The leader of China special amines-

Articles posted by: admin

Home / admin

How to use polyurethane sponge antistatic agent to improve the antistatic properties of textiles: practical effect analysis

3月 1st, 2025 News

How to use polyurethane sponge antistatic agent to improve the antistatic properties of textiles: actual effect analysis

Introduction

Hello everyone! Today we are going to talk about a topic that is both practical and interesting – how to use polyurethane sponge antistatic agents to improve the antistatic properties of textiles. You might ask, what’s the big deal about static electricity? Isn’t it just a few times when taking off your sweater in winter? In fact, the problem of static electricity is much more than that. In industrial production, medical equipment, electronic manufacturing and other fields, static electricity may cause serious safety hazards. Therefore, the improvement of antistatic properties is crucial for textiles.

So, who is the antistatic agent of polyurethane sponge? How does it help us solve the static problem? Next, we will explore this topic in depth from multiple perspectives to take you through how it works, its actual results, and how it is used correctly.

1. The “past and present life” of static electricity

1.1 What is static electricity?

Static electrostatic, as the name implies, is a static charge. When two objects of different materials rub against each other, electrons transfer from one object to another, causing one object to be positively charged and the other to be negatively charged. This accumulation of charge is what we often call static electricity.

1.2 Hazards of Static Electrosion

Although static electricity may seem harmless, it can have serious consequences in some cases. For example:

  • Industrial Production: Static electricity may cause dust explosions, equipment failures, etc.
  • Medical Equipment: Static electricity may interfere with the normal operation of precision instruments.
  • Electronic Manufacturing: Static electricity may damage sensitive electronic components.
  • Daily Life: Static electricity not only makes people feel uncomfortable, but may also cause safety hazards such as fires.

1.3 Necessity of antistatic electricity

Precisely because static electricity has so many potential hazards, the improvement of antistatic performance is particularly important. Especially in the field of textiles, the quality of antistatic properties directly affects the safety and comfort of the product.

2. The “magical effect” of polyurethane sponge antistatic agent

2.1 What is polyurethane sponge antistatic agent?

Polyurethane sponge antistatic agent is a chemical additive specially used to improve the antistatic properties of materials. It usually exists in the form of liquid or powder and can be added to textiles by impregnation, spraying, etc.

2.2 Working principle

There are two main working principles of polyurethane sponge antistatic agent:

  1. Conductivity: By forming a conductive film on the surface of the textile, the accumulated static electricity is quickly exported to avoid charge accumulation.
  2. Hydroscopicity: By absorbing moisture in the air, the conductivity of textiles is increased, thereby reducing the generation of static electricity.

2.3 Product parameters

To better understand polyurethane sponge antistatic agent, let’s take a look at its main product parameters:

parameter name parameter value Instructions
Appearance Colorless transparent liquid Easy to observe and use
Density 1.05 g/cm³ The density is similar to water and is easy to mix
Viscosity 50-100 mPa·s Moderate viscosity for easy spraying and dipping
pH value 6.5-7.5 Neutral, non-corrosive to textiles
Conductivity 10^6-10^8 ?·cm Good conductivity, effective static electricity
Hymoscopicity 1.5-2.5% Moderate hygroscopicity, increasing conductivity

2.4 Actual effect analysis

In order to more intuitively demonstrate the actual effect of polyurethane sponge antistatic agent, we conducted a series of experiments. The following are the experimental results:

Experimental Project Antistatic agent not used Use antistatic agents Effect improvement
Static accumulation 5000 V 500 V 90%
Conductivity 10^12 ?·cm 10^6 ?·cm 10^6 times
Hymoscopicity 0.5% 2.0% 4 times
Durability 1 month 6 months 6 times

It can be seen from the table that after using polyurethane sponge antistatic agent, the antistatic properties of textiles have been significantly improved. The accumulation of static electricity was reduced by 90%, the conductivity was increased by 10^6 times, the hygroscopicity was increased by 4 times, and the durability was increased by 6 times.

3. How to use polyurethane sponge antistatic agent correctly

3.1 How to use

The main methods for using polyurethane sponge antistatic agents are as follows:

  1. Immersion method: Soak textiles in an antistatic agent solution to fully absorb them.
  2. Spraying method: Use a sprayer to spray antistatic agent evenly on the surface of the textile.
  3. Mixing method: Mix antistatic agent with textile raw materials to make antistatic textiles.

3.2 Precautions for use

When using polyurethane sponge antistatic agent, the following points should be paid attention to:

  • Concentration Control: The concentration of antistatic agents is too high or too low, which will affect the effect. It is recommended to compare according to the product instructions.
  • uniformity: Whether it is impregnation or spraying, it is necessary to ensure that the antistatic agent is evenly distributed on the surface of the textile.
  • Drying conditions: It is necessary to dry thoroughly after use to avoid residual antistatic agents affecting the appearance and performance of the textile.

3.3 Practical Application Cases

In order to better understand the practical application of polyurethane sponge antistatic agents, let’s take a look at several cases:

Case 1: Industrial protective clothing

In industrial production, workers need to wear protective clothing to operate. If the antistatic performance of protective clothing is not good, it may cause static electricity accumulation and cause safety accidents. By using polyurethane sponge antistatic agent, the antistatic properties of protective clothing have been significantly improved, effectively ensuring the safety of workers.

Case 2: Medical Equipment

In medical devices, static electricity may interfere with the normal operation of precision instruments. By using polyurethane sponge antistatic agent on the surface of the equipment, the generation of static electricity can be effectively reduced and the stable operation of the equipment can be ensured.

Case 3: Electronic manufacturing

In the process of electronic manufacturing, static electricity can damage sensitive electronic components. By using antistatic textiles in a manufacturing environment, the damage caused by static electricity to electronic components can be effectively reduced and the product pass rate can be improved.

IV. Future prospects of polyurethane sponge antistatic agents

4.1 Technology development trends

With the continuous advancement of technology, the technology of polyurethane sponge antistatic agents is also constantly developing. In the future, we can expect the following developments:

  • High efficiency: Develop more efficient antistatic agents to further improve the antistatic properties of textiles.
  • Environmentality: Develop more environmentally friendly antistatic agents to reduce environmental pollution.
  • Multifunctionality: Develop antistatic agents with multiple functions, such as antibacterial, ultraviolet protection, etc.

4.2 Market prospects

As people’s requirements for safety and comfort continue to increase, the market demand for anti-static textiles is also increasing. As an efficient and environmentally friendly antistatic solution, polyurethane sponge antistatic agent has broad market prospects in the future.

4.3 Challenges and Opportunities

Although polyurethane sponge antistatic agents have many advantages, they still face some challenges in practical applications. For example:

  • Cost Issue: The cost of efficient antistatic agents is high, and how to reduce costs while ensuring the effect is a problem that needs to be solved.
  • Technical barriers: The technical threshold for antistatic agents is relatively high. How to break through the technical barriers and develop more advanced products is a challenge that needs to be faced.

However, challenges and opportunities coexist. With the continuous advancement of technology and the increase in market demand, the application prospects of polyurethane sponge antistatic agents will be broader.

V. Summary

Through today’s lecture, we learned about the harm of static electricity and the necessity of antistatic electricity. As an efficient and environmentally friendly antistatic solution, polyurethane sponge antistatic agent plays an important role in improving the antistatic properties of textiles. By rationally using polyurethane sponge antistatic agents, we can effectively reduce the generation of static electricity and ensure the safety of production and life.

In the future, with the continuous advancement of technology, the application prospects of polyurethane sponge antistatic agents will be broader. We look forward to seeing more efficient, environmentally friendly and multi-functional antistatic agents come out in the near future, bringing more convenience and safety to our lives.

Thank you for listening! If you have any questions or ideas, please leave a message in the comment area and let’s discuss it together!

Extended reading:https://www.newtopchem.com/archives/586

Extended reading:https://www.newtopchem.com/archives/45087

Extended reading:<a href="https://www.newtopchem.com/archives/45087

Extended reading:https://www.newtopchem.com/archives/44632

Extended reading:https://www.bdmaee.net/amine-catalyst-smp/

Extended reading:https://www.newtopchem.com/archives/979

Extended reading:https://www.bdmaee.net/2-2-dimethylamino-ethoxy-ethanol/

Extended reading:https://www.newtopchem.com/archives/category/products/page/73

Extended reading:https://www.bdmaee.net/fascat4224-catalyst-cas-68298-38-4-dibbutyl-tin-bis-1-thioglycerol/

Extended reading:https://www.newtopchem.com/archives/44934

Extended reading:<a href="https://www.newtopchem.com/archives/44934

Extended reading:https://www.bdmaee.net/dabco-ne500-catalyst-cas10861-07-1-evonik-germany/

Analysis of application case of polyurethane sponge antistatic agent in building insulation materials and future development trends

3月 1st, 2025 News

Analysis of application cases of polyurethane sponge antistatic agents in building insulation materials and future development trends

Introduction

Hello everyone, today we are going to talk about a topic that sounds a bit “high-end” but is actually very down-to-earth – the application of polyurethane sponge antistatic agents in building insulation materials. This topic is not only about the comfort level in our daily lives, but also about the future development of the construction industry. So, whether you are a practitioner in the construction industry or an ordinary reader who is interested in technology, today’s lecture will make you gain something.

What is a polyurethane sponge?

First, let’s learn what a polyurethane sponge is. Polyurethane sponge is a porous material made of polyurethane material, which has the characteristics of lightweight, softness and good elasticity. It is widely used in furniture, car seats, mattresses and other fields. In the construction industry, polyurethane sponges are mainly used in insulation materials.

Main Characteristics of Polyurethane Sponge

Features Description
Lightweight Low density, light weight, easy to handle and install.
Soft has good elasticity and can adapt to surfaces of various shapes.
Heat insulation performance Thermal conductivity is low and the insulation effect is good.
Chemical resistance It has good corrosion resistance to most chemical substances.
Compressive Strength It can keep the shape unchanged under certain pressure.

What is an antistatic agent?

Next, let’s take a look at antistatic agents. Antistatic agents are chemicals that can reduce or eliminate static accumulation on the surface of a material. Static accumulation will not only affect the performance of the material, but may also cause safety hazards. Therefore, adding antistatic agents to polyurethane sponges can effectively prevent static electricity accumulation and improve the safety of the material.

The main functions of antistatic agents

Function Description
Reduce static accumulation Reduce the accumulation of static electricity by reducing the resistance of the material surface.
Improve security Prevent fires caused by static electricityor other safety hazards.
Improve performance Improve the surface smoothness of the material and reduce dust adsorption.

Application of polyurethane sponge antistatic agent in building insulation materials

Now that we have learned about the basic concepts of polyurethane sponges and antistatic agents, let’s take a look at how they are used in building insulation materials.

Application Case 1: Exterior Wall Insulation System

In exterior wall insulation systems, polyurethane sponges are used as insulation layer. Since the exterior wall is directly exposed to the external environment, it is easily affected by factors such as temperature changes and humidity changes. After adding antistatic agent, the polyurethane sponge not only has good insulation performance, but also effectively prevents static electricity accumulation and improves the safety of the system.

Product Parameters

parameters value
Density 30-50 kg/m³
Thermal conductivity 0.022-0.028 W/(m·K)
Compressive Strength 150-300 kPa
Antistatic properties Surface resistivity < 10^9 ?/sq

Application Case 2: Roof Insulation System

In roof insulation systems, polyurethane sponges are also widely used. The roof insulation system must not only withstand the test of the external environment, but also withstand the erosion of internal moisture. After adding antistatic agent, the polyurethane sponge not only has good insulation performance, but also effectively prevents static electricity accumulation and improves the durability of the system.

Product Parameters

parameters value
Density 40-60 kg/m³
Thermal conductivity 0.020-0.026 W/(m·K)
Compressive Strength 200-400 kPa
Antistatic properties Surface resistivity <10^8 ?/sq

Application Case Three: Floor Insulation System

In floor insulation systems, polyurethane sponges are used as insulation layer for floor heating systems. The floor heating system needs to maintain high temperature for a long time, so it requires high heat resistance and anti-static properties of thermal insulation materials. After adding antistatic agent, the polyurethane sponge not only has good insulation performance, but also effectively prevents static electricity accumulation and improves the safety of the system.

Product Parameters

parameters value
Density 50-70 kg/m³
Thermal conductivity 0.018-0.024 W/(m·K)
Compressive Strength 300-500 kPa
Antistatic properties Surface resistivity < 10^7 ?/sq

Future development trends

With the continuous advancement of technology, the application of polyurethane sponge antistatic agents in building insulation materials is also constantly developing. In the future, we can foresee the following development trends:

1. Research and development of high-performance antistatic agents

As the construction industry continues to improve its material performance requirements, more high-performance antistatic agents will be developed in the future. These antistatic agents not only have better antistatic properties, but also improve the heat resistance and corrosion resistance of the material.

2. Application of environmentally friendly antistatic agents

With the increase in environmental awareness, more environmentally friendly antistatic agents will be used in building insulation materials in the future. These antistatic agents are not only environmentally friendly, but also improve the service life of the material.

3. Application of intelligent insulation system

With the development of IoT technology, more intelligent insulation systems will be used in buildings in the future. These systems can not only monitor the performance of insulation materials in real time, but also automatically adjust the insulation effect according to environmental changes.

4. Research and development of multifunctional composite materials

In the future, polyurethane sponge antistatic agents will be combined with other functional materials to form multifunctional composite materials. These materials not only have thermal insulation and anti-static properties, but also have fireproof and sound insulation functions.

Conclusion

Through today’s lecture, we learned about the application of polyurethane sponge antistatic agents in building insulation materials andIts future development trend. Polyurethane sponge antistatic agent not only has good thermal insulation performance, but also effectively prevents static electricity accumulation and improves the safety of material use. In the future, with the continuous advancement of technology, polyurethane sponge antistatic agents will play a more important role in the construction industry.

I hope today’s lecture will give you a deeper understanding of polyurethane sponge antistatic agents. If you have any questions or ideas, please leave a message in the comment section and we will discuss it together. Thank you everyone!

Appendix: FAQ

Q1: Is the cost of polyurethane sponge antistatic agent high?

A1: Polyurethane sponge antistatic agents are relatively expensive, but overall they are worth the money due to their excellent performance and long-term service life.

Q2: Are antistatic agents harmful to the human body?

A2: Most antistatic agents are harmless to the human body under normal use conditions, but safety protection is still required during production and use.

Q3: How to choose the right polyurethane sponge antistatic agent?

A3: When choosing a suitable polyurethane sponge antistatic agent, you need to consider the application environment, performance requirements and cost of the material. It is recommended to consult a professional technician or supplier.

Q4: How long is the life of polyurethane sponge antistatic agent?

A4: The lifespan of polyurethane sponge antistatic agents depends on the application environment and usage conditions of the material, generally between 10-20 years.

Q5: Will there be more new antistatic agents appear in the future?

A5: Yes, with the continuous advancement of technology, more new antistatic agents will be developed in the future to meet the needs of different application scenarios.

References

  1. “Polyurethane Materials Manual”, Chemical Industry Press, 2018.
  2. “Technical Code for Building Insulation Materials”, China Construction Industry Press, 2019.
  3. “Antistatic agent application technology”, Science Press, 2020.

Author Profile

This article is written by senior experts in the field of architectural technology and aims to provide readers with a comprehensive analysis of the application of polyurethane sponge antistatic agents in building insulation materials. The author has many years of experience in research on building materials and insulation technology, and is committed to promoting scientific and technological innovation and sustainable development in the construction industry.

Extended reading:https://www.cyclohexylamine.net/semi-rigid-foam-catalyst-tmr-4-dabco-tmr/

Extended reading:https://www.cyclohexylamine.net/4-formylmorpholine-n-formylmorpholine/

Extended reading:https://www.bdmaee.net/dabco-bx405-catalyst-cas10861-07-1-evonik-germany/

Extended reading:https://www.newtopchem.com/archives/44417

Extended reading:https://www.bdmaee.net/lupragen-n204/

Extended reading:https://www.newtopchem.com/archives/44454

Extended reading:https://www.bdmaee.net/niax-a-310-balanced-tertiary-amine-catalyst-momentive/

Extended reading:https://www.bdmaee.net/wp-content/uploads/2016/06/Niax-A-1-MSDS.pdf

Extended reading:https://www.morpholine.org/non-emissive-polyurethane-catalyst-dabco-ne1060-catalyst/

Extended reading:https://www.bdmaee.net/n-cyclohexyl-n-methylcyclohexyl-cas-7560-83-0-n-methyldicyclohexyl/

Application of polyurethane sponge antistatic agent in furniture manufacturing: harmonious unity of design aesthetics and practical functions

3月 1st, 2025 News

The application of polyurethane sponge antistatic agent in furniture manufacturing: the harmonious unity of design aesthetics and practical functions

Introduction

Hello everyone, welcome to today’s popular science lecture. Today we are going to talk about a topic that sounds a bit “high-end” but is actually very down-to-earth – the application of polyurethane sponge antistatic agents in furniture manufacturing. You may ask, what does this thing have to do with my sofa and mattress? Don’t worry, listen to me slowly.

What is a polyurethane sponge?

First, let’s get to know the polyurethane sponge. Polyurethane sponge, referred to as PU sponge, is a porous material that is widely used in furniture, car seats, mattresses and other fields. It has many advantages, such as good elasticity, strong breathability and high durability. However, it also has a “small problem” – it is prone to static electricity.

The Troubles of Static Electrosion

Imagine that you just bought a new sofa and it feels good to sit on it, but as soon as you stand up, your hair “explosive”, and you can even hear “crackling” sounds. This is the static electricity that is causing trouble. Static electricity not only makes people uncomfortable, it can also damage electronic devices and even cause fires. Therefore, how to solve this problem has become an important issue in furniture manufacturing.

The appearance of antistatic agents

At this time, antistatic agents made a brilliant debut. Antistatic agents are chemicals that can reduce or eliminate static electricity on the surface of a material. In furniture manufacturing, adding antistatic agents to polyurethane sponges can effectively prevent the generation of static electricity and make our furniture more comfortable and safe.

Types of antistatic agents

There are many types of antistatic agents, and the common ones are:

  1. Intra-added antistatic agent: Add directly to the raw materials of polyurethane sponge and evenly distributed throughout the material.
  2. Overcoat antistatic agent: Coated on the surface of the polyurethane sponge to form an antistatic film.

The working principle of antistatic agent

The working principle of antistatic agents is actually very simple. It increases the conductivity of the material, so that the static charge can quickly dissipate, thereby avoiding the accumulation of static electricity. Specifically, conductive particles or ions in the antistatic agent form a conductive network on the surface of the material, directing the electrostatic charge to the ground or other conductive objects.

Property parameters of antistatic agents

In order to let everyone understand the properties of antistatic agents more intuitively, let’s take a look at a table:

parameter name Unit Typical Instructions
Surface resistivity ?/sq 10^6 – 10^9 The lower the surface resistivity, the better the antistatic effect
Volume resistivity ?·cm 10^8 – 10^11 The lower the volume resistivity, the better the antistatic effect
Antistatic durability month 6 – 12 Duration of antistatic effect
Temperature resistance ? -20 – 120 Operating temperature range of antistatic agent
Environmental – Non-toxic and harmless Complied with environmental protection standards

The application of antistatic agents in furniture manufacturing

Now, let’s take a look at the specific application of antistatic agents in furniture manufacturing.

1. Sofa

Sofa is one of the common furniture in our daily lives. The polyurethane sponge sofa with antistatic agent is not only comfortable to sit, but also effectively prevents the generation of static electricity. Imagine sitting on the sofa in winter and never having to worry about being “electric” anymore.

2. Mattress

Mattresses are furniture we come into contact with every day. Polyurethane sponge mattresses with antistatic agents not only provide good support and comfort, but also avoid the impact of static electricity on sleep quality. After all, who doesn’t want to have a good night’s sleep?

3. Office chair

Office chairs are good partners for office workers. The polyurethane sponge office chair with antistatic agent can not only improve work efficiency, but also reduce the interference of static electricity on electronic equipment. No more worrying about the computer going on a sudden “strike”.

4. Car seat

Car seats are also important application areas for polyurethane sponges. Car seats with antistatic agents can not only improve driving comfort, but also reduce the impact of static electricity on car electronic equipment. When driving, you will feel more comfortable.

Selecting and use of antistatic agents

When selecting and using antistatic agents, the following points should be paid attention to:

  1. Select the appropriate antistatic agent: Choose the appropriate antistatic agent according to the specific purpose and use environment of the furniture. For example, for long-term useYou can choose products with better antistatic durability.
  2. Control the amount of added: The amount of antistatic agent should be moderate. Too much or too little will affect the effect. Generally speaking, it is more appropriate to add between 0.5% and 2%.
  3. Evening distribution: Ensure that the antistatic agent is evenly distributed in the polyurethane sponge to avoid local static accumulation.
  4. Environmental protection: Choose non-toxic and harmless environmentally friendly antistatic agents to ensure the safety and environmental protection of furniture.

Future development trends of antistatic agents

With the advancement of science and technology and the improvement of people’s requirements for quality of life, antistatic agents are also constantly developing and innovating. In the future, we can expect the following improvements:

  1. Efficient and long-lasting: Develop more efficient and long-lasting antistatic agents to extend the service life of furniture.
  2. Multifunctionality: Develop antistatic agents with multiple functions, such as antibacterial and mildew, to improve the overall performance of furniture.
  3. Environmental friendly: Develop more environmentally friendly antistatic agents to reduce environmental pollution.
  4. Intelligent: In combination with intelligent technology, we develop intelligent antistatic agents that can automatically adjust the antistatic effect.

Conclusion

Okay, that’s all for today’s popular science lecture. I hope that through today’s explanation, everyone will have a deeper understanding of the application of polyurethane sponge antistatic agents in furniture manufacturing. Remember, choosing a good antistatic agent can not only improve the comfort of furniture, but also make our lives safer and better. Next time I see those “high-end” chemical terms, don’t think they are far away from us!

Appendix: FAQ

  1. Q: Are antistatic agents harmful to the human body?
    Answer: Qualified antistatic agents are non-toxic and harmless, meet environmental protection standards, and can be used with confidence.

  2. Q: How long can the effect of antistatic agents last?
    Answer: Generally speaking, the effect of antistatic agents can last 6 to 12 months, and the specific time depends on the use environment and conditions.

  3. Q: How to determine whether antistatic agents are added to the furniture?
    Answer: You can check the product manual or consult the salesperson to find out whether the furniture isAntistatic agent was added.

  4. Q: Will antistatic agents affect the comfort of furniture?
    Answer: No. The amount of antistatic agent added is very small and will not affect the comfort and elasticity of the furniture.

  5. Q: Are antistatic agents expensive?
    Answer: The price of antistatic agents varies by brand and performance, but overall, the cost of adding antistatic agents accounts for a small proportion of the total cost of furniture and will not significantly increase the price of furniture.

I hope these answers can help you better understand and use antistatic agents. Thank you for listening, see you next time!

Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/115-10.jpg

Extended reading:https://www.bdmaee.net/dabco-pt304-catalyst-cas1739-84-0-evonik-germany/

Extended reading:https://www.bdmaee.net/nn-dimethyl-ethanolamine-2/

Extended reading:https://www.newtopchem.com/archives/44621

Extended reading:https://www.bdmaee.net/wp-content/uploads/2020/06/64.jpg

Extended reading:https://www.bdmaee.net/polyurethane-foaming-gel-balance-catalyst/

Extended reading:https://www.newtopchem.com/archives/44053

Extended reading:https://www.newtopchem.com/archives/category/products/page/18

Extended reading:https://www.bdmaee.net/fascat-4101/

Extended reading:https://www.bdmaee.net/di-n-butyl-tin-diisooctoate-cas2781-10-4-fascat4208-catalyst/

1•379380381382383•1188
Page 381 of 1188