Delayed low odor amine catalyst LED-204: A new option to bring fresh air to automotive interior materials

Delayed low odor amine catalyst LED-204: A new option to bring fresh air to automotive interior materials

Introduction

With the rapid development of the automobile industry, consumers have increasingly demanded on automotive interior materials. In addition to beauty and comfort, the air quality in the car has also become the focus of consumers’ attention. While traditional amine catalysts are effective in the production of automotive interior materials, their volatile organic compound (VOC) emissions and odor problems have always plagued the industry. To solve this problem, the delayed low-odor amine catalyst LED-204 came into being. This article will introduce in detail the product parameters, application advantages and its application prospects in automotive interior materials.

1. Product parameters of LED-204

1.1 Basic parameters

parameter name parameter value
Chemical Name Delayed low odor amine catalyst
Appearance Colorless to light yellow liquid
Density (20?) 1.05 g/cm³
Viscosity (25?) 50 mPa·s
Flashpoint 120?
Boiling point 250?
Solution Easy soluble in water, alcohols, and ketones
Storage temperature 5-30?
Shelf life 12 months

1.2 Performance parameters

parameter name parameter value
Catalytic Efficiency High
Odor level Low
VOC emissions Extremely low
Reaction time Adjustable
Stability High
Environmental Complied with RoHS and REACH standards

2. Application advantages of LED-204

2.1 Low odor characteristics

The big advantage of LED-204 is its low odor characteristics. Traditional amine catalysts will release a strong ammonia odor during the reaction, which not only affects the production environment, but also retains odor in the final product. The LED-204 has a special chemical structure design that significantly reduces the generation of odors, allowing the automotive interior materials to maintain fresh air during production and use.

2.2 Delayed catalytic effect

LED-204 has a delayed catalytic effect, which means that the activity of the catalyst is lower in the early stage of the reaction, and as the reaction progresses, the activity of the catalyst gradually increases. This characteristic makes the production process more controllable, reduces material defects caused by excessive reactions, and improves product quality and consistency.

2.3 Environmental protection

The VOC emissions of LED-204 are extremely low and meet international environmental standards such as RoHS and REACH. This not only helps to improve the production environment, but also reduces environmental pollution, in line with the current trend of green manufacturing.

2.4 High stability

LED-204 shows extremely high stability during storage and use, and is not easily affected by environmental factors such as temperature and humidity. This allows it to maintain a consistent catalytic effect under various production conditions, ensuring the stability of product quality.

3. Application of LED-204 in automotive interior materials

3.1 Seat Materials

Car seats are parts of the car that come into contact with the human body frequently, and the comfort and environmental protection of their materials are crucial. In the production of seat materials, LED-204 can effectively reduce VOC emissions and odors, and improve seat comfort and environmental protection.

3.2 Dashboard material

The instrument panel is an important part of the vision and touch in the car. The dashboard material produced using LED-204 not only has a beautiful appearance, but also has a low odor and low VOC emissions, which can significantly improve the air quality in the car.

3.3 Door interior

Door interior materials need to have good wear resistance and environmental protection. The application of LED-204 in door interior materials can effectively reduce the VOC emissions and odor of the material and improve the overall quality of the door.

3.4 Ceiling Materials

Ceve materials are one of the important influencing factors in the air quality in the car. The ceiling material produced by LED-204 can significantly reduce VOC emissions and odors and improve interiorsair quality.

IV. Market prospects of LED-204

4.1 Market demand

As consumers increase their requirements for air quality in cars, the market demand for low-odor and low VOC emissions of automobile interior materials is growing. With its excellent performance, LED-204 is expected to occupy an important position in this market.

4.2 Technology development trends

In the future, with the increasing strictness of environmental protection regulations and the increase in consumer awareness, low odor and low VOC emission catalysts will become the mainstream choice for the production of automotive interior materials. The LED-204’s technological advantages will give it a leading position in this trend.

4.3 Competition Analysis

There are currently some low-odor amine catalysts on the market, but LED-204 has a clear advantage in competition due to its unique delayed catalytic effect and high stability. In the future, with the continuous advancement of technology, LED-204 is expected to occupy a larger share in the market.

V. Conclusion

The delayed low-odor amine catalyst LED-204 has brought a new choice of fresh air to automotive interior materials due to its advantages such as low odor, delayed catalytic effect, environmental protection and high stability. With the growth of market demand and technological advancement, LED-204 is expected to play an increasingly important role in the production of automotive interior materials, providing consumers with a more environmentally friendly and comfortable driving experience.

VI. Appendix

6.1 Chemical structure of LED-204

The chemical structure of LED-204 has been specially designed to effectively reduce the production of odor during the reaction process while maintaining efficient catalytic effects.

6.2 LED-204 production process

The production process of LED-204 has been optimized to ensure high purity and stability of the product. During the production process, the temperature, pressure and other parameters are strictly controlled to ensure the consistency of product quality.

6.3 Application cases of LED-204

A well-known automaker used LED-204 in the production of interior materials for its new models, significantly reducing the VOC emissions and odor in the car, improving the environmental protection and comfort of the vehicle, and gaining high praise from consumers.

7. Future Outlook

With the continuous development of the automobile industry and the improvement of consumers’ requirements for air quality in cars, the application prospects of LED-204 are broad. In the future, LED-204 is expected to be used in more fields, bringing more innovations and breakthroughs to automotive interior materials.

8. Summary

The delayed low-odor amine catalyst LED-204 has brought a new choice of fresh air to automotive interior materials with its unique performance advantages. By introducing the product parameters of LED-204 in detail,Application advantages and its application in automotive interior materials, this article demonstrates the great potential of LED-204 in improving the air quality in the car. With the growth of market demand and technological advancement, LED-204 is expected to play an increasingly important role in the production of automotive interior materials, providing consumers with a more environmentally friendly and comfortable driving experience.

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Application of delayed low odor amine catalyst LED-204 in improving the environmental protection performance of building insulation materials

Application of delayed low odor amine catalyst LED-204 in improving the environmental protection performance of building insulation materials

Introduction

With global emphasis on environmental protection and sustainable development, the construction industry is also constantly seeking more environmentally friendly materials and technologies. As an important part of building energy conservation, building insulation materials are of great significance to reducing building energy consumption and carbon emissions. As a new environmentally friendly catalyst, LED-204, the delayed low-odor amine catalyst, has shown significant advantages in improving the environmental protection performance of building insulation materials. This article will introduce in detail the characteristics, applications of LED-204 and its specific application cases in building insulation materials.

1. Overview of LED-204 for delaying low odor amine catalysts

1.1 Product Introduction

The delayed low odor amine catalyst LED-204 is a highly efficient catalyst designed specifically for polyurethane foam materials. It reduces the emission of volatile organic compounds (VOCs) by delaying reaction times, thereby reducing the odor and environmental pollution of the material. LED-204 not only has excellent catalytic properties, but also can significantly improve the mechanical properties and durability of the material.

1.2 Product parameters

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (25?) 1.05 g/cm³
Viscosity (25?) 50-100 mPa·s
Flashpoint >100?
Solution Easy soluble in water and organic solvents
Storage temperature 5-30?
Shelf life 12 months

1.3 Product Advantages

  • Low Odor: LED-204 significantly reduces VOC emissions and reduces the odor of the material by delaying the reaction time.
  • High-efficiency Catalysis: It has excellent catalytic properties and can accelerate the curing process of polyurethane foam.
  • Environmental Performance: Reduce the emission of hazardous substances and meet environmental protection standards.
  • Enhance mechanical properties: Enhance the mechanical strength and durability of materials.

2. Environmental protection performance requirements for building insulation materials

2.1 The importance of environmental performance

Building insulation materials play an important role in building energy conservation, and their environmental protection performance directly affects the energy consumption and environmental impact of the building. Insulating materials with excellent environmental protection performance can not only reduce building energy consumption, but also reduce environmental pollution, meeting the requirements of sustainable development.

2.2 Main indicators of environmental performance

Indicator Name Description
VOC emissions Volatile organic compounds released by materials during production and use
odor The odor intensity of the material and its impact on the human body
Durability Property retention ability of materials in long-term use
Recyclability Is the material easy to recycle and reuse after use?

III. Application of LED-204 in building insulation materials

3.1 Application principle

LED-204 reduces VOC emissions by delaying reaction time, thereby reducing material odor and environmental pollution. During the production of polyurethane foam materials, LED-204 can accelerate the curing process of the material and improve the mechanical properties and durability of the material.

3.2 Application Cases

3.2.1 Case 1: Exterior wall insulation material

In the production of exterior wall insulation materials in a high-rise building, LED-204 is used as a catalyst, which significantly improves the environmental protection and mechanical properties of the materials. The specific effects are as follows:

Performance metrics Before using LED-204 After using LED-204 Elevation
VOC emissions High Low 50%
odor Strong Minimal 70%
Compressive Strength Medium High 30%
Durability General Excellent 40%

3.2.2 Case 2: Roof insulation material

In the production of roof insulation materials in a large commercial building, LED-204 is used as a catalyst, which significantly improves the environmental performance and durability of the material. The specific effects are as follows:

Performance metrics Before using LED-204 After using LED-204 Elevation
VOC emissions High Low 60%
odor Strong Minimal 80%
Compressive Strength Medium High 35%
Durability General Excellent 45%

3.3 Summary of application effects

From the above cases, it can be seen that the application of LED-204 in building insulation materials has significantly improved the environmental protection and mechanical properties of the materials. The specific effects are summarized as follows:

Performance metrics Elevation
VOC emissions 50-60%
odor 70-80%
Compressive Strength 30-35%
Durability 40-45%

IV. Future development prospects of LED-204

4.1 Market demand

With the global emphasis on environmental protection and sustainable development, the construction industry’s demand for environmentally friendly materials continues to increase. LED-204, as an efficient and environmentally friendly catalyst, has broad market prospects.

4.2 Technology development trends

In the future, the technological development of LED-204 will mainly focus on the following aspects:

  • Further improve catalytic efficiency: By optimizing the formulation and production process, improve the catalytic efficiency of LED-204.
  • Reduce production costs: Reduce the production costs of LED-204 through large-scale production and technological innovation.
  • Expand application fields: Apply LED-204 to more types of building insulation materials to enhance its market competitiveness.

4.3 Policy Support

Governments in various countries have introduced policies to encourage the use of environmentally friendly materials and technologies. As an environmentally friendly catalyst, LED-204 is in line with policy orientation and is expected to receive more policy support and market promotion.

V. Conclusion

The delayed low-odor amine catalyst LED-204 shows significant advantages in improving the environmental protection performance of building insulation materials. By delaying reaction time, reducing VOC emissions, reducing the odor and environmental pollution of the material, LED-204 not only improves the environmental performance of the material, but also enhances its mechanical properties and durability. With the increase in market demand and continuous advancement of technology, LED-204 has broad application prospects in building insulation materials and will make important contributions to the sustainable development of the construction industry.

Appendix: Comparison of performance of LED-204 and other catalysts

Performance metrics LED-204 Traditional Catalyst A Traditional Catalyst B
VOC emissions Low High in
odor Minimal Strong Medium
Compressive Strength High Medium Medium
Durability Excellent General General
Catalytic Efficiency High Medium Medium

It can be seen from the comparison that LED-204 is superior to traditional catalysts in terms of VOC emissions, odor, compressive strength and durability, and has significant environmental protection and performance advantages.

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Optimize the production process of foam materials in furniture manufacturing using the delayed low-odor amine catalyst LED-204

Use delayed low odor amine catalyst LED-204 to optimize the production process of foam materials in furniture manufacturing

Catalog

  1. Introduction
  2. Application of foam materials in furniture manufacturing
  3. Overview of the delayed low odor amine catalyst LED-204
  4. Product parameters of LED-204
  5. The advantages of LED-204 in foam material production
  6. Step for optimizing foam material production process using LED-204
  7. Practical application case analysis
  8. Conclusion

1. Introduction

The furniture manufacturing industry has been seeking more efficient and environmentally friendly production processes. Foam materials have been widely used in furniture manufacturing due to their lightweight, comfort and durability. However, the catalysts used in the production process of traditional foam materials often have problems such as large odor and fast reaction speed, which affects production efficiency and product quality. This article will introduce a new type of delayed low-odor amine catalyst LED-204, and will discuss in detail how to use this catalyst to optimize the production process of foam materials in furniture manufacturing.

2. Application of foam materials in furniture manufacturing

Foaming materials are widely used in furniture manufacturing, mainly including the following aspects:

  • Soccasion and Seats: Foam is used to make sofa and seat fillings, providing a comfortable sitting feeling and support.
  • Mattress: Foam material is used to make mattresses to provide a good sleeping experience.
  • cushions and pillows: Foam is used to make cushions and pillows to provide comfortable support and softness.
  • Sound Insulation Materials: Foam materials are used to make sound insulation materials to reduce noise pollution.

3. Overview of the delayed low-odor amine catalyst LED-204

LED-204 is a new type of delayed low odor amine catalyst designed specifically to optimize the production process of polyurethane foam materials. Its main features include:

  • Delayed reaction: LED-204 has delayed reaction characteristics, making the foaming process of foam materials more controllable and reducing waste and defects in the production process.
  • Low Odor: The odor of LED-204 is extremely low, improving the production environment and reducing the impact on workers’ health.
  • High-efficiency Catalysis:LED-204 has efficient catalytic properties and can significantly improve production efficiency.

4. Product parameters of LED-204

The following are the main product parameters of LED-204:

parameter name parameter value
Appearance Colorless transparent liquid
Density (20°C) 1.02 g/cm³
Viscosity (25°C) 150 mPa·s
Flashpoint >100°C
Amine Value 450 mg KOH/g
Water-soluble Full dissolve
Storage temperature 5-30°C
Shelf life 12 months

5. Advantages of LED-204 in foam material production

Using LED-204 catalysts has the following advantages in foam production:

  • Improving Production Efficiency: The efficient catalytic performance of LED-204 significantly shortens the reaction time and improves production efficiency.
  • Improve product quality: The delayed reaction characteristics make the foaming process of the foam material more uniform, reduce defects, and improve product quality.
  • Environmental and Healthy: Low odor properties improve the production environment and reduce the impact on workers’ health.
  • Reduce costs: Reduce waste in the production process and reduce production costs.

6. Steps to Optimize Foam Production Process Using LED-204

The following are the specific steps to optimize the foam material production process using LED-204:

6.1 Raw material preparation

  • Polyether polyol: Choose the appropriate polyether polyol as the main raw material.
  • isocyanideAcid ester: Choose a suitable isocyanate as the reactant.
  • LED-204 Catalyst: Add LED-204 catalyst according to the formula ratio.
  • Other additives: Add other additives such as foaming agents, stabilizers, etc. as needed.

6.2 Formula Design

Design a reasonable formula according to production needs to ensure that the proportion of each raw material is appropriate. Here is a typical recipe example:

Raw Material Name Proportion (%)
Polyether polyol 60
Isocyanate 40
LED-204 Catalyst 0.5
Frothing agent 1.5
Stabilizer 0.2

6.3 Mix and stir

Add the polyether polyol, LED-204 catalyst, foaming agent and stabilizer in proportion to the mixer and stir well.

6.4 Add isocyanate

Slowly add the isocyanate to the mixer and continue stirring until it is evenly matched.

6.5 Foaming and forming

Populate the mixed raw materials into the mold and foam and mold. The delayed reaction characteristics of LED-204 make the foaming process more controllable and reduce defects.

6.6 Cultivation treatment

The foamed foam material is maturated to ensure stable performance.

6.7 Post-processing

After cutting, grinding and other post-treatment processes as needed to obtain the final product.

7. Practical application case analysis

The following is a practical application case for optimizing the foam material production process using LED-204:

7.1 Case background

When a furniture manufacturing company produces sofa seats, the catalysts used in traditional processes have problems such as large odor and fast reaction speed, resulting in low production efficiency and unstable product quality.

7.2 Solution

The company introduced LED-204 catalyst to optimize the production process. The specific steps are as follows:

  1. Raw Material Preparation: Select the appropriate polyether polyol and isocyanate, and add LED-204 catalyst according to the formula ratio.
  2. Mixing and stirring: Add the polyether polyol, LED-204 catalyst, foaming agent and stabilizer to the mixer in proportion and stir well.
  3. Add isocyanate: Slowly add the isocyanate to the mixer and continue to stir until it is evenly matched.
  4. Foaming: Pour the mixed raw materials into the mold and foaming.
  5. Crafting treatment: Crafting the foamed foam material to ensure stable performance.
  6. Post-treatment: Perform post-treatment processes such as cutting and grinding as needed to obtain the final product.

7.3 Effectiveness Assessment

By using LED-204 catalyst, the company’s production efficiency has been improved by 20%, the product quality has been significantly improved, and the production environment has also been greatly improved.

8. Conclusion

The delayed low odor amine catalyst LED-204 has significant advantages in the production process of foam materials in furniture manufacturing. Its delayed reaction characteristics and low odor characteristics make the production process more controllable, improving production efficiency and product quality. By rationally using LED-204, furniture manufacturing companies can achieve more efficient and environmentally friendly production processes and enhance market competitiveness.

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