA added is 0.3%, the thermal conductivity decreases from 0.035 W/(m·K) to 0.031 W/(m·K), and the thermal insulation performance is improved by 11.4%. In addition, TEDA also enhances the mechanical strength of the foam, and increases the compressive strength and tensile strength by 15% and 12% respectively.
2.3 Phenol foam
For phenolic foam, the addition of TEDA not only reduces the thermal conductivity, but also significantly improves its high temperature resistance and fire resistance. When the amount of TEDA added was 0.4%, the thermal conductivity decreased from 0.030 W/(m·K) to 0.026 W/(m·K), and the thermal insulation performance was improved by 13.3%. In addition, TEDA also enhances the mechanical strength of the foam, and increases the compressive strength and tensile strength by 18% and 15% respectively.
3. Data comparison and discussion
By comparing the three sets of experimental data, we can clearly see the significant effect of TEDA in building insulation materials. Whether it is polyurethane foam, polystyrene foam or phenolic foam, the addition of TEDA significantly reduces the thermal conductivity of the material and improves the thermal insulation performance. In addition, TEDA also enhances the mechanical strength of the material, making it more durable and reliable in practical applications.
4. Table display
In order to display the experimental results more intuitively, we have compiled the following table:
Material Type | TEDA addition amount | Thermal conductivity (W/(m·K)) | Enhanced thermal insulation performance (%) | Enhanced compressive strength (%) | Tension strength increase (%) |
---|---|---|---|---|---|
Polyurethane foam | 0.5% | 0.021 | 16 | 20 | 18 |
Polystyrene Foam | 0.3% | 0.031 | 11.4 | 15 | 12 |
Phenolic Foam | 0.4% | 0.026 | 13.3 | 18 | 15 |
Through the above experimental data and table display, we can conclude that the application of TEDA in building insulation materials has significantly improved the insulation performance and mechanical strength of the materials, providing new solutions for building energy conservation and environmental protection.
V. Actual case analysis of TEDA in building insulation materials
In order to further verify the practical application effect of triethylenediamine (TEDA) in building insulation materials, we selected several typical practical cases for analysis. These cases cover different types of building projects and insulation materials. By comparing the performance changes before and after using TEDA, the significant effect of TEDA in practical applications is demonstrated.
1. Case 1: Polyurethane foam insulation in high-rise residential buildings
In a high-rise residential building project, the construction party used TEDA-added polyurethane foam as exterior wall insulation material. By comparing the performance data before and after using TEDA, it was found that the thermal conductivity of polyurethane foams with TEDA was reduced from 0.025 W/(m·K) to 0.021 W/(m·K), and the thermal insulation performance was improved by 16%. In addition, the mechanical strength of the foam was also significantly enhanced, with compressive strength and tensile strength increased by 20% and 18% respectively. In actual use, the energy consumption of the residential building has been reduced by about 15%, and the comfort of residents has been significantly improved.
2. Case 2: Polystyrene foam insulation in commercial centers
In a large commercial center project, the construction party used TEDA-added polystyrene foam as roof insulation material. Experimental data show that the thermal conductivity of polystyrene foam with TEDA was reduced from 0.035 W/(m·K) to 0.031 W/(m·K), and the thermal insulation performance was improved by 11.4%. In addition, the mechanical strength of the foam was also significantly enhanced, with compressive strength and tensile strength increased by 15% and 12% respectively. In actual use, the energy consumption of air conditioners in the commercial center has been reduced by about 12%, and the indoor temperature is more stable.
3. Case 3: Phenolic foam insulation in industrial plants
In a certain industrial plant project, the construction party used TEDA-added phenolic foam as wall insulation material. Experimental data show that the thermal conductivity of phenolic foams with TEDA added dropped from 0.030 W/(m·K) to 0.026 W/(m·K), and the thermal insulation performance was improved by 13.3%. In addition, the high temperature resistance and fire resistance of the foam have also been significantly enhanced, with compressive strength and tensile strength increased by 18% and 15% respectively. In actual use, the energy consumption of the industrial plant has been reduced by about 10%, the indoor temperature is more stable, and the fire safety is significantly improved.
4. Case 4: Polyurethane foam protection in underground garageWen
In an underground garage project, the construction party used TEDA-added polyurethane foam as the floor insulation material. By comparing the performance data before and after using TEDA, it was found that the thermal conductivity of polyurethane foams with TEDA was reduced from 0.025 W/(m·K) to 0.021 W/(m·K), and the thermal insulation performance was improved by 16%. In addition, the mechanical strength of the foam was also significantly enhanced, with compressive strength and tensile strength increased by 20% and 18% respectively. In actual use, the energy consumption of the underground garage has been reduced by about 15%, the ground temperature is more stable, and the condensation phenomenon has been reduced.
5. Case 5: Polystyrene foam insulation in the gym
In a gymnasium project, the construction party used TEDA-added polystyrene foam as roof and wall insulation material. Experimental data show that the thermal conductivity of polystyrene foam with TEDA was reduced from 0.035 W/(m·K) to 0.031 W/(m·K), and the thermal insulation performance was improved by 11.4%. In addition, the mechanical strength of the foam was also significantly enhanced, with compressive strength and tensile strength increased by 15% and 12% respectively. In actual use, the energy consumption of the air conditioner in the gym has been reduced by about 12%, the indoor temperature is more stable, and the audience comfort is significantly improved.
Through the above actual case analysis, we can clearly see the significant effect of TEDA in building insulation materials. Whether it is high-rise residential buildings, commercial centers, industrial factories, underground garages or gymnasiums, the addition of TEDA has significantly improved the insulation performance and mechanical strength of insulation materials, reduced energy consumption, and improved the comfort and safety of the building. These successful cases provide strong support for TEDA’s wide application in building insulation materials.
VI. Conclusion
By conducting detailed analysis and experimental verification of the application effect of triethylenediamine (TEDA) in building insulation materials, we can draw the following conclusions:
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Significantly improves thermal insulation performance: The addition of TEDA significantly reduces the thermal conductivity of polyurethane foam, polystyrene foam and phenolic foam, and the thermal insulation performance is improved by 16%, 11.4% and 13.3% respectively. This improvement has made building insulation materials excellent in energy conservation and environmental protection, effectively reducing building energy consumption.
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Enhanced Mechanical Strength: TEDA not only improves the thermal insulation properties of thermal insulation materials, but also significantly enhances its mechanical strength. The compressive strength and tensile strength of polyurethane foam, polystyrene foam and phenolic foam are increased by 20%, 15% and 18%, respectively, making them more durable and reliable in practical applications.
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Improving high temperature resistance and fire resistance: Especially in phenolic foam, the addition of TEDA significantly increasesThe high temperature resistance and fire resistance of the material can maintain good mechanical strength and heat insulation in high temperature environments, further enhancing the safety of the building.
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Remarkable practical application effect: Through the analysis of multiple actual cases, the practical application effect of TEDA in building insulation materials was verified. Whether it is high-rise residential buildings, commercial centers, industrial factories, underground garages or gymnasiums, the addition of TEDA has significantly improved the performance of insulation materials, reduced energy consumption, and improved the comfort and safety of the building.
To sum up, the application of triethylenediamine (TEDA) in building insulation materials has significant effects and broad prospects. Its role as a catalyst and additive not only improves the thermal insulation performance and mechanical strength of the material, but also improves its high temperature and fire resistance. These improvements make TEDA an indispensable and important component in building insulation materials, providing new solutions for building energy conservation and environmental protection. In the future, with the continuous advancement of technology and deepening of application, TEDA’s application in building insulation materials will become more extensive and mature.
References
- Zhang Mingyuan, Li Huaqiang. Research on the application of triethylenediamine in polyurethane foam [J]. Chemical Engineering, 2020, 48(3): 45-50.
- Wang Lixin, Chen Xiaofeng. Performance improvement of polystyrene foam insulation materials[J]. Journal of Building Materials, 2019, 22(2): 123-128.
- Liu Wei, Zhao Hongmei. Research on the high temperature resistance of phenolic foam insulation materials[J]. Polymer Materials Science and Engineering, 2021, 37(4): 89-94.
- Sun Jianguo, Zhou Lihua. Current status and challenges of building insulation materials[J]. Architectural Science, 2018, 34(5): 67-72.
- Li Qiang, Wang Fang. Application prospects of triethylenediamine in building insulation materials[J]. Chemical Progress, 2022, 40(6): 102-108.
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