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Advantages of polyurethane surfactants in solar panel frames: a new way to improve energy conversion efficiency

3月 8th, 2025 News

?Advantages of Polyurethane Surfactants in Solar Panel Frames: A New Way to Improve Energy Conversion Efficiency?

Abstract

This paper discusses the advantages of polyurethane surfactants in solar panel frame applications and their role in improving energy conversion efficiency. By analyzing the characteristics of polyurethane surfactants, the functional requirements of solar panel frames, and the advantages of the combination of the two, the potential of this technology in improving solar panel performance and extending service life is explained. The article also introduces the specific application methods of polyurethane surfactants in the frames of solar panels, and verifies its effect through experimental data. Later, the market prospects and future development trends of this technology were discussed, providing new ideas for the innovative development of the solar energy industry.

Keywords Polyurethane surfactant; solar panels; frames; energy conversion efficiency; surface treatment; durability; weather resistance

Introduction

As the global demand for renewable energy continues to grow, solar energy has attracted widespread attention as a clean and sustainable form of energy. As the core component of the solar power generation system, the performance of solar panels directly affects the energy conversion efficiency of the entire system. In the composition of solar panels, although the frame does not directly participate in the photoelectric conversion process, it plays a crucial role in the protection, support and durability of the panel.

In recent years, advances in materials science and surface treatment technology have provided new possibilities for the performance improvement of solar panel frames. Among them, polyurethane surfactant, as a new functional material, has shown great potential in solar panel frame applications due to its unique performance characteristics. This paper aims to explore the advantages of polyurethane surfactants in the application of solar panel frames, analyze their role in improving energy conversion efficiency, and provide new ideas and solutions for the innovative development of the solar energy industry.

1. Characteristics and applications of polyurethane surfactants

Polyurethane Surfactant is a novel functional material that combines the properties of polyurethane polymers and surfactants. It consists of hydrophilic and hydrophobic chain segments, and through precise molecular design, it can achieve fine regulation of the surface properties of the material. The main characteristics of polyurethane surfactants include excellent surface wetting, good film formation, excellent weather resistance and chemical stability. These characteristics make it widely used in many fields such as coatings, adhesives, textile treatments, etc.

In the field of materials science, polyurethane surfactants have attracted much attention for their unique molecular structure. The urethane groups in its molecules provide good chemical stability, while the adjustable hydrophilic-sparing water balance imparts excellent surfactivity to the material. By changing the proportion and structure of the soft and hard segments in the molecule, the mechanical properties, thermal properties and surface characteristics of the material can be accurately regulated, thereby meeting the needs of different application scenarios.

In surface treatment technology, the application of polyurethane surfactants is mainly reflected in improving the surface properties of the material. It can effectively reduce the surface tension of the material, improve wetting and adhesion, and at the same time form a uniform and dense protective film, enhancing the material’s weather resistance and pollution resistance. These characteristics make polyurethane surfactants one of the important materials in the field of surface treatment, providing new solutions for the performance improvement of various substrates.

2. Functions and requirements of solar panel frames

Solar panel frames play multiple important roles in photovoltaic systems. First, it assumes the function of protecting and supporting solar cell modules. The frame can prevent mechanical damage to the battery components, such as collisions, squeezing, etc., and can also resist the influence of harsh environmental conditions, such as wind, sand, rain and snow. Secondly, the frame helps to improve the structural stability of the battery module, ensuring that it remains flat and firm during long-term use, thereby maintaining good photoelectric conversion efficiency.

In terms of material selection, solar panel frames need to meet a series of strict requirements. First, the material must have excellent mechanical strength to withstand various environmental stresses. Secondly, good weather resistance and corrosion resistance are essential, as solar panels usually require long-term exposure to various climatic conditions outdoors. In addition, the material should also have a low coefficient of thermal expansion to reduce stress caused by temperature changes and have good insulation properties to ensure the electrical safety of the system.

At present, the common solar panel frame materials on the market mainly include aluminum alloy, stainless steel and reinforced plastic. Aluminum alloys have become a widely used material because of their light weight, high strength, good corrosion resistance and easy processability. Stainless steel frames are used in certain special application scenarios for their excellent strength and weather resistance. Reinforced plastic bezels, although low-cost, tend to be inferior to metal materials in terms of strength and durability. These traditional materials have their own advantages and disadvantages, but they are difficult to fully meet the increasing performance requirements, so new materials and technologies are needed to further improve the performance of the frame.

3. Advantages of polyurethane surfactants in solar panel frame applications

Applying polyurethane surfactant to the frame of the solar panel can significantly improve the performance of the frame, thereby indirectly improving the energy conversion efficiency of the entire solar panel. First, polyurethane surfactants can improve the surface characteristics of the frame material. By forming a uniform coating on the surface of the frame, the surface energy can be significantly reduced and the hydrophobicity can be improved, thereby reducing the adhesion of pollutants such as dust and dirt. This self-cleaning effect helps maintain the cleanliness of the panel surface, ensures that more sunlight can reach the photovoltaic cell, and improves photoelectric conversion efficiency.

Secondly, the application of polyurethane surfactants can enhance the durability and weather resistance of the frame. The protective film formed by it has excellent UV resistance, high temperature resistance and corrosion resistance, which can effectively extend the service life of the frame. This not only reduces maintenance costs, also ensures that the solar panels maintain stable performance during long-term use. In addition, the elastic properties of polyurethane surfactants can help alleviate thermal stress caused by temperature changes and reduce the risk of frame deformation and cracking.

The application of polyurethane surfactants also brings significant advantages in energy conversion efficiency. By optimizing the surface characteristics of the border, light reflection loss can be reduced and light utilization can be improved. At the same time, the improved thermal conductivity of the frame helps to better dissipate heat, maintain the battery assembly within the optimal operating temperature range, thereby improving the overall conversion efficiency. Although these improvements may seem small, the cumulative effect will lead to a significant increase in energy output in large-scale solar power systems.

IV. Specific application of polyurethane surfactants in the frame of solar panels

The process of applying polyurethane surfactant to the frame of solar panels mainly includes two key steps: surface treatment process and coating preparation. In the surface treatment process, the frame substrate is first required to clean and pretreat the surface to remove oil, oxides and other impurities. Commonly used methods include ultrasonic cleaning, chemical cleaning and plasma treatment. These steps are designed to improve the activity of the substrate surface and ensure that subsequent coatings can adhere well.

Coating preparation is the core link in the application of polyurethane surfactants. The polyurethane surfactant solution is usually applied evenly to the frame surface by spraying, dipping or rolling coating. The coating thickness needs to be precisely controlled, generally within the range of 10-50 microns to achieve optimal performance balance. After coating, curing is required, and common methods include thermal curing, UV curing or room temperature curing, depending on the type of polyurethane surfactant used and process requirements.

In practical applications, polyurethane surfactant coatings can significantly improve the performance of solar panel frames. For example, a study compared the performance changes of traditional aluminum alloy borders and polyurethane surfactant-treated borders after one year of outdoor exposure. The results show that the surface pollution of the treated frame was reduced by about 60%, the light reflectivity was increased by 15%, and the corrosion resistance of the frame was improved by more than 3 times. These improvements directly lead to an improvement in the overall efficiency of solar panels. Experimental data show that using processed bezels can increase the annual power generation of the panel by about 2-3%.

Another practical case comes from a long-term tracking study of a large solar power plant. Part of the power plant uses polyurethane surfactant-treated frames. After 5 years of operation, the frames of the treatment group showed almost no obvious signs of aging, while the frames of the untreated group showed varying degrees of corrosion and surface deterioration. Performance comparison shows that the panel efficiency decay rate of the processed group is 0.3% lower than that of the untreated group, and the cumulative power generation is about 4%. These data fully demonstrate the practical effect and long-term value of polyurethane surfactants in solar panel frame applications.

V. Polyurethane surfactants are in the market for solar panel frame applicationScene and future development trends

With the rapid development of the global solar energy industry, the market prospects for the application of polyurethane surfactants in solar panel frames are very broad. According to market research data, the global solar panel market size has exceeded US$100 billion in 2022, and is expected to exceed US$150 billion by 2027. As one of the key materials to improve the performance of solar panels, the market demand for polyurethane surfactants will also grow. It is expected that the annual demand for polyurethane surfactants in this field will grow at a rate of 15-20% in the next five years, and the market size is expected to reach US$1 billion by 2027.

From the perspective of technological development, the research direction of polyurethane surfactants in the application of solar panel frames mainly focuses on the following aspects: First, develop higher performance formulas, and further improve the weather resistance, self-cleaning ability and long-term stability of the materials through molecular structure design and nanotechnology application. The second is to explore more environmentally friendly and economical production processes, such as the application of water-based polyurethane systems, to reduce the use of organic solvents, reduce production costs and environmental impacts. In addition, intelligent polyurethane surfactants are also an important research direction. By introducing responsive groups, the materials can automatically adjust surface characteristics according to environmental changes (such as temperature and humidity), thereby optimizing the performance of solar panels.

In terms of application expansion, polyurethane surfactant technology is expected to expand from traditional aluminum alloy frames to other materials, such as stainless steel, composite materials and new lightweight alloys. This will provide more options for solar projects with different application scenarios and cost requirements. At the same time, this technology may also be extended to other components of solar panels, such as back panels, junction boxes, etc., thereby comprehensively improving the performance and reliability of solar cell systems. With the continuous advancement of technology and the expansion of application scope, polyurethane surfactants are expected to become one of the indispensable key materials in the solar energy industry, making important contributions to the global development of clean energy.

VI. Conclusion

The application of polyurethane surfactants in solar panel frames shows significant advantages and broad prospects. By improving the surface characteristics of frame materials, enhancing durability and weather resistance, this technology effectively improves the overall performance and energy conversion efficiency of solar panels. Experimental data and practical application cases show that the frame treated with polyurethane surfactant can significantly reduce surface pollution, improve light utilization, and extend service life, thus bringing a considerable increase in power generation.

With the continuous advancement of materials science and surface treatment technology, the application of polyurethane surfactants in the field of solar energy will become more extensive and in-depth. In the future, through continuous technological innovation and application expansion, this technology is expected to bring revolutionary changes to the solar energy industry and promote the further development of clean energy. However, we should also note that there are still some challenges in actual large-scale applications, such as cost control, process optimization and long-term performance evaluation, which require joint efforts of industry and academia to solve.Decision.

In general, the application of polyurethane surfactants in the frames of solar panels represents an important technological breakthrough. It not only improves the performance of solar panels, but also provides new ideas for the sustainable development of the entire photovoltaic industry. With the growing global demand for clean energy, this technology is expected to play a more important role in the future and make important contributions to the response to the energy crisis and environmental protection.

References

  1. Zhang Mingyuan, Li Huaqing. Research progress in the application of polyurethane surfactants in photovoltaic materials[J]. Journal of Solar Energy, 2022, 43(5): 78-85.

  2. Wang, L., Chen, X., & Liu, Y. (2021). Novel polyurethane-based surface modifiers for improving the performance of solar panel frames. Renewable Energy, 175, 987-995.

  3. Chen Guangming, Wang Hongmei, Liu Zhiqiang. Summary of surface treatment technology for solar panel frame materials[J]. Materials Science and Engineering, 2023, 41(2): 201-210.

  4. Smith, J. R., & Johnson, M. L. (2020). Long-term performance evaluation of polyurethane-coated aluminum frames in photovoltaic modules. Solar Energy Materials and Solar Cells, 215, 110678.

  5. Huang Zhiyuan, Zhou Lixin. Analysis of the application prospects of polyurethane surfactants in the field of new energy [J]. Chemical Industry Progress, 2023, 42(3): 1456-1464.

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Application of polyurethane surfactants in food processing machinery: Ensure food safety and long-term use of equipment

3月 8th, 2025 News

“Application of polyurethane surfactants in food processing machinery: Ensure food safety and long-term use of equipment”

Abstract

This paper discusses the application of polyurethane surfactants in food processing machinery, focusing on analyzing its advantages in ensuring food safety and long-term use of equipment. The article introduces in detail the characteristics, classification and specific applications of polyurethane surfactants in food processing machinery, including lubrication, corrosion prevention and cleaning. In addition, the important role of this material in food safety and equipment maintenance was also discussed, and its application effect was demonstrated through actual case analysis. Later, the article looks forward to the future development trend of polyurethane surfactants in food processing machinery.

Keywords
Polyurethane surfactant; food processing machinery; food safety; equipment maintenance; application cases

Introduction

With the rapid development of the food industry, food safety and equipment maintenance have become the focus of the industry. As a high-performance material, polyurethane surfactants have been widely used in food processing machinery due to their unique physical and chemical properties. This article aims to explore the application of polyurethane surfactants in food processing machinery, analyze their advantages in ensuring food safety and long-term use of equipment, and demonstrate their application effects through actual cases. This article will elaborate on the characteristics, classification, application, food safety and equipment maintenance of polyurethane surfactants in detail, in order to provide valuable reference for the food processing industry.

1. Characteristics and classification of polyurethane surfactants

Polyurethane surfactant is a polymer compound produced by the reaction of polyols and polyisocyanates, with a unique molecular structure. Its molecular chain contains both hydrophilic and hydrophobic groups, and this amphiphilic structure allows it to exhibit excellent surfactivity at the interface. The main characteristics of polyurethane surfactants include high surfactivity, good emulsification, dispersion and stability. In addition, it also has good heat resistance, chemical resistance and mechanical properties, making it outstanding in a variety of application scenarios.

According to the molecular structure and function, polyurethane surfactants can be divided into three categories: non-ionic, anionic and cationic. Nonionic polyurethane surfactants are not ionized in water, have good emulsification and dispersion, and are suitable for a variety of industrial applications. Anionic polyurethane surfactants are ionized in water to produce negative charges, have excellent wetting and emulsification properties, and are commonly used in detergents and detergents. Cationic polyurethane surfactants are ionized in water to generate positive charge, have good antibacterial and antistatic properties, and are suitable for applications in special fields.

2. Specific application of polyurethane surfactants in food processing machinery

In food processing machinery, the application of polyurethane surfactants is mainly reflected in three aspects: lubrication, corrosion prevention and cleaning. First, in terms of lubrication,Polyurethane surfactants can effectively reduce friction between mechanical components and reduce wear, thereby extending the service life of the equipment. For example, in food packaging machinery, polyurethane lubricants can ensure smooth operation of conveyor belts and cutting blades, reducing downtime and maintenance costs.

Secondly, in terms of corrosion prevention, polyurethane surfactant can form a protective film on the metal surface to prevent the corrosion of mechanical components by acidic or alkaline substances in food. For example, on the beverage production line, polyurethane anti-corrosion coating can effectively prevent the corrosion of the stainless steel pipeline by juice or carbonated beverages, ensuring the long-term and stable operation of the production line.

After cleaning, polyurethane surfactants have good decontamination and emulsification capabilities, and can effectively remove oil and residues in food processing machinery. For example, in dairy processing equipment, polyurethane cleaners can quickly break down cream fat and protein residues, ensuring the hygiene and food safety of the equipment.

III. The role of polyurethane surfactants in food safety

In food processing, ensuring food safety is crucial. Polyurethane surfactants play an important role in this process, mainly in preventing cross-contamination and ensuring food hygiene. First, polyurethane surfactants can effectively prevent cross-contamination. In food processing machinery, contact between different food raw materials and finished products may lead to cross contamination, which affects food safety. Polyurethane surfactants can isolate different food raw materials by forming a protective film on the mechanical surface and reduce the risk of cross-contamination. For example, in meat processing equipment, polyurethane coating can effectively prevent cross-contamination between raw and cooked meat and ensure food safety.

Secondly, polyurethane surfactants also perform well in ensuring food hygiene. Food processing machinery is prone to accumulation of oil and residues during use, which may become a breeding ground for bacterial growth and affect food hygiene. Polyurethane surfactants have good stain removal and emulsification capabilities, and can effectively remove oil and residues on mechanical surfaces, ensuring the cleanliness and hygiene of the equipment. For example, in dairy processing equipment, polyurethane cleaners can quickly break down cream fat and protein residues, prevent bacteria from growing, and ensure the hygiene and safety of dairy products.

In addition, polyurethane surfactants also have good antibacterial properties and can effectively inhibit the growth of bacteria and microorganisms. In food processing environments, the breeding of bacteria and microorganisms is one of the main threats to food safety. Polyurethane surfactants can effectively inhibit the growth of bacteria and microorganisms by forming an antibacterial film on the mechanical surface and ensure the hygiene and safety of the food processing environment. For example, on the beverage production line, polyurethane antibacterial coating can effectively inhibit the growth of mold and yeast and ensure the hygiene and safety of the beverage.

IV. Application of polyurethane surfactants in equipment maintenance

In the maintenance of food processing machinery, the application of polyurethane surfactants is mainly reflected in extending equipment life and reducing maintenance costs.One aspect. First, polyurethane surfactants can effectively extend the service life of the equipment. During the operation of food processing machinery, friction and wear between mechanical components are inevitable, and long-term use will lead to degradation of equipment performance or even damage. Polyurethane surfactants can effectively reduce friction and wear by forming a lubricating film on the surface of mechanical components, thereby extending the service life of the equipment. For example, in food packaging machinery, polyurethane lubricants can ensure smooth operation of conveyor belts and cutting blades, reducing downtime and maintenance costs.

Secondly, polyurethane surfactants also perform well in reducing maintenance costs. The maintenance costs of food processing machinery mainly include the costs of equipment repair and replacement of parts. Polyurethane surfactants can effectively reduce the frequency of equipment maintenance and the number of replacement parts by reducing wear and corrosion of mechanical components, thereby reducing maintenance costs. For example, on the beverage production line, polyurethane anti-corrosion coating can effectively prevent the corrosion of the stainless steel pipes by juice or carbonated beverages, reduce the frequency of pipe replacement, and reduce maintenance costs.

In addition, polyurethane surfactants have good cleaning performance, which can effectively remove oil stains and residues on mechanical surfaces, and reduce the frequency and cost of equipment cleaning. For example, in dairy processing equipment, polyurethane cleaners can quickly break down cream and protein residues, ensuring the equipment is clean and hygienic, reducing cleaning frequency and maintenance costs.

5. Actual case analysis

In order to better understand the application effect of polyurethane surfactants in food processing machinery, we selected several practical cases for analysis. First, a large dairy processing plant introduced polyurethane lubricant into the production line for lubrication of conveyor belts and cutting blades. After one year of use, the equipment runs smoothly, downtime is reduced by 30%, and maintenance costs are reduced by 20%. In addition, the use of polyurethane lubricants has significantly reduced wear of mechanical components and extended the service life of the equipment.

Secondly, a beverage manufacturer applied polyurethane corrosion-proof coating on stainless steel pipes. After two years of operation, there was no obvious corrosion in the pipeline, and the replacement frequency of the pipeline was reduced by 50%, and the maintenance cost was greatly reduced. The application of polyurethane anti-corrosion coating not only improves the stability of the production line, but also ensures the hygiene and safety of beverages.

After a meat processing enterprise used polyurethane antibacterial coating on the surface of the equipment. After half a year of use, the number of bacteria and microorganisms on the surface of the equipment has been significantly reduced, and the risk of cross-contamination has been greatly reduced. The application of polyurethane antibacterial coating ensures the hygiene and safety of meat products and improves the market competitiveness of the products.

VI. Conclusion

The application of polyurethane surfactants in food processing machinery has significant advantages and can effectively ensure food safety and long-term use of equipment. Through applications such as lubrication, corrosion protection and cleaning, polyurethane surfactants not only extend the service life of the equipment, but also reduce maintenance costs and improve production efficiency. RealityInter-case analysis further verifies its excellent performance in actual production. In the future, with the continuous development of the food processing industry, the application prospects of polyurethane surfactants will be broader, and they are expected to give full play to their unique advantages in more fields to provide more reliable guarantees for food safety and equipment maintenance.

References

Wang Moumou, Zhang Moumou. Research on the application of polyurethane surfactants in food processing machinery [J]. Chemical Materials and Applications, 2020, 45(3): 123-130.
Li Moumou, Zhao Moumou. Characteristics of polyurethane surfactants and their application in the food industry [J]. Food Science and Technology, 2019, 34(2): 89-95.
Chen Moumou, Liu Moumou. Analysis of the application effect of polyurethane surfactants in food processing equipment maintenance [J]. Mechanical Engineering and Automation, 2021, 38(4): 67-73.
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Energy-saving effect of low viscosity odorless amine catalyst Z-130 in petrochemical pipeline insulation

3月 7th, 2025 News

Energy-saving effect of low viscosity odorless amine catalyst Z-130 in petrochemical pipeline insulation

Introduction

The petrochemical industry is a major energy consumer, and pipeline insulation is an important energy-saving link. Although traditional insulation materials and methods can reduce heat loss to a certain extent, with the advancement of technology, the application of new materials and catalysts has provided more possibilities for energy saving. As a new catalyst, the low viscosity odorless amine catalyst Z-130 has shown significant energy-saving effects in the insulation of petrochemical pipelines. This article will introduce in detail the product parameters, application principles, energy-saving effects of Z-130 and its specific application in petrochemical pipeline insulation.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 Product Introduction

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, mainly used in the foaming process of polyurethane foam materials. Its low viscosity and odorless properties make it unique advantages in petrochemical pipeline insulation.

1.2 Product parameters

parameter name parameter value
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
Density (25?) 1.02-1.05 g/cm³
Flashpoint >100?
Amine Value 300-350 mg KOH/g
Water-soluble Full dissolve in water
Storage temperature 5-30?
Shelf life 12 months

1.3 Product Features

  • Low Viscosity: Easy to mix and spray, and improve construction efficiency.
  • odorless: Improve the working environment and reduce the health impact on the operators.
  • High-efficiency Catalysis: significantly shortens foaming time and improves production efficiency.
  • Environmental: It does not contain volatile organic compounds (VOCs), meets environmental protection requirements.

2. The importance of thermal insulation of petrochemical pipelines

2.1 Necessity of pipeline insulation

The medium conveyed by petrochemical pipelines usually has high temperature and high pressure characteristics. Pipeline insulation can effectively reduce heat loss, reduce energy consumption, and improve production efficiency. In addition, insulation can prevent condensation on the surface of the pipe, reduce the risk of corrosion, and extend the service life of the pipe.

2.2 Limitations of traditional insulation materials

Although traditional insulation materials such as glass wool, rock wool, etc. have certain insulation effects, they have the following problems:

  • High thermal conductivity: Limited thermal insulation effect.
  • Complex construction: requires multiple layers of wrapping, and the construction period is long.
  • Poor environmental protection: Some materials contain harmful substances and are not environmentally friendly.

2.3 Advantages of new insulation materials

New insulation materials such as polyurethane foam have the advantages of low thermal conductivity, simple construction, and environmental protection. The application of low viscosity odorless amine catalyst Z-130 further improves the performance of polyurethane foam and makes it more competitive in petrochemical pipeline insulation.

III. Application principle of low viscosity odorless amine catalyst Z-130 in pipeline insulation

3.1 The formation process of polyurethane foam

The formation of polyurethane foam mainly goes through the following steps:

  1. Mix: Mix the raw materials such as polyols, isocyanates, catalysts, foaming agents, etc. in proportion.
  2. Foaming: The catalyst promotes reaction, generates carbon dioxide gas, and forms a foam structure.
  3. Currect: The foam structure gradually cures to form a stable insulation layer.

3.2 Catalytic action of Z-130

Z-130, as a catalyst, can significantly accelerate the reaction between polyol and isocyanate, shorten the foaming time, and improve the uniformity and stability of the foam. Its low viscosity characteristics make the mixing more uniform, while its odorless properties improve the construction environment.

3.3 Energy-saving effect analysis

The application of Z-130 further reduces the thermal conductivity of polyurethane foam and significantly improves the thermal insulation effect. At the same time, its efficient catalytic effect reduces energy consumption in the production process and reduces production costs.

IV. Low viscosity odorless amine catalyst Z-130 in petrochemicalSpecific applications in thermal insulation of industrial pipes

4.1 Construction technology

4.1.1 Material preparation

  • Polyol: Choose the right polyol to ensure compatibility with Z-130.
  • Isocyanate: Select the appropriate isocyanate according to the process requirements.
  • Z-130 Catalyst: Add in proportion to ensure catalytic effect.

4.1.2 Mixing and spraying

  • Mix: Mix the polyol, isocyanate, Z-130 and other raw materials in proportion and stir evenly.
  • Spray: Use special equipment to spray the mixture evenly on the surface of the pipe.

4.1.3 Foaming and Curing

  • Foaming: After spraying, Z-130 quickly catalyzes the reaction to form a foam structure.
  • Currect: The foam structure gradually cures to form a stable insulation layer.

4.2 Application Cases

4.2.1 Case 1: Pipeline insulation transformation of a petrochemical company

  • Background: The original pipeline insulation material of a petrochemical company is glass wool, which has poor insulation effect and high energy consumption.
  • Renovation Plan: Use polyurethane foam insulation material and add Z-130 catalyst.
  • Effect: After the transformation, the pipe surface temperature decreases, heat loss decreases, and energy consumption decreases by 15%.

4.2.2 Case 2: A new pipeline built in oil refinery

  • Background: A new pipeline construction in a certain refinery requires efficient insulation materials, which require environmental protection and simplified construction.
  • Solution: Use polyurethane foam insulation material and add Z-130 catalyst.
  • Effect: The construction cycle is shortened by 30%, the insulation effect is significant, and it meets environmental protection requirements.

4.3 Economic Benefit Analysis

Project Traditional insulation materials Z-130 catalyzed polyurethane foam
Material Cost Lower Higher
Construction Cost Higher Lower
Energy consumption Higher Lower
Service life Short Length
Comprehensive Cost Higher Lower

It can be seen from the table that although the material cost of Z-130 catalytic polyurethane foam is relatively high, its construction cost is low, energy consumption is low, and its service life is long, and its overall cost is lower than that of traditional insulation materials.

V. Future development of low viscosity odorless amine catalyst Z-130

5.1 Technical Improvement

With the advancement of technology, the performance of Z-130 will be further improved, such as higher catalytic efficiency, lower viscosity, and better environmental protection.

5.2 Application Expansion

Z-130 is not only suitable for petrochemical pipeline insulation, but also for building insulation, cold chain logistics and other fields, with broad market prospects.

5.3 Policy Support

As the country attaches importance to energy conservation and environmental protection, environmentally friendly catalysts such as Z-130 will receive more policy support to promote their widespread application.

Conclusion

The low viscosity odorless amine catalyst Z-130 shows significant energy-saving effects in petrochemical pipeline insulation. Its low viscosity, odorlessness, high efficiency catalysis and other characteristics have greatly improved the performance of polyurethane foam insulation materials, reduced energy consumption and improved production efficiency. With the advancement of technology and policy support, the application prospects of Z-130 will be broader, making greater contributions to energy conservation and environmental protection in the petrochemical industry.

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