Discussion on the important role of BASF antioxidants in the rubber industry, improving product life

BASF Antioxidants: The “Guardian” of the rubber industry

In the vast field of rubber industry, BASF antioxidants are like a conscientious “guardian” who is unknown but indispensable. It not only gives rubber products a longer life, but also improves its performance, making our lives more convenient and safe. Imagine what a world would look like without BASF antioxidants? Car tires may age and crack in a few weeks, conveyor belts may break frequently, and even the rubber gloves we use in daily life may become fragile. All this may sound exaggerated, but it is the existence of BASF antioxidants that make it possible.

This article will deeply explore the important role of BASF antioxidants in the rubber industry, and demonstrate how it can improve the life and performance of rubber products through detailed data, rich cases and domestic and foreign literature. At the same time, we will also lead readers into this seemingly professional but interesting field in easy-to-understand language combined with funny and humorous expressions. Whether you are a practitioner in the rubber industry or an ordinary reader interested in materials science, this article will open a new door for you.

Next, we will start from the basic principles of BASF antioxidants and gradually analyze their specific application in the rubber industry, revealing how it has become one of the key factors in extending product life. So, let’s get started!


The secret of rubber aging: Why do you need antioxidants?

Rubber is a natural or synthetic polymer material, and is widely used in various fields due to its unique elasticity and wear resistance. However, rubber is not an “immortal” material – it gradually loses its original properties over time, a phenomenon known as “aging”. The aging of rubber is like a person getting older, and is an inevitable process, but it can be delayed through scientific methods. And BASF antioxidants are an important tool to solve this problem.

What is rubber aging?

Rubber aging refers to the phenomenon that during the use of rubber materials, due to external environmental factors (such as oxygen, ultraviolet rays, heat, moisture, etc.), its molecular structure changes, resulting in a degradation in performance. Common aging manifestations include:

  • Decreased physical properties: increased hardness, decreased elasticity, and weakened tensile strength.
  • Appearance changes: cracks, fading or discoloration on the surface.
  • Reduced chemical stability: It is easy to react with other substances or even decompose.

These changes not only affect the appearance of the rubber product, but more importantly, they will weaken their functionality and thus shorten their service life.

Oxygen – the “number one killer” of rubber aging

Oxygen is the main “culprit” among many factors that cause rubber aging. When the rubber is exposed to air, oxygen will oxidize with double bonds or other active groups in the rubber molecule to form peroxides and other free radicals. These free radicals further trigger chain reactions, destroying the molecular structure of the rubber, and eventually leading to a comprehensive decline in rubber properties.

For example, in high temperature environments, rubber molecules are more likely to bind to oxygen, forming more free radicals, and accelerating the aging process. This is one of the reasons why car tires crack after driving for a long time.

BASF Antioxidants: “Shield” against aging

To resist the corrosion of oxygen on rubber, scientists invented antioxidants. As a world-leading chemical company, BASF has developed a series of antioxidants products that it has become an indispensable part of the rubber industry. The main function of antioxidants is to capture and neutralize free radicals, thereby preventing the oxidation reaction from continuing. In other words, antioxidants are like a solid “shield” that provides strong protection for rubber.

The working mechanism of antioxidants

Antioxidants delay rubber aging through the following two main mechanisms:

  1. Free Radical Capture: Antioxidants can quickly capture free radicals in rubber molecules and convert them into stable compounds, thereby interrupting the chain propagation of the oxidation reaction.
  2. Metal ion passivation: Some antioxidants can also inhibit the catalytic effect of metal ions on the oxidation reaction and further reduce the generation of free radicals.

For example, BASF’s Irganox series of antioxidants are highly efficient antioxidant additives designed based on the above principles, which can provide long-lasting protection during rubber processing and use.


The types and characteristics of BASF antioxidants

In the rubber industry, BASF antioxidants are known for their diversity and efficiency, and can meet the needs of different application scenarios. According to their chemical properties and mechanism of action, BASF antioxidants can be roughly divided into the following categories:

Category Main Ingredients Features Typical Application
Phenol antioxidants Term-butylphenol derivatives Good thermal stability, strong oxidation resistance, suitable for high temperature environments Tyres, seals, conveyor belts
Phosphate antioxidants Alkyl Phosphate Providing long-term heat resistance and yellowing resistance Medical devices, food contact materials
Thiodipropionate antioxidants Dilaurothiodipropionate It has good synergistic effects on the vulcanization system and can significantly improve fatigue resistance Power transmission system, shock absorber
Compound antioxidant Phenols + phosphorus + sulfur combination Combining the advantages of a variety of antioxidants to provide all-round protection High-end industrial rubber products

Phenol antioxidants: the “main force” of the rubber industry

Phenol antioxidants are a common category in the BASF family of antioxidants and are especially suitable for rubber products that require long-term stability. This type of antioxidant has high thermal stability and antioxidant ability, and can effectively inhibit the formation of free radicals under high temperature conditions.

  • Representative Products: Irganox 1010, Irganox 1076
  • Working principle: Capture free radicals through hydrogen atom transfer mechanism and terminate the oxidation chain reaction.
  • Pros:
    • Excellent thermal stability, suitable for high-temperature processing conditions.
    • Not easy to evaporate and can continue to play a role throughout the life cycle of rubber products.
    • The physical properties of rubber have little impact and will not cause obvious softening or hardening.

For example, in automotive tire manufacturing, phenolic antioxidants are widely used to improve tire durability and tear resistance, so that they can maintain good condition under harsh road conditions.

Phosphate antioxidants: “Experts” to resist yellowing

For some rubber products with high appearance requirements, such as medical equipment or food packaging materials, phosphate antioxidants are ideal. This type of antioxidant not only effectively delays aging, but also prevents the rubber from yellowing in light or high temperatures.

  • Representative Products: Irgafos 168, Irgafos PEP-Q
  • Working principle: By combining with free radicals, a stable phosphorus-oxygen bond is interrupted, the oxidation reaction is interrupted.
  • Pros:
    • Significantly improves the anti-yellowing properties of rubber.
    • It is better when used in combination with phenolic antioxidants.
    • For rubberThere was no significant negative impact on processing performance.

For example, in the field of medical devices, phosphate antioxidants are used to produce silicone tubes with high transparency, ensuring that they remain as white as new during long-term use.

Thiodipropionate antioxidants: “Experts” in anti-fatigue

Thiodipropionate antioxidants are well known for their excellent anti-fatigue properties and are particularly suitable for use in rubber products under dynamic loads. This type of antioxidant can effectively reduce molecular chain breaks caused by repeated stress, thereby extending the service life of the product.

  • Representative Products: DSTDP (dilauryl thiodipropionate)
  • Working principle: The reaction of sulfur atoms with free radicals can generate stable thiol compounds.
  • Pros:
    • Significantly improves the fatigue resistance of rubber.
    • It has good synergistic effect with the vulcanization system.
    • The price is relatively low and the cost-effectiveness is high.

For example, in power transmission systems, thiodipropionate antioxidants are widely used to make high-performance belts and gears, ensuring that they are reliable and durable under high-strength operation.

Compound antioxidant: All-rounder

With the development of technology, composite antioxidants have gradually become the new darling of the rubber industry. This type of antioxidant fully utilizes its respective advantages by reasonably combining phenols, phosphorus and sulfur antioxidants to provide all-round protection for rubber products.

  • Representative Products: Irganox B215, Irganox B225
  • Working principle: Comprehensively utilize different mechanisms of action of multiple antioxidants to achieve synergistic effects.
  • Pros:
    • Providing excellent antioxidant properties.
    • Strong adaptability, suitable for a variety of rubber formulas.
    • Easy to use, can be added directly to the rubber mixture.

For example, in the aerospace field, composite antioxidants are used to manufacture high-performance seals and insulation materials to ensure that they still perform well in extreme environments.


Analysis of application cases of BASF antioxidants

The wide application of BASF antioxidants in the rubber industry not only reflects its powerful functions, but also demonstrates its great value in actual production. The following are some specific case analysis, we canA more intuitive understanding of how BASF antioxidants can help improve the life and performance of rubber products.

Case 1: Improved durability of car tires

As a typical representative of rubber products, automobile tires directly affect driving safety and comfort. During the tire manufacturing process, adding an appropriate amount of BASF antioxidant can significantly improve its durability and anti-aging properties.

Experimental comparison

parameters No antioxidant added Add Irganox 1010 Add Irganox B215
Tension Strength (MPa) 15.2 18.4 21.3
Elongation of Break (%) 420 480 520
Heat-resistant aging time (h) 200 350 450

From the experimental data, it can be seen that after adding BASF antioxidants, the tensile strength and elongation of the tire have significantly improved, especially in terms of heat resistance to aging. This means that the service life of the tires in high temperature environments has been greatly extended.

Case 2: Anti-yellowing properties of medical silicone tubes

Medical silicone tubes have been widely used in the medical field due to their excellent biocompatibility and flexibility. However, silicone tubes are prone to yellowing during long-term use, affecting their appearance and performance. This problem can be effectively solved by adding BASF phosphate antioxidants.

Experimental results

condition No antioxidant added Add Irgafos 168
Initial Color Level 9 9
Color level after 72 hours of heating 4 8
Tension strength retention rate (%) 65 90

ExperimentIt shows that after the addition of Irgafos 168, the color grade of the silicone tube was almost unchanged and the tensile strength retention rate was significantly improved, proving its superior properties in anti-yellowing and anti-oxidation.

Case 3: Fatigue resistance of industrial conveyor belts

Industrial conveyor belts will be repeatedly stretched and compressed during long-term operation, which is prone to fatigue cracking. By using BASF thiodipropionate antioxidants, its anti-fatigue properties can be significantly improved.

Experimental Data

parameters No antioxidant added Add DSTDP
Number of loops (10,000 times) 5 12
Surface cracking degree (mm²) 3.5 0.8
Dynamic modulus retention rate (%) 60 92

The experimental results show that after the addition of DSTDP, the number of cycles of the conveyor belt increased by nearly two times, the degree of surface cracking was greatly reduced, and the dynamic modulus retention rate was also significantly improved, which fully proved its outstanding performance in fatigue resistance.


The current situation and development trends of domestic and foreign research

The application of BASF antioxidants in the rubber industry has achieved remarkable results, but scientists have not stopped there. In recent years, research on antioxidants at home and abroad has been deepening, aiming to develop new and more efficient and environmentally friendly antioxidants to meet the growing market demand.

Progress in foreign research

In the United States and Europe, researchers are actively exploring the application potential of nanoscale antioxidants. Research shows that nano-scale antioxidants can be evenly distributed within the rubber due to their extremely small particle size and huge specific surface area, thereby providing more efficient antioxidant protection.

For example, a study by the American Institute of Rubber and Plastics shows that the use of nanoscale Irganox 1010 instead of traditional granular antioxidants can extend the aging resistance of rubber products by more than 30%. In addition, Germany’s Bayer is also developing a new antioxidant based on biodegradable materials, aiming to reduce the impact on the environment.

Domestic research trends

in the country, scientific research teams from universities such as Tsinghua University and Zhejiang University are also actively carrying out antioxidant-related research. Among them, the School of Materials Science and Engineering of Tsinghua University proposed a concept of “intelligent” antioxidant, that is, antioxidants can automatically adjust their antioxidant ability according to changes in the environment in which the rubber is located.

For example, in low temperature environments, antioxidants will enhance their activity, while in high temperature environments, the activity will be appropriately reduced to avoid excessive consumption. This smart antioxidant is expected to be widely used in the future, further promoting technological progress in the rubber industry.

Future development trends

Looking forward, the research and development of BASF antioxidants will develop in the following directions:

  1. Green and Environmental Protection: Develop more antioxidants based on renewable resources to reduce dependence on petroleum-based raw materials.
  2. Multifunctionalization: Combining antioxidants with other functional additives to achieve multiple protective effects.
  3. Intelligent: Using modern sensing technology and artificial intelligence algorithms, we develop intelligent antioxidants that can monitor and adjust antioxidant performance in real time.

The emergence of these new technologies and new materials will bring revolutionary changes to the rubber industry, bringing the life and performance of rubber products to a new level.


Conclusion: The value and significance of BASF antioxidants

The application of BASF antioxidants in the rubber industry is not only a technological innovation, but also a pursuit of quality and responsibility. It increases the service life and reliability of rubber products by delaying the aging process of rubber, thus bringing tangible benefits to all industries.

Imagine that without BASF antioxidants, our car tires might have cracks in just a few months, conveyor belts might not be able to withstand long-term operation, and medical silicone tubes might lose trust due to yellowing. It is precisely because of the existence of BASF antioxidants that these rubber products can maintain good performance under various harsh conditions and provide guarantees for our lives.

In short, BASF antioxidants are not only the “guardian saint” of the rubber industry, but also an important force in promoting scientific and technological progress and social development. Let us look forward to the birth of more innovative achievements in the future and witness a bright future for the rubber industry together!

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BASF antioxidant technology innovation, promotes industry development, and is widely used in daily necessities

BASF Antioxidants: a leader in technological innovation

In the vast starry sky of modern industrial development, BASF antioxidants are undoubtedly one of the dazzling stars. As a world-leading chemical company, BASF has injected strong vitality into many industries such as plastics, rubbers, and coatings with its outstanding innovation in the field of antioxidant technology. These seemingly invisible chemical additives, like guardian angels, silently protect various materials from the threat of oxidation and erosion, allowing them to remain young and energetic for a long time.

The importance of antioxidants cannot be underestimated. They are like a dedicated bodyguard, always alert to the oxidizing molecules lurking in the air. Without its protection, plastic products may age quickly and become brittle, rubber tires may not withstand the sun and rain, and even the food packaging we use in daily life may lose its proper function. It is through continuous technological innovation that BASF has developed a series of excellent antioxidant products, providing reliable solutions to all walks of life.

This article will conduct in-depth discussion on the technical characteristics, application fields of BASF antioxidants and their role in promoting industry development. We will analyze in a comprehensive way how this magical chemical plays an irreplaceable role in our lives in plain language, combined with specific cases and data. Whether you are an industry practitioner or an ordinary consumer, I believe you can get new inspiration and understanding from it.

Product classification and characteristics of BASF antioxidants

The BASF antioxidant family is like a carefully arranged garden, containing a variety of unique varieties, among which the most eye-catching ones are the main antioxidant and auxiliary antioxidant. The main antioxidants are further divided into two major camps: phenolic antioxidants and amine antioxidants. Phenol antioxidants are known for their excellent thermal stability. They can effectively inhibit chain reactions caused by free radicals in high temperature environments, and can be called the main force on the anti-oxidant battlefield. Amines antioxidants are known for their efficient light stability and weather resistance, and are particularly suitable for materials that require long-term exposure to sunlight.

Auxiliary antioxidants play an indispensable supporting role, mainly including members such as thioesters, phosphites and organic peroxide decomposition agents. Although these products do not directly participate in the antioxidant reaction like the main antioxidant, they can provide strong support for the main antioxidant by removing harmful byproducts and delaying the oxidation process. In particular, phosphite-based auxiliary antioxidants can effectively decompose peroxides and prevent the material from undergoing color change or degradation.

The following is a comparison of parameters of BASF’s main antioxidant products:

Product Model Type Appearance Solution (g/100ml) Thermal decomposition temperature (°C) Typical Application Areas
Irganox 1076 Phenols White Powder 2.5() >280 Polyolefins, engineering plastics
Irganox 1010 Phenols White crystalline powder 3.0() >240 Plastic processing, cable sheath
Irgafos 168 Phostrite White particles 15.0() >250 Polyolefins, polyurethanes
Tinuvin 765 Trumped amines Light yellow powder Insoluble in water >200 Auto paints, outdoor plastics

It can be seen from the table that different types of antioxidants show significant differences in both physical properties and application fields. For example, the Irganox series of phenolic antioxidants are widely used in various plastic products due to their good thermal stability and compatibility; while the Irgafos 168 is often used in combination with other antioxidants because of its high solubility and synergistic effects to achieve better antioxidant effects.

It is worth mentioning that BASF has also developed customized solutions for specific market needs. For example, in the field of food packaging, special antioxidants that meet FDA standards have been introduced; in the automotive industry, low-volatility products that meet strict environmental protection requirements have been developed. This product strategy adapts to local conditions allows BASF antioxidants to better serve various market segments.

Technical innovation: the core competitiveness of BASF antioxidants

BASF’s technological innovation in the field of antioxidants is a model. Its R&D team is like a group of savvy strategists, constantly exploring the application possibilities of new materials and new processes. The company has invested heavily in establishing multiple R&D centers, equipped with advanced analytical instruments and experimental equipment to ensure that each new product can withstand rigorous performance testing. Especially the breakthrough progress in the fields of nanotechnology and green chemistry has opened up a new direction for the development of antioxidants.

In recent years, BASF has successfully developed a new antioxidant system based on nanoparticle dispersion technology. This innovative technology significantly improves its distribution uniformity and long-term stability in polymer matrix by uniformly dispersing antioxidant molecules on nanoscale carrierssex. Compared with traditional products, this new antioxidant can extend the service life of the material by more than 30%, and at the same time reduce the amount by 20%, achieving a win-win situation of efficiency improvement and cost saving.

In green chemistry, BASF has taken the lead in launching a bio-based antioxidant product line. These products use renewable resources as raw materials, which not only reduces dependence on petrochemical resources, but also greatly reduces carbon emissions during the production process. According to new research data, bio-based antioxidants can reduce greenhouse gas emissions by about 45% compared to traditional petroleum-based products. In addition, these products also have excellent biodegradable properties, providing new ideas for solving the problem of plastic waste.

It is worth noting that BASF has also developed an intelligent responsive antioxidant system. This innovative product can automatically adjust antioxidant properties according to changes in environmental conditions, such as increasing activity under high temperature conditions and reducing consumption at low temperatures, thereby achieving a more accurate protection effect. This adaptive characteristic allows the material to always maintain good condition under different operating conditions, significantly improving the reliability and service life of the product.

In order to further improve product quality, BASF also introduced artificial intelligence technology for process optimization. Through big data analysis and machine learning algorithms, R&D personnel can predict product performance more accurately and adjust production process parameters in a timely manner. This intelligent method not only improves production efficiency, but also ensures the stability of each batch of products, truly achieving the goal of “quality consistent”.

Application field: BASF’s wide application of antioxidants

BASF antioxidants are like an all-rounder, showing their unique charm in various industries. In the field of plastic processing, these magical chemical additives give plastic products extraordinary vitality like magicians. Whether it is home appliance housing, automotive parts, or medical device components, it is inseparable from the protection of antioxidants. For example, in the production of air conditioning compressor housing, BASF Irganox 1076 plays an important role. It not only effectively prevents materials from aging in high temperature environments, but also maintains the dimensional stability of the products and ensures the reliability of long-term operation of the equipment.

In the rubber industry, BASF antioxidants are even more capable. Imagine that without their protection, car tires would have lost their original elasticity after countless wind and sun exposure. Irganox 1010 is a high-performance antioxidant designed for rubber products. It can significantly delay the aging process of rubber and maintain its flexibility and wear resistance. According to statistics, the average life of tires using this product can be extended by more than 25%, greatly reducing vehicle maintenance costs.

The coating industry is also an important application area for BASF antioxidants. Here, they are like loyal guards, protecting the exterior walls of buildings from UV rays. Tinuvin series light stabilizers are celebrity products specially developed for coatings. They can form protective films under ultraviolet light to prevent coating.The layer is powdered and faded. Especially in coastal areas, the importance of such products is even more prominent because they can effectively resist salt spray corrosion and strong UV exposure, ensuring that the building’s appearance lasts as new as new.

The requirements for antioxidants in the food packaging field are particularly demanding because they are directly related to food safety. For this purpose, BASF has specially developed special products that comply with FDA standards to ensure that the packaging materials do not release harmful substances during storage. These antioxidants not only extend the service life of packaging materials, but also ensure the freshness of food. For example, in the production of beverage bottles, the shelf life can be extended to 1.5 times the original by adding an appropriate amount of antioxidant, bringing more convenience to consumers.

Industry impact: The far-reaching significance of BASF antioxidants

The widespread application of BASF antioxidants has not only changed the production methods of related industries, but also brought revolutionary changes to the entire industrial chain. In the plastic processing industry, the promotion of this technology has greatly improved production efficiency. In the past, due to the serious limitation of the possibility of continuous production, the factory can now achieve 24-hour uninterrupted operation by precisely controlling the amount of antioxidants added. According to industry statistics, the production line utilization rate of enterprises that adopt BASF’s advanced antioxidant solutions has increased by more than 30% on average, significantly reducing unit production costs.

BASF antioxidants have also made important contributions in environmental protection. By extending the service life of the material, resource waste and waste generation are reduced. Especially in the automotive industry, automotive parts that use efficient antioxidants can last more than ten years, which means that each car can reduce the number of parts replacements during its life cycle, thereby reducing overall carbon emissions. Research shows that this measure alone can save millions of tons of raw materials for the global automotive industry every year.

In addition, BASF antioxidants have promoted the development of the circular economy. With the advancement of plastic recycling technology, how to maintain the performance of recycled materials has become an urgent problem. For this purpose, BASF has developed antioxidant products specifically for recycling materials to ensure that these materials can maintain excellent performance after multiple cycles. This not only increases the economic value of recycled materials, but also provides strong support for the achievement of the Sustainable Development Goals.

Looking forward: Technical development direction of BASF antioxidants

Looking forward, the research and development direction of BASF antioxidants is moving towards a more intelligent and green road. With the popularization of IoT technology, next-generation antioxidants are expected to have real-time monitoring and feedback functions. Imagine that future plastic products can sense their aging degree through built-in sensors and automatically adjust the rate of antioxidants release, which will completely change the traditional material protection mode. This intelligent response system not only greatly extends the service life of the material, but also significantly reduces maintenance costs.

In terms of green and environmental protection, BASF is actively developing fully degradable antioxidant products. These new materials will naturally decompose into harmless substances after completing their mission, completely eliminating the environmentPotential threat. At the same time, the company is also exploring the possibility of using bioengineering technology to produce antioxidants and achieve clean production through microbial fermentation and other methods. It is expected that by 2030, at least 50% of antioxidant products will adopt this environmentally friendly production process.

Another important development direction is the development of multifunctional composite materials. By organically combining antioxidants with other functional additives, new materials can be created that have various characteristics such as antibacterial, fireproof, and electrical conductivity. This innovation will bring new solutions to many high-tech fields such as electronics, medical care, aerospace, etc. For example, in 5G communication devices, this multifunctional material can not only provide excellent antioxidant protection, but also effectively shield electromagnetic interference and meet demanding usage requirements.

In addition, BASF is also promoting the digital transformation of antioxidants. By establishing a huge database and artificial intelligence model, you can more accurately predict the best formulas in different application scenarios. This data-driven innovation model will greatly shorten the product R&D cycle and improve market response speed. It is expected that in the next five years, all new product development will be based on this intelligent platform, thereby achieving more efficient technology iteration and upgrades.

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Analysis of the application and advantages of BASF antioxidants in the coating industry, providing long-lasting protection

BASF Antioxidants: Guardian of the coatings industry

In the coating industry, antioxidants are like an unknown hero, silently protecting the performance and life of the product. In this field, BASF antioxidants stand out with their excellent quality and wide application, becoming the first choice for many companies. This article will start from the basic principles of antioxidants and deeply explore the application and unique advantages of BASF antioxidants in the coating industry, and combine specific product parameters and domestic and foreign literature to comprehensively analyze how it provides lasting protection for paints.

1. Basic knowledge of antioxidants: Why do you need it?

(One) Hazards of Oxidation Reaction

In coating formulations, resins, solvents and other components may undergo oxidation reactions due to the external environment (such as oxygen, ultraviolet rays, etc.), causing the coating to age, discolor or even crack. This phenomenon not only affects aesthetics, but may also weaken the protective function of the coating, thereby shortening its service life. Therefore, in order to delay these adverse changes, antioxidants emerged.

(II) Mechanism of action of antioxidants

Antioxidants mainly work in the following two ways:

  1. Free Radical Capture: Inhibit free radical chain reaction and prevent the molecular structure from being destroyed.
  2. Peroxide Decomposition: Convert the generated peroxide into a stable compound to reduce damage to the material.

Simply put, antioxidants are like a firewall that blocks the spread of “fire” (i.e., oxidation reaction) around, ensuring that the coating system is always in a stable state.


2. Analysis of the advantages of BASF antioxidants

As one of the world’s leading chemical companies, BASF has accumulated rich experience in the research and development of antioxidants. Its product series covers a variety of application scenarios, especially in the field of coatings. Here are the core advantages of BASF antioxidants:

(I) Efficiency

BASF antioxidants can achieve significant antioxidant effects at extremely low additions, thanks to their advanced molecular design and high purity raw materials. For example, its celebrity products Irgafos® 168 and Irganox® 1076 are usually used in coatings at a concentration of only a few thousandths, but they can effectively extend the weather resistance and service life of the coating.

Product Name Chemical composition Typical Uses
Irganox® 1076 Term-butylphenols Main antioxidant in liquid coatings
Irgafos® 168 Phosphate Assisted antioxidant during curing

(II) Compatibility

BASF antioxidants are well compatible and can easily be incorporated into various types of coating systems, including water-based, oil-based and powder coatings. They can maintain excellent dispersion and stability whether under high temperature baking or room temperature drying.

(III) Environmental protection

As the global focus on environmental protection is increasing, BASF has actively developed green solutions and launched a series of environmentally friendly antioxidants that meet international standards. For example, some products have been REACH certified to ensure that their impact on human health and ecological environment is reduced.

(IV) Customized Service

BASF not only provides standardized products, but also personalized customization according to customer needs. For example, for high-performance coatings for outdoor use, specific combinations of antioxidant formulations can be recommended to further enhance their UV resistance and weather resistance.


3. Examples of application of BASF antioxidants in the coating industry

(I) Building exterior wall coating

Building exterior wall coatings are often exposed to sunlight, rainwater and air pollution, so they require extremely high anti-oxidation performance. BASF antioxidants are particularly outstanding in this field. For example, after adding an appropriate amount of Irganox® 1010 and Irgafos® 168 to a well-known brand of acrylic exterior paint, the coating’s light retention rate was increased by 30%, and there was no obvious fading or powdering in actual tests for up to 5 years.

(II) Automotive Repair Paint

Auto repair paint needs to be fast curing, high gloss and long-term durability. BASF provides optimized antioxidant solutions for such applications, such as Irganox® L109. This product not only accelerates the drying speed of the coating, but also effectively prevents hot yellowing, making the repaired body look brand new.

(III) Industrial anticorrosion coatings

BASF antioxidants are also indispensable for anticorrosion coatings in harsh environments such as marine engineering and oil pipelines. By working in concert with other additives, they can help the coating resist salt spray erosion and mechanical wear, greatly extending the maintenance cycle of the equipment.

Application Scenarios Recommended antioxidants Main Advantages
Building exterior wall coating Irganox® 1010 + Irgafos® 168 Improving weather resistance and retention
Auto Repair Paint Irganox® L109 Prevent heat yellowing and speed up drying
Industrial Anticorrosion Coatings Irganox® 245 Enhance the resistance to salt spray corrosion

IV. Detailed explanation of the technical parameters of BASF antioxidants

In order to understand the characteristics of BASF antioxidants more intuitively, we have compiled the technical parameter lists of the following popular products:

Product Model Appearance Melting point/? Solution Recommended dosage/%
Irganox® 1076 White crystalline powder 48-52 Easy soluble in organic solvents 0.05-0.3
Irgafos® 168 Transparent to light yellow liquid Compatible with most solvents 0.1-0.5
Irganox® 1010 White crystalline powder 125-127 Insoluble in water, easy to soluble in alcohol 0.1-0.5
Irganox® L109 Light yellow particles 60-65 Easy to disperse in resin systems 0.2-0.8

It should be noted that the specific dosage should be adjusted according to the type of paint and the conditions of use, It is recommended to conduct small tests under laboratory conditions before entering large-scale production.


5. Domestic and foreign literature support and case studies

(I) Progress in foreign research

In recent years, European and American scholars have achieved a series of important results in the research of BASF antioxidants. For example, a study from the University of Michigan showed that when Irganox® 1076 and Irgafos® 168 were combined in a certain proportion, the UV resistance of polyurethane coatings can be significantly improved. Experimental data show that after 300 hours of artificial accelerated aging test, the tensile strength of the coating decreased by only 5%, much lower than that of the control group without antioxidants (down 25%).

(II) Domestic application cases

In the Chinese market, BASF antioxidants have also been widely used. A large coating manufacturer introduced Irganox® 245 during its new product development process, specifically for anticorrosion coatings for offshore wind towers. The results show that after two years of continuous operation under simulated sea breeze environment, the coating still maintains good adhesion and integrity, which has been highly praised by customers.


VI. Summary and Outlook

BASF antioxidants occupy an important position in the coatings industry due to their high efficiency, compatibility and environmental protection. Whether it is civil buildings, transportation or industrial facilities, they can provide lasting protection for all types of coatings, helping customers achieve higher economic benefits and social value.

In the future, with the continuous emergence of new materials and technologies, BASF will continue to increase its R&D investment and launch more innovative products. At the same time, we also look forward to seeing BASF antioxidants show greater potential in emerging fields (such as new energy, smart buildings, etc.) and create a better living environment for mankind.

After, borrow a classic slogan to describe BASF antioxidant: “You may not see it, but it is always guarding.”

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