Polyurethane soft foam ZF-22: A exploration of a new material for degradable sustainable development

Polyurethane soft foam ZF-22: An exploration of a new material for degradable sustainable development

Introduction

As the global environmental problems become increasingly serious, sustainable development has become the focus of attention of all industries. In the field of materials science, finding new degradable and environmentally friendly materials has become a hot topic of research. As a new type of degradable material, polyurethane soft foam ZF-22 has attracted widespread attention due to its excellent performance and environmentally friendly properties. This article will introduce in detail the characteristics, application fields, production processes, product parameters and their potential in sustainable development of polyurethane soft foam ZF-22.

1. Basic characteristics of polyurethane soft foam ZF-22

1.1 Degradability

One of the major features of polyurethane soft foam ZF-22 is its degradability. Traditional polyurethane materials are difficult to degrade in the natural environment and are prone to environmental pollution. Through its special chemical structure design, ZF-22 can be decomposed by microorganisms under specific conditions and eventually converted into water and carbon dioxide, reducing the burden on the environment.

1.2 Excellent physical properties

Although ZF-22 is degradable, its physical properties are not affected. It has excellent elasticity, wear resistance and compressive strength, and is suitable for a variety of application scenarios. The following are the main physical performance parameters of ZF-22:

Performance metrics value
Density 30-50 kg/m³
Tension Strength 150-200 kPa
Elongation 200-300%
Rounce rate 40-60%
Compression permanent deformation <10%

1.3 Environmental protection characteristics

The production process of ZF-22 uses environmentally friendly raw materials to reduce the emission of harmful substances. In addition, its degradability allows the product to decompose naturally after its service life, avoiding long-term pollution of the environment by traditional materials.

2. Application fields of polyurethane soft foam ZF-22

2.1 Furniture Industry

ZF-22 is widely used in the furniture industry, especially the filling materials of soft furniture such as sofas and mattresses. Its degradability also provides new solutions to the sustainable development of the furniture industryplan.

2.2 Car interior

In the field of automotive interiors, the ZF-22 is used as a filling material for seats, headrests and other components. Its good compressive resistance and resilience can provide a comfortable ride, while its environmentally friendly characteristics meet the requirements of the automotive industry for sustainable development.

2.3 Packaging Materials

ZF-22 can also be used as a packaging material to protect fragile items. Its lightweight and high elasticity can effectively absorb impact and protect the items from damage. At the same time, its degradability allows the packaging material to naturally decompose after use, reducing environmental pollution.

2.4 Medical field

In the medical field, ZF-22 is used to make medical mattresses, protective gear and other products. Its good biocompatibility and degradability make it have broad prospects in medical applications.

III. Production technology of polyurethane soft foam ZF-22

3.1 Raw material selection

In the production process of ZF-22, the selection of raw materials is crucial. The main raw materials include polyols, isocyanates, catalysts, foaming agents, etc. Among them, polyols and isocyanates are the main components in forming polyurethane, and catalysts and foaming agents are used to control the reaction rate and foam structure.

3.2 Production process

The production process of ZF-22 mainly includes the following steps:

  1. Raw material mixing: Mix raw materials such as polyols, isocyanates, catalysts, foaming agents, etc. in a certain proportion.
  2. Foaming reaction: Inject the mixed raw materials into the mold and foam them through heating or chemical reactions.
  3. Mature: The foamed material needs to be matured under certain temperature and humidity conditions to stabilize its structure.
  4. Cutting and forming: The mature materials are cut and molded as needed to obtain the final product.

3.3 Production Equipment

The production of ZF-22 requires special equipment, including mixers, foaming machines, cookers, cutting machines, etc. The accuracy and stability of these devices directly affect the quality and performance of the product.

IV. Product parameters of polyurethane soft foam ZF-22

4.1 Physical performance parameters

Performance metrics value
Density 30-50 kg/m³
Tension Strength 150-200 kPa
Elongation 200-300%
Rounce rate 40-60%
Compression permanent deformation <10%

4.2 Chemical Properties Parameters

Performance metrics value
Acidal and alkali resistance Good
Solvent Resistance Good
Weather resistance Good

4.3 Environmental performance parameters

Performance metrics value
Degradability Degradable
Hazardous substance content Complied with environmental protection standards
Carbon emissions Low

V. Potential of polyurethane soft foam ZF-22 in sustainable development

5.1 Reduce environmental pollution

The degradability of ZF-22 allows it to decompose naturally after its service life, reducing environmental pollution. Compared with traditional polyurethane materials, ZF-22 has significant advantages in environmental protection.

5.2 Save resources

The production process of ZF-22 uses environmentally friendly raw materials to reduce the emission of harmful substances. In addition, its lightweight and high elasticity enables it to save resources and reduce energy consumption in applications.

5.3 Promote green consumption

With consumers’ awareness of environmental protection, green consumption has gradually become a trend. As an environmentally friendly material, ZF-22 can meet consumers’ demand for green products and promote the development of green consumption.

5.4 Promote the circular economy

The degradability of ZF-22 makes it have broad application prospects in the circular economy. Through recycling and reuse, ZThe F-22 can reduce resource waste and promote the development of a circular economy.

VI. Future development direction of polyurethane soft bubble ZF-22

6.1 Improve degradation efficiency

Although ZF-22 is degradable, its degradation efficiency still has room for improvement. Future research can focus on optimizing its chemical structure and improving its degradation rate in the natural environment.

6.2 Expand application fields

ZF-22 is currently mainly used in furniture, automotive interiors, packaging and medical fields. In the future, with the advancement of technology, ZF-22 is expected to be used in more fields, such as construction, electronics, etc.

6.3 Reduce production costs

At present, the production cost of ZF-22 is relatively high, limiting its large-scale application. Future research can focus on optimizing production processes, reducing production costs, and making them more competitive in the market.

6.4 Strengthen standardization and certification

In order to ensure the quality and environmental performance of ZF-22, its standardization and certification work need to be strengthened. By formulating a unified standard and certification system, the market recognition of ZF-22 can be improved and its widespread application can be promoted.

Conclusion

As a new type of degradable material, polyurethane soft foam ZF-22 has excellent physical properties, environmental protection characteristics and a wide range of application prospects. Its potential in sustainable development is huge, and it can reduce environmental pollution, save resources, promote green consumption and promote circular economy. In the future, with the advancement of technology and market demand, ZF-22 is expected to be applied in more fields and make greater contributions to sustainable development.

Through the introduction of this article, I believe readers have a deeper understanding of polyurethane soft bubble ZF-22. It is hoped that this new material can play a greater role in future development and bring more positive impacts to our environment and life.

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The balance of durability and comfort in outdoor recreational furniture

The balance of durability and comfort of polyurethane soft bubble ZF-22 in outdoor leisure furniture

Introduction

Outdoor leisure furniture, as an indispensable part of modern life, not only needs to have a beautiful appearance, but also needs to find a balance between durability and comfort. As a high-performance material, polyurethane soft foam ZF-22 has gradually become one of the first choice materials in outdoor leisure furniture manufacturing due to its excellent physical properties and comfort. This article will discuss in detail the application of polyurethane soft bubble ZF-22 in outdoor leisure furniture, analyze the balance of its durability and comfort, and display its performance characteristics through product parameters and tables.

1. Basic characteristics of polyurethane soft foam ZF-22

1.1 Material Overview

Polyurethane soft foam ZF-22 is a polymer material with excellent elasticity, wear resistance and weather resistance. Its unique molecular structure allows it to maintain stable performance in outdoor environments and is not easily affected by external factors such as temperature and humidity.

1.2 Physical properties

parameter name Value Range Unit
Density 30-50 kg/m³
Tension Strength 100-150 kPa
Tear Strength 3-5 N/cm
Compression permanent deformation ?5 %
Rounce rate ?60 %
Temperature resistance range -40? to 120? ?

1.3 Chemical Properties

Polyurethane soft foam ZF-22 has good chemical corrosion resistance and can resist the corrosion of common chemical substances such as acids, alkalis, and salts. In addition, its ultraviolet resistance is excellent and can maintain its original physical properties during long-term exposure to sunlight.

2. Application of polyurethane soft bubble ZF-22 in outdoor leisure furniture

2.1 Seat filling material

Polyurethane soft bubble ZF-22, as a seat filling material, can provide good support and comfort. Its high rebound rate makes the seatIt is not easy to deform during use, and it can still maintain its original shape and comfort after long-term use.

2.1.1 Comfort Analysis

parameter name Value Range Unit
Hardness 20-30 Shore A
Compression Deformation ?5 %
Rounce rate ?60 %

2.1.2 Durability Analysis

parameter name Value Range Unit
Abrasion resistance ?100,000 times
Weather resistance ?5 year
Anti-aging performance ?10 year

2.2 Backrest Filling Material

Polyurethane soft bubble ZF-22 can provide good fit and support as a backrest filling material. Its low hardness characteristics allow the backrest to better fit the human body curve during use and provide comfortable support.

2.2.1 Comfort Analysis

parameter name Value Range Unit
Hardness 15-25 Shore A
Compression Deformation ?5 %
Rounce rate ?60 %

2.2.2 Durability Analysis

Parameter name Value Range Unit
Abrasion resistance ?100,000 times
Weather resistance ?5 year
Anti-aging performance ?10 year

2.3 Handrail filling material

Polyurethane soft bubble ZF-22 is a handrail filling material, which can provide good feel and support. Its moderate hardness makes the handrail neither too soft nor too hard during use, providing a comfortable touch.

2.3.1 Comfort Analysis

parameter name Value Range Unit
Hardness 25-35 Shore A
Compression Deformation ?5 %
Rounce rate ?60 %

2.3.2 Durability Analysis

parameter name Value Range Unit
Abrasion resistance ?100,000 times
Weather resistance ?5 year
Anti-aging performance ?10 year

III. The durability and comfort balance of polyurethane soft foam ZF-22

3.1 Durability Analysis

The application of polyurethane soft bubble ZF-22 in outdoor leisure furniture must first consider its durability. The outdoor environment is complex and changeable, and the materials need to have good weather resistance, wear resistance and anti-aging properties. Through the above tableAs can be seen from the grid, the polyurethane soft foam ZF-22 performs excellently in these aspects and can maintain stable performance after long-term use.

3.1.1 Weather resistance

Polyurethane soft foam ZF-22 has excellent weather resistance and can maintain stable physical properties within the temperature range of -40°C to 120°C. Its ultraviolet resistance is excellent and can maintain its original physical properties during long-term exposure to sunlight.

3.1.2 Wear resistance

Polyurethane soft foam ZF-22 has excellent wear resistance and can withstand ?100,000 frictions without easy wear. This makes its application in outdoor recreational furniture have a long service life.

3.1.3 Anti-aging properties

Polyurethane soft foam ZF-22 has excellent anti-aging performance and can maintain stable physical properties within ?10 years. This makes its application in outdoor recreational furniture have a long service life.

3.2 Comfort Analysis

The application of polyurethane soft bubble ZF-22 in outdoor leisure furniture also needs to consider its comfort. Outdoor leisure furniture needs to provide good support and comfort to meet users’ usage needs. As can be seen from the above table, the polyurethane soft foam ZF-22 performs well in these aspects and provides good support and comfort.

3.2.1 Hardness

The polyurethane soft foam ZF-22 has moderate hardness and can provide good support and comfort. Its hardness range is between 15-35 Shore A, which can meet the needs of use in different parts.

3.2.2 Compression deformation

The compression deformation of polyurethane soft bubble ZF-22 is ?5%, and it can maintain its original shape and comfort after long-term use.

3.2.3 rebound rate

The rebound rate of polyurethane soft foam ZF-22 is ?60%, which can provide good rebound and comfort during use.

3.3 Balance between durability and comfort

The application of polyurethane soft bubble ZF-22 in outdoor recreational furniture requires a balance between durability and comfort. From the above analysis, it can be seen that the polyurethane soft bubble ZF-22 performs excellently in terms of durability and comfort, and can maintain stable performance and comfortable experience after long-term use.

3.3.1 The relationship between durability and comfort

Durability and comfort are two important factors that need to be balanced in outdoor recreational furniture design. Polyurethane soft bubble ZF-22 can find a balance between durability and comfort through its excellent physical and chemical properties to meet users’ usage needs.

3.3.2 Balance in practical applications

In practical applications, polyurethane soft bubble ZF-22 is suitable for useThe medium hardness, excellent wear resistance and weather resistance can provide good support and comfort in outdoor recreational furniture. Its low compression deformation and high rebound rate make the furniture not easy to deform during use, and can still maintain its original shape and comfort after long-term use.

IV. Manufacturing process of polyurethane soft foam ZF-22

4.1 Raw material selection

In the manufacturing process of polyurethane soft foam ZF-22, the selection of raw materials is crucial. High-quality raw materials can ensure the performance stability and service life of the final product.

Raw Material Name Function Select criteria
Polyol Provides flexibility High purity, low viscosity
Isocyanate Provided hardness High reaction activity
Catalyzer Control the reaction speed Efficient and stable
Frothing agent Form foam structure Environmentally friendly and efficient
Stabilizer Stable foam structure Efficient and stable

4.2 Production process

The production process of polyurethane soft foam ZF-22 mainly includes steps such as mixing, foaming, maturing and cutting. Each step requires strict control to ensure the performance of the final product.

4.2.1 Mixed

The polyol, isocyanate, catalyst, foaming agent and stabilizer are mixed in proportion to form a uniform mixture.

4.2.2 Foaming

The mixture is injected into the mold and a foam structure is formed by chemical reaction. During the foaming process, temperature and pressure need to be controlled to ensure the uniformity and stability of the foam structure.

4.2.3 Cultivation

The foamed product is matured in a constant temperature and humidity environment to make its physical properties stable.

4.2.4 Cutting

The matured product is cut into the desired shape and size for subsequent processing.

4.3 Quality Control

In the production process of polyurethane soft foam ZF-22, quality control is crucial. Through strict quality control, the performance stability and service life of the final product can be guaranteed.

Quality Control Project Control Standard Detection Method
Density 30-50 kg/m³ Densitymeter
Hardness 15-35 Shore A Hardness meter
Tension Strength 100-150 kPa Tension Testing Machine
Tear Strength 3-5 N/cm Tear Testing Machine
Compression permanent deformation ?5% Compression Tester
Rounce rate ?60% Rounceback Tester
Temperature resistance range -40? to 120? High and low temperature test chamber

V. Market prospects of polyurethane soft foam ZF-22

5.1 Market demand

With the improvement of people’s living standards, the market demand for outdoor leisure furniture continues to increase. Due to its excellent performance and comfort, polyurethane soft foam ZF-22 has gradually become one of the first choice materials in outdoor leisure furniture manufacturing.

5.2 Market Trends

In the future, with the increase of environmental awareness and technological advancement, the market prospects of polyurethane soft foam ZF-22 will be broader. Its environmentally friendly, efficient and durable characteristics will make it occupy an important position in the outdoor leisure furniture market.

5.3 Competition Analysis

At present, there are a variety of outdoor leisure furniture materials on the market, such as polyethylene, polypropylene, etc. Polyurethane soft foam ZF-22 can stand out from the competition and gain market advantages through its excellent performance and comfort.

VI. Conclusion

As a high-performance material, polyurethane soft foam ZF-22 has broad prospects for its application in outdoor leisure furniture. Its excellent physical and chemical properties make it find a balance between durability and comfort to meet the user’s usage needs. Through strict quality control and advanced production processes, polyurethane soft foam ZF-22 can ensure the performance stability and service life of the final product. In the future, with the increase in market demand and technological advancement, polyurethane soft bubble ZF-22 will occupy a significant role in the outdoor leisure furniture market.Need status.

Appendix

Appendix A: Physical performance parameter table of polyurethane soft bubble ZF-22

parameter name Value Range Unit
Density 30-50 kg/m³
Tension Strength 100-150 kPa
Tear Strength 3-5 N/cm
Compression permanent deformation ?5 %
Rounce rate ?60 %
Temperature resistance range -40? to 120? ?

Appendix B: Chemical performance parameter table of polyurethane soft foam ZF-22

parameter name Value Range Unit
Chemical corrosion resistance Excellent
UV resistance Excellent
Weather resistance ?5 year
Anti-aging performance ?10 year

Appendix C: Production process flow chart of polyurethane soft foam ZF-22

  1. Raw Material Selection
  2. Mix
  3. Foaming
  4. Mature
  5. Cutting
  6. Quality Control

Appendix D: Analysis of the market prospects of polyurethane soft foam ZF-22

Market Factors Analysis results
Market Demand Add
Market Trend Environmentally friendly, efficient and durable
Competition Analysis Extreme advantages

Through the above analysis, it can be seen that the application of polyurethane soft bubble ZF-22 in outdoor leisure furniture has broad prospects. Its excellent performance and comfort make it find a balance between durability and comfort to meet the user’s usage needs. In the future, with the increase in market demand and technological advancement, polyurethane soft foam ZF-22 will occupy an important position in the outdoor leisure furniture market.

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Polyurethane soft foam ZF-22: The secret to improving the service life of soft furniture such as sofas

Polyurethane soft foam ZF-22: Secrets to improve the service life of soft furniture such as sofas

Introduction

In modern home life, soft furniture such as sofas are not only an important place for daily rest, but also an important part of home decoration. However, over time, many sofas will experience problems such as collapse and deformation, which will affect the user experience and beauty. How to extend the service life of soft furniture has become a common concern for consumers and manufacturers. This article will introduce a new material – polyurethane soft foam ZF-22 in detail, and explore its unique advantages in improving the service life of soft furniture such as sofas.

1. Basic introduction to polyurethane soft foam ZF-22

1.1 What is polyurethane soft foam ZF-22?

Polyurethane soft foam ZF-22 is a high-performance polyurethane foam material with excellent elasticity, durability and comfort. It is widely used in soft furniture such as sofas, mattresses, seats, etc., which can significantly improve the service life and user experience of the product.

1.2 Main characteristics of polyurethane soft foam ZF-22

Features Description
Elasticity High resilience, can quickly return to its original state
Durability High compressive strength and not easy to deform
Comfort Soft and moderate, providing good support
Environmental Low volatile organic compounds (VOCs), meet environmental standards
Fire Resistance Excellent flame retardant performance, improve safety

2. Application of polyurethane soft bubble ZF-22 in sofas

2.1 Structural composition of sofa

The sofa usually consists of three parts: frame, filler and fabric. Among them, fillers are the key factors that determine the comfort and service life of the sofa. Although traditional fillers such as sponges, springs, etc. are relatively low in cost, they are prone to collapse and deformation during long-term use.

2.2 Advantages of Polyurethane Soft Foam ZF-22

2.2.1 High elasticity

Polyurethane soft bubble ZF-22 has high resilience and can quickly return to its original state after being compressed. This means that even if used for a long time, the sofa will not collapse significantly, maintaining its original comfort and beauty.

2.2.2Longevity

Polyurethane soft foam ZF-22 has high compressive strength and can withstand high pressure without being easily deformed. This allows the sofa to maintain a stable shape and support during long-term use, extending its service life.

2.2.3 Comfort

The polyurethane soft foam ZF-22 has moderate softness, which can not only provide good support without making people feel too hard or too soft. This balanced comfort makes the sofa more ergonomic in use and improves the user experience.

2.2.4 Environmental protection

Polyurethane soft foam ZF-22 strictly controls the emission of volatile organic compounds (VOCs) during the production process and complies with environmental protection standards. This not only helps environmental protection, but also protects users’ health.

2.2.5 Fire resistance

Polyurethane soft bubble ZF-22 has excellent flame retardant properties and can effectively prevent fires. This is of great significance to improving the safety of sofas.

2.3 Practical application cases

2.3.1 Case 1: High-end sofa brand

A high-end sofa brand used polyurethane soft foam ZF-22 as filler when launching a new sofa. After a year of market feedback, users generally reported that the comfort and durability of the sofa have been significantly improved, and there was no obvious collapse.

2.3.2 Case 2: Office seats

A certain office furniture manufacturer used polyurethane soft foam ZF-22 in office seats. After long-term use testing, the support and comfort of the seats are maintained well, and the work efficiency and satisfaction of employees are significantly improved.

III. Product parameters of polyurethane soft foam ZF-22

3.1 Physical performance parameters

parameters value
Density 40-60 kg/m³
Rounce rate ?60%
Compressive Strength ?100 kPa
Tension Strength ?150 kPa
Tear Strength ?3 N/cm

3.2 Environmental performance parameters

parameters value
VOC emissions ?0.5 mg/m³
Formaldehyde content ?0.05 mg/m³
Heavy Metal Content Complied with RoHS standards

3.3 Fire performance parameters

parameters value
Flame retardant grade Level B1
Smoke Density ?75
combustion rate ?100 mm/min

IV. Production technology of polyurethane soft foam ZF-22

4.1 Raw material selection

The production of polyurethane soft foam ZF-22 requires high-quality raw materials, including polyols, isocyanates, catalysts, foaming agents, etc. The choice of these raw materials directly affects the performance of the final product.

4.2 Production process

4.2.1 Ingredients

Mix polyols, isocyanates, catalysts, foaming agents, etc. in a certain proportion to form a prepolymer.

4.2.2 Foaming

The prepolymer is injected into the mold and foamed by heating and pressurization to form a foam material.

4.2.3 Cultivation

The foamed foam material is matured in a constant temperature and humidity environment to make its performance stable.

4.2.4 Cutting

Cut the mature foam into the desired shape and size.

4.2.5 Inspection

The cut foam material is subject to inspection of physical properties, environmental protection and fire resistance to ensure compliance with the standards.

4.3 Quality Control

In the production process, strictly control the quality of each link to ensure the stability and consistency of the performance of the final product.

V. Market prospects of polyurethane soft foam ZF-22

5.1 Market demand

As consumers improve their requirements for home quality, higher requirements have been put forward for the comfort and durability of soft furniture such as sofas. With its excellent performance, polyurethane soft foam ZF-22 can meet this market demand and has broad market prospects.

5.2 Competition Analysis

At present, there are a variety of filling materials on the market, such as sponges, springs, memory foam, etc. However, these materials have certain limitations in terms of elasticity, durability, comfort, etc. Polyurethane soft foam ZF-22 can stand out in the competition with its comprehensive performance advantages.

5.3 Development trend

In the future, with the enhancement of environmental awareness and the advancement of technology, the polyurethane soft bubble ZF-22 will further improve in terms of environmental protection performance, fire resistance, etc., to meet the needs of more consumers.

VI. Use and maintenance of polyurethane soft foam ZF-22

6.1 Recommendations for use

6.1.1 Avoid long-term heavy pressure

Although polyurethane soft foam ZF-22 has high compressive strength, long-term heavy pressure may still affect its performance. It is recommended to change the sitting position regularly to avoid applying pressure in the same position for a long time.

6.1.2 Keep ventilation

Polyurethane soft bubble ZF-22 has good breathability, but it still needs to keep the sofa ventilated to avoid material aging caused by humid environment.

6.2 Maintenance method

6.2.1 Regular cleaning

Use a vacuum cleaner to regularly clean the sofa surface to avoid accumulation of dust and dirt. For stubborn stains, use a gentle detergent for local cleaning.

6.2.2 Avoid direct sunlight

Long-term direct sunlight may cause the polyurethane soft bubble ZF-22 material to age. It is recommended to place the sofa in a position that is avoided from direct sunlight or use sunshades for protection.

6.2.3 Flip regularly

Flip the sofa cushion regularly to make it evenly under pressure and extend its service life.

7. Environmental protection and sustainable development of polyurethane soft foam ZF-22

7.1 Environmental performance

Polyurethane soft foam ZF-22 strictly controls VOC emissions during the production process and complies with environmental protection standards. Its low formaldehyde content and heavy metal content ensure the health of users.

7.2 Sustainable Development

The recyclability and degradability of polyurethane soft foam ZF-22 makes it have advantages in sustainable development. In the future, with the advancement of technology, its environmental performance will be further improved and contribute to sustainable development.

8. Future development direction of polyurethane soft bubble ZF-22

8.1 Technological Innovation

In the future, polyurethane soft foam ZF-22 will carry out technological innovation in material formulation, production process, etc. to further improve its performance.

8.2 Application Expansion

In addition to soft furniture such as sofas, polyurethane soft foam ZF-22 will also be installed in car seats and medical equipmentFields such as preparation have been widely used to meet the needs of more industries.

8.3 Marketing

Through marketing promotion and brand building, polyurethane soft foam ZF-22 will further enhance market awareness and share, becoming the first choice for soft furniture filling materials.

Conclusion

Polyurethane soft foam ZF-22 has become an ideal material to improve the service life of soft furniture such as sofas and other soft furniture with its excellent elasticity, durability, comfort, environmental protection and fire resistance. Through reasonable production processes and strict quality control, polyurethane soft foam ZF-22 can meet consumers’ needs for high-quality home life. In the future, with the advancement of technology and the development of the market, polyurethane soft foam ZF-22 will be applied in more fields and contribute to sustainable development.

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