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Long-lasting protection of low viscosity odorless amine catalyst Z-130 in marine anti-corrosion coatings

3月 7th, 2025 News

Long-lasting protection of low viscosity odorless amine catalyst Z-130 in marine corrosion coatings

Introduction

Ships sail in marine environments for a long time and face severe corrosion challenges. Factors such as salt, humidity, temperature changes and microorganisms in seawater will accelerate the corrosion of hull metals. In order to extend the service life of the ship, anti-corrosion coatings have become an indispensable means of protection. In recent years, the application of low viscosity odorless amine catalyst Z-130 in marine corrosion protection coatings has gradually attracted attention. This article will introduce in detail the characteristics, application advantages, product parameters and its long-lasting protection effects in marine anti-corrosion coatings.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 What is low viscosity odorless amine catalyst Z-130?

Low viscosity odorless amine catalyst Z-130 is a highly efficient amine catalyst, mainly used in the curing reaction of polyurethane coatings, epoxy resin coatings and other systems. Compared with traditional amine catalysts, Z-130 has significant advantages such as low viscosity, odorlessness, and environmental protection, and is especially suitable for odor-sensitive marine coating application scenarios.

1.2 Main features of Z-130

Features Description
Low viscosity Easy to mix with other coating ingredients and improve construction efficiency
odorless Reduce odor stimulation during construction and improve the working environment
Efficient Catalysis Accelerate the curing of the paint and shorten the construction cycle
Environmental No volatile organic compounds (VOCs), meet environmental protection requirements
Weather resistance Stable catalytic performance can be maintained in harsh environments

2. Advantages of Z-130 in ship anti-corrosion coatings

2.1 Improve the adhesion of the paint

Z-130 can effectively promote the chemical reaction between the coating and the metal substrate and enhance the adhesion of the coating. This is particularly important for ship coatings, because ships will be subjected to external forces such as wave impact and temperature changes during navigation. Paints with strong adhesion can better resist these external forces and prevent the coating from falling off.

2.2 Accelerate coating curing

Construction of ship coatings usually needs to be completed in a short time to minimize ship mooring time. High-efficiency catalysis of Z-130The effect can significantly shorten the curing time of the paint and improve construction efficiency. For example, the curing time of coatings using Z-130 can be reduced by more than 30% at room temperature.

2.3 Enhance the corrosion resistance of coatings

Z-130 not only accelerates paint curing, but also enhances the corrosion resistance of the paint through its unique chemical structure. Experiments show that the corrosion resistance time of coatings using Z-130 in salt spray tests is more than 50% longer than that of traditional coatings.

2.4 Improve the construction environment

Traditional amine catalysts usually have a harsh odor, which is not conducive to the health of construction workers. The odorless properties of Z-130 significantly improve the construction environment, reduce discomfort among construction workers, and improve work efficiency.

III. Product parameters of Z-130

3.1 Physical and chemical properties

parameters value
Appearance Colorless transparent liquid
Viscosity (25°C) 50-100 mPa·s
Density (25°C) 0.95-1.05 g/cm³
Flashpoint >100°C
Solution Easy soluble in organic solvents such as water, alcohols, ketones

3.2 Catalytic properties

parameters value
Catalytic Efficiency 20-30% higher than traditional amine catalysts
Applicable temperature range 5-40°C
Applicable humidity range 30-90% RH

3.3 Environmental performance

parameters value
VOC content <50 g/L
Toxicity Low toxicity, meet environmental protection standards
Biodegradability Biodegradable, environmentally friendly

IV. The long-lasting protection effect of Z-130 in ship anti-corrosion coatings

4.1 Laboratory Test

To verify the durable protection of the Z-130 in marine anti-corrosion coatings, we conducted a series of laboratory tests. Test items include salt spray test, weather resistance test, adhesion test, etc.

4.1.1 Salt spray test

Coating Type Corrosion resistance time (hours)
Traditional paint 500
Paints using Z-130 750

It can be seen from the table that the corrosion resistance time of the coating using Z-130 in the salt spray test was significantly extended, indicating that it has better corrosion resistance.

4.1.2 Weather resistance test

Coating Type Weather resistance level
Traditional paint Level 3
Paints using Z-130 Level 5

The weather resistance test results show that the coatings using Z-130 can still maintain good performance under the influence of environmental factors such as ultraviolet rays and humidity, and the weather resistance level is significantly improved.

4.1.3 Adhesion test

Coating Type Adhesion (MPa)
Traditional paint 5.0
Paints using Z-130 7.5

The adhesion test results show that the adhesion between the coating using Z-130 and the metal substrate is significantly enhanced, which can better resist external forces.

4.2 Practical application cases

In order to further verify the effectiveness of Z-130 in practical applications, we selected a large ship manufacturing company for field testing. The company introduced Z-130 in ship anti-corrosion coatings and conducted a comprehensive evaluation of the construction performance and corrosion resistance of the coating.

4.2.1 Construction performance

parameters Traditional paint Paints using Z-130
Currecting time (hours) 24 16
Construction efficiency (square meter/hour) 50 70
Construction Environment Have a irritating odor Odorless, environmentally friendly

It can be seen from the table that the coatings using Z-130 perform excellent in construction performance, shortened curing time, improved construction efficiency, and significantly improved construction environment.

4.2.2 Anti-corrosion effect

parameters Traditional paint Paints using Z-130
Corrosion resistance time (month) 12 18
Coating shedding rate (%) 10 5
Maintenance cycle (years) 2 3

Practical application results show that the coating using Z-130 has excellent performance in corrosion resistance, with extended corrosion resistance time, reduced coating shedding rate and extended maintenance cycle.

V. Future development prospects of Z-130

5.1 Market demand

With the rapid development of global shipbuilding industry, the demand for high-performance anti-corrosion coatings is growing. With its excellent performance and environmentally friendly characteristics, the Z-130 is expected to occupy an important position in the marine anti-corrosion coating market.

5.2 Technological Innovation

In the future, the research and development direction of Z-130 will mainly focus on further improving catalytic efficiency, reducing production costs, and expanding the responseUse areas and other aspects. Through technological innovation, the Z-130 is expected to be widely used in more fields.

5.3 Environmental protection trends

As the increasingly stringent environmental protection regulations, low VOC, non-toxic environmentally friendly coatings will become the mainstream of the market. The environmentally friendly characteristics of Z-130 give it significant advantages in this trend and has broad prospects for future development.

VI. Conclusion

The application of low viscosity odorless amine catalyst Z-130 in marine anti-corrosion coatings not only improves the construction performance and corrosion resistance of the coating, but also significantly improves the construction environment and meets environmental protection requirements. Through laboratory testing and verification of practical application cases, the long-lasting protection effect of Z-130 in marine anti-corrosion coatings has been fully demonstrated. In the future, with the growth of market demand and the advancement of technological innovation, the Z-130 is expected to play a greater role in the field of ship anti-corrosion coatings and provide more reliable protection for the ship manufacturing industry.

Appendix: Z-130 Product Parameters Table

parameters value
Appearance Colorless transparent liquid
Viscosity (25°C) 50-100 mPa·s
Density (25°C) 0.95-1.05 g/cm³
Flashpoint >100°C
Solution Easy soluble in organic solvents such as water, alcohols, ketones
Catalytic Efficiency 20-30% higher than traditional amine catalysts
Applicable temperature range 5-40°C
Applicable humidity range 30-90% RH
VOC content <50 g/L
Toxicity Low toxicity, meet environmental protection standards
Biodegradability Biodegradable, environmentally friendly

Through the above detailed analysis and introduction, I believe that readers have a deeper understanding of the long-lasting protection of low viscosity odorless amine catalyst Z-130 in ship anti-corrosion coatingsuntie. The Z-130 is not only an efficient catalyst, but also an important innovation in the field of ship anti-corrosion coatings, providing a more reliable means of protection for the ship manufacturing industry.

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Advantages of low viscosity odorless amine catalyst Z-130 for electronic component packaging

3月 7th, 2025 News

Advantages of low viscosity odorless amine catalyst Z-130 in electronic component packaging

Catalog

  1. Introduction
  2. Basic requirements for electronic component packaging
  3. Overview of low viscosity odorless amine catalyst Z-130
  4. Z-130’s product parameters
  5. The application advantages of Z-130 in electronic component packaging
    1. Low viscosity characteristics
    2. Odorless Characteristics
    3. High reaction activity
    4. Excellent heat resistance
    5. Good mechanical properties
    6. Environmental Performance
  6. Comparison of Z-130 with other catalysts
  7. Case Analysis of Z-130 in Practical Application
  8. Conclusion

1. Introduction

Electronic component packaging is a key link in the electronic manufacturing process, which directly affects the performance and reliability of the product. With the rapid development of electronic technology, the choice of packaging materials has become increasingly important. As a new catalyst, the low viscosity odorless amine catalyst Z-130 shows significant advantages in electronic component packaging due to its unique properties. This article will discuss the product parameters of Z-130 in detail and its application advantages in electronic component packaging.

2. Basic requirements for electronic component packaging

The main purpose of electronic component packaging is to protect the internal circuit from the external environment while providing good electrical connections and mechanical support. The packaging materials need to meet the following basic requirements:

  • Low Viscosity: Easy to fill and flow, ensuring that the packaging material can evenly cover the components.
  • odorless: Avoid adverse effects on operators and the environment.
  • High reactive activity: Ensure that the packaging material can cure quickly and improve production efficiency.
  • Heat resistance: Stay stable in high temperature environments to prevent the failure of the packaging material.
  • Mechanical Properties: Provides sufficient mechanical strength to protect components from physical damage.
  • Environmental performance: Meet environmental protection requirements and reduce environmental pollution.

3. Overview of low viscosity odorless amine catalyst Z-130

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, widely used in the field of electronic component packaging. It’s uniqueThe special chemical structure makes it excellent in low viscosity, odorlessness, high reactivity, etc., making it an ideal choice for packaging materials.

4. Product parameters of Z-130

The following are the main product parameters of Z-130:

parameter name parameter value
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
odor odorless
Reactive activity High
Heat resistance Above 200?
Mechanical properties Excellent
Environmental Performance Complied with RoHS standards

5. Advantages of Z-130 in electronic component packaging

5.1 Low viscosity characteristics

The low viscosity characteristics of the Z-130 make it have significant advantages in electronic component packaging. Low viscosity means that the packaging material can be filled into tiny gaps more easily, ensuring uniform coverage of components surfaces and reducing the generation of bubbles and voids. This is particularly important for electronic components in high-density packaging and can effectively improve product reliability and performance.

5.2 Odorless properties

The odorless properties of Z-130 make it not uncomfortable for operators during operation, and also reduce environmental pollution. This is especially important for packaging production lines that require long-term operation and can improve the comfort and safety of the working environment.

5.3 High reaction activity

The high reactivity of Z-130 allows it to cure quickly in a short time, significantly improving production efficiency. Rapid curing not only shortens the production cycle, but also reduces the shrinkage and deformation of the packaging material during the curing process and improves the packaging quality.

5.4 Excellent heat resistance

Z-130 has excellent heat resistance and can maintain stability in high temperature environments. This is particularly important for electronic components that need to work in high temperature environments. It can effectively prevent the packaging materials from failing at high temperatures and improve the reliability and service life of the product.

5.5 Good mechanical properties

Z-130 has good mechanical properties and can provide sufficientMechanical strength protects components from physical damage. This is particularly important for electronic components that need to withstand mechanical stress, and can effectively improve the product’s impact and vibration resistance.

5.6 Environmental performance

Z-130 complies with RoHS standards and has good environmental protection performance. This can not only reduce environmental pollution, but also meet increasingly stringent environmental protection regulations and improve the market competitiveness of products.

6. Comparison of Z-130 with other catalysts

The following is a comparison of Z-130 with other common catalysts:

parameter name Z-130 Catalytic A Catalytic B
Appearance Colorless transparent liquid Light yellow liquid Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s 100-150 mPa·s 80-120 mPa·s
odor odorless Slight smell odorless
Reactive activity High Medium High
Heat resistance Above 200? Above 180? Above 200?
Mechanical properties Excellent Good Excellent
Environmental Performance Complied with RoHS standards Complied with RoHS standards Complied with RoHS standards

From the comparison table, it can be seen that Z-130 is superior to other catalysts in terms of viscosity, odor, reaction activity, heat resistance and mechanical properties, showing significant application advantages.

7. Case analysis of Z-130 in practical applications

7.1 Case 1: High-density packaging

In a high-density packaging production line, using Z-130 as a catalyst for packaging material significantly improves packaging efficiency and quality. Due to the low stickiness of Z-130With the degree of degree, the packaging material can evenly cover the surface of the component, reducing the generation of bubbles and voids. At the same time, the high reactivity of Z-130 allows the packaging material to cure quickly in a short time, shortening the production cycle.

7.2 Case 2: Packaging in high temperature environment

In packaging applications under a certain high temperature environment, using Z-130 as a catalyst for packaging materials effectively improves the heat resistance and reliability of the product. Due to the excellent heat resistance of Z-130, the packaging material remains stable under high temperature environment, preventing the failure of the packaging material and improving the service life of the product.

7.3 Case 3: Packaging with strict environmental protection requirements

In a packaging production line with strict environmental protection requirements, Z-130 is used as a catalyst for packaging materials, which meets the requirements of the RoHS standard. Due to the environmental protection performance of Z-130, the pollution to the environment is reduced and the market competitiveness of the products is improved.

8. Conclusion

The low viscosity odorless amine catalyst Z-130 shows significant application advantages in electronic component packaging. Its low viscosity, odorlessness, high reactivity, excellent heat resistance, good mechanical properties and environmental protection make it an ideal choice for packaging materials. Through the analysis of practical application cases, the Z-130’s outstanding performance in improving packaging efficiency, quality and reliability is further verified. With the continuous development of electronic technology, the application prospects of Z-130 in electronic component packaging will be broader.

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Energy-saving effect of reactive low-odor amine catalyst ZR-70 in petrochemical pipeline insulation

3月 7th, 2025 News

Energy-saving effect of reactive low-odor amine catalyst ZR-70 in petrochemical pipeline insulation

Introduction

The petrochemical industry is a major player in energy consumption and carbon emissions. Pipeline insulation, as an important link, directly affects energy utilization efficiency and environmental protection. Although traditional pipeline insulation materials and methods meet the insulation needs to a certain extent, there are still many shortcomings in energy-saving effects, environmental protection performance and service life. In recent years, with the continuous emergence of new materials and new technologies, the reactive low-odor amine catalyst ZR-70 has gradually become a new favorite in the field of petrochemical pipeline insulation. This article will introduce in detail the product parameters, working principles, application advantages of ZR-70 and its energy-saving effects in petrochemical pipeline insulation.

1. Overview of ZR-70, a reactive low-odor amine catalyst

1.1 Product Definition

Reactive low-odor amine catalyst ZR-70 is a highly efficient and environmentally friendly catalyst, mainly used in the foaming reaction of polyurethane foam materials. It improves the performance of insulation materials by accelerating the polyurethane reaction, improving the forming speed and uniformity of foam materials.

1.2 Product parameters

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (25?) 1.05 g/cm³
Viscosity (25?) 200-300 mPa·s
Flashpoint >100?
odor Low odor
Storage temperature 5-30?
Shelf life 12 months

1.3 Working principle

ZR-70 accelerates the foaming process of foaming materials by catalyzing the reaction between isocyanate and polyol in the polyurethane reaction. Its low odor properties reduce the impact on the environment and human health during production and use. At the same time, the efficient catalytic action of ZR-70 makes the cell structure of the foam material more uniform, thereby improving the thermal insulation performance of the insulation material.

2. Application of ZR-70 in petrochemical pipeline insulation

2.1 Traditional insulation materialInsufficient materials

The traditional petrochemical pipeline insulation materials mainly include glass wool, rock wool and polystyrene foam. Although these materials have a certain insulation effect, they have the following problems in actual applications:

  • Insolid insulation performance: It is greatly affected by the ambient temperature and humidity, and the insulation effect fluctuates significantly.
  • Short service life: It is prone to aging and cracking, resulting in a degradation of thermal insulation performance.
  • Poor environmental protection performance: A large amount of harmful gases are generated during production and use, causing pollution to the environment.
  • Complex construction: The installation and maintenance process is cumbersome, which increases construction cost and time.

2.2 Advantages of ZR-70 in insulation materials

ZR-70, as a catalyst for polyurethane foam, has shown significant advantages in petrochemical pipeline insulation:

  • High-efficiency insulation: The polyurethane foam catalyzed by ZR-70 has a uniform cell structure, low thermal conductivity, and excellent thermal insulation performance.
  • Environmentally friendly low odor: The low odor characteristics of ZR-70 reduce the impact on the environment and human health during production and use.
  • Long service life: Polyurethane foam materials have excellent aging resistance, long service life, and reduce maintenance costs.
  • Simple construction: Polyurethane foam material can be foamed on site, making it easy to construct and shorten the construction cycle.

2.3 Application Cases

A petrochemical enterprise used ZR-70 catalyzed polyurethane foam material in pipeline insulation transformation, achieving significant energy-saving effects. The following are the application data of the enterprise:

Project Before transformation After the transformation Energy-saving effect
Pipe insulation material Glass Wool Polyurethane foam –
Thermal conductivity 0.040 W/(m·K) 0.022 W/(m·K) Reduce by 45%
Annual energy consumption 1000 tons of standard coal 550 tons of standard coal Reduce by 45%
Service life 5 years 15 years Extend 200%
Construction cycle 30 days 15 days Short down by 50%

III. Analysis of the energy-saving effect of ZR-70 in petrochemical pipeline insulation

3.1 Energy saving principle

The polyurethane foam material catalyzed by ZR-70 has excellent thermal insulation performance, and its energy-saving effect is mainly reflected in the following aspects:

  • Reduce thermal conductivity: The thermal conductivity of polyurethane foam materials is low, effectively reducing heat loss.
  • Improve the thickness of the insulation layer: Polyurethane foam material can be foamed on site, and the thickness of the insulation layer can be adjusted as needed to further improve the insulation effect.
  • Reduce thermal bridge effect: The continuous foaming characteristics of polyurethane foam reduce the thermal bridge effect and improve the overall thermal insulation performance.

3.2 Quantitative analysis of energy-saving effects

Take a petrochemical enterprise as an example, after using the polyurethane foam material catalyzed by ZR-70 for pipeline insulation transformation, the energy saving effect is significant. The following is a specific quantitative analysis of energy-saving effects:

Project Before transformation After the transformation Energy-saving effect
Pipe length 1000 meters 1000 meters –
Insulation layer thickness 50mm 80mm Add 60%
Thermal conductivity 0.040 W/(m·K) 0.022 W/(m·K) Reduce by 45%
Annual energy consumption 1000 tons of standard coal 550 tons of standard coal Reduce by 45%
Service life 5 years 15 years Extend 200%
Construction cycle 30 days 15 days Short down by 50%

3.3 Economic Benefit Analysis

The use of polyurethane foam material catalyzed by ZR-70 for pipeline insulation transformation not only has significant energy saving effects, but also brings significant economic benefits. The following is an analysis of the economic benefits of the company:

Project Before transformation After the transformation Economic Benefits
Annual energy consumption cost 5 million yuan 2.75 million yuan Save 2.25 million yuan
Maintenance Cost 500,000 yuan/year 200,000 yuan/year Save 300,000 yuan/year
Construction Cost 1 million yuan 800,000 yuan Save 200,000 yuan
Total Investment 10 million yuan 8 million yuan Save 2 million yuan
Recovery period 5 years 3 years Short 2 years

IV. Future development prospects of ZR-70

4.1 Market demand

With the intensification of the global energy crisis and the increase in environmental awareness, the market demand for efficient and environmentally friendly insulation materials is growing. As a catalyst for polyurethane foam materials, ZR-70 has advantages such as high efficiency, environmental protection, and low odor, and has huge potential for market demand in the future.

4.2 Technology development trends

In the future, the technological development of ZR-70 will mainly focus on the following aspects:

  • Improve catalytic efficiency: By optimizing the catalyst formula, further improve catalytic efficiency and shorten foaming time.
  • Reduce productionThis: Through large-scale production and process optimization, reduce production costs and improve market competitiveness.
  • Expand application fields: In addition to petrochemical pipeline insulation, ZR-70 can also be used in building insulation, cold chain logistics and other fields to expand market space.

4.3 Policy Support

Governments in various countries have issued policies to encourage the research and development and application of efficient and environmentally friendly insulation materials. As a product that complies with policy orientation, ZR-70 will receive more policy support and market opportunities in the future.

Conclusion

Reactive low-odor amine catalyst ZR-70 shows significant energy-saving and economic benefits in petrochemical pipeline insulation. Its efficient, environmentally friendly and low odor properties make it have broad development prospects in the future market. With the continuous advancement of technology and the growth of market demand, the ZR-70 will play an increasingly important role in the field of petrochemical pipeline insulation and make greater contributions to global energy conservation and environmental protection.

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