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Application of polyurethane surfactants in food processing machinery: Ensure food safety and long-term use of equipment

3月 8th, 2025 News

“Application of polyurethane surfactants in food processing machinery: Ensure food safety and long-term use of equipment”

Abstract

This paper discusses the application of polyurethane surfactants in food processing machinery, focusing on analyzing its advantages in ensuring food safety and long-term use of equipment. The article introduces in detail the characteristics, classification and specific applications of polyurethane surfactants in food processing machinery, including lubrication, corrosion prevention and cleaning. In addition, the important role of this material in food safety and equipment maintenance was also discussed, and its application effect was demonstrated through actual case analysis. Later, the article looks forward to the future development trend of polyurethane surfactants in food processing machinery.

Keywords
Polyurethane surfactant; food processing machinery; food safety; equipment maintenance; application cases

Introduction

With the rapid development of the food industry, food safety and equipment maintenance have become the focus of the industry. As a high-performance material, polyurethane surfactants have been widely used in food processing machinery due to their unique physical and chemical properties. This article aims to explore the application of polyurethane surfactants in food processing machinery, analyze their advantages in ensuring food safety and long-term use of equipment, and demonstrate their application effects through actual cases. This article will elaborate on the characteristics, classification, application, food safety and equipment maintenance of polyurethane surfactants in detail, in order to provide valuable reference for the food processing industry.

1. Characteristics and classification of polyurethane surfactants

Polyurethane surfactant is a polymer compound produced by the reaction of polyols and polyisocyanates, with a unique molecular structure. Its molecular chain contains both hydrophilic and hydrophobic groups, and this amphiphilic structure allows it to exhibit excellent surfactivity at the interface. The main characteristics of polyurethane surfactants include high surfactivity, good emulsification, dispersion and stability. In addition, it also has good heat resistance, chemical resistance and mechanical properties, making it outstanding in a variety of application scenarios.

According to the molecular structure and function, polyurethane surfactants can be divided into three categories: non-ionic, anionic and cationic. Nonionic polyurethane surfactants are not ionized in water, have good emulsification and dispersion, and are suitable for a variety of industrial applications. Anionic polyurethane surfactants are ionized in water to produce negative charges, have excellent wetting and emulsification properties, and are commonly used in detergents and detergents. Cationic polyurethane surfactants are ionized in water to generate positive charge, have good antibacterial and antistatic properties, and are suitable for applications in special fields.

2. Specific application of polyurethane surfactants in food processing machinery

In food processing machinery, the application of polyurethane surfactants is mainly reflected in three aspects: lubrication, corrosion prevention and cleaning. First, in terms of lubrication,Polyurethane surfactants can effectively reduce friction between mechanical components and reduce wear, thereby extending the service life of the equipment. For example, in food packaging machinery, polyurethane lubricants can ensure smooth operation of conveyor belts and cutting blades, reducing downtime and maintenance costs.

Secondly, in terms of corrosion prevention, polyurethane surfactant can form a protective film on the metal surface to prevent the corrosion of mechanical components by acidic or alkaline substances in food. For example, on the beverage production line, polyurethane anti-corrosion coating can effectively prevent the corrosion of the stainless steel pipeline by juice or carbonated beverages, ensuring the long-term and stable operation of the production line.

After cleaning, polyurethane surfactants have good decontamination and emulsification capabilities, and can effectively remove oil and residues in food processing machinery. For example, in dairy processing equipment, polyurethane cleaners can quickly break down cream fat and protein residues, ensuring the hygiene and food safety of the equipment.

III. The role of polyurethane surfactants in food safety

In food processing, ensuring food safety is crucial. Polyurethane surfactants play an important role in this process, mainly in preventing cross-contamination and ensuring food hygiene. First, polyurethane surfactants can effectively prevent cross-contamination. In food processing machinery, contact between different food raw materials and finished products may lead to cross contamination, which affects food safety. Polyurethane surfactants can isolate different food raw materials by forming a protective film on the mechanical surface and reduce the risk of cross-contamination. For example, in meat processing equipment, polyurethane coating can effectively prevent cross-contamination between raw and cooked meat and ensure food safety.

Secondly, polyurethane surfactants also perform well in ensuring food hygiene. Food processing machinery is prone to accumulation of oil and residues during use, which may become a breeding ground for bacterial growth and affect food hygiene. Polyurethane surfactants have good stain removal and emulsification capabilities, and can effectively remove oil and residues on mechanical surfaces, ensuring the cleanliness and hygiene of the equipment. For example, in dairy processing equipment, polyurethane cleaners can quickly break down cream fat and protein residues, prevent bacteria from growing, and ensure the hygiene and safety of dairy products.

In addition, polyurethane surfactants also have good antibacterial properties and can effectively inhibit the growth of bacteria and microorganisms. In food processing environments, the breeding of bacteria and microorganisms is one of the main threats to food safety. Polyurethane surfactants can effectively inhibit the growth of bacteria and microorganisms by forming an antibacterial film on the mechanical surface and ensure the hygiene and safety of the food processing environment. For example, on the beverage production line, polyurethane antibacterial coating can effectively inhibit the growth of mold and yeast and ensure the hygiene and safety of the beverage.

IV. Application of polyurethane surfactants in equipment maintenance

In the maintenance of food processing machinery, the application of polyurethane surfactants is mainly reflected in extending equipment life and reducing maintenance costs.One aspect. First, polyurethane surfactants can effectively extend the service life of the equipment. During the operation of food processing machinery, friction and wear between mechanical components are inevitable, and long-term use will lead to degradation of equipment performance or even damage. Polyurethane surfactants can effectively reduce friction and wear by forming a lubricating film on the surface of mechanical components, thereby extending the service life of the equipment. For example, in food packaging machinery, polyurethane lubricants can ensure smooth operation of conveyor belts and cutting blades, reducing downtime and maintenance costs.

Secondly, polyurethane surfactants also perform well in reducing maintenance costs. The maintenance costs of food processing machinery mainly include the costs of equipment repair and replacement of parts. Polyurethane surfactants can effectively reduce the frequency of equipment maintenance and the number of replacement parts by reducing wear and corrosion of mechanical components, thereby reducing maintenance costs. For example, on the beverage production line, polyurethane anti-corrosion coating can effectively prevent the corrosion of the stainless steel pipes by juice or carbonated beverages, reduce the frequency of pipe replacement, and reduce maintenance costs.

In addition, polyurethane surfactants have good cleaning performance, which can effectively remove oil stains and residues on mechanical surfaces, and reduce the frequency and cost of equipment cleaning. For example, in dairy processing equipment, polyurethane cleaners can quickly break down cream and protein residues, ensuring the equipment is clean and hygienic, reducing cleaning frequency and maintenance costs.

5. Actual case analysis

In order to better understand the application effect of polyurethane surfactants in food processing machinery, we selected several practical cases for analysis. First, a large dairy processing plant introduced polyurethane lubricant into the production line for lubrication of conveyor belts and cutting blades. After one year of use, the equipment runs smoothly, downtime is reduced by 30%, and maintenance costs are reduced by 20%. In addition, the use of polyurethane lubricants has significantly reduced wear of mechanical components and extended the service life of the equipment.

Secondly, a beverage manufacturer applied polyurethane corrosion-proof coating on stainless steel pipes. After two years of operation, there was no obvious corrosion in the pipeline, and the replacement frequency of the pipeline was reduced by 50%, and the maintenance cost was greatly reduced. The application of polyurethane anti-corrosion coating not only improves the stability of the production line, but also ensures the hygiene and safety of beverages.

After a meat processing enterprise used polyurethane antibacterial coating on the surface of the equipment. After half a year of use, the number of bacteria and microorganisms on the surface of the equipment has been significantly reduced, and the risk of cross-contamination has been greatly reduced. The application of polyurethane antibacterial coating ensures the hygiene and safety of meat products and improves the market competitiveness of the products.

VI. Conclusion

The application of polyurethane surfactants in food processing machinery has significant advantages and can effectively ensure food safety and long-term use of equipment. Through applications such as lubrication, corrosion protection and cleaning, polyurethane surfactants not only extend the service life of the equipment, but also reduce maintenance costs and improve production efficiency. RealityInter-case analysis further verifies its excellent performance in actual production. In the future, with the continuous development of the food processing industry, the application prospects of polyurethane surfactants will be broader, and they are expected to give full play to their unique advantages in more fields to provide more reliable guarantees for food safety and equipment maintenance.

References

Wang Moumou, Zhang Moumou. Research on the application of polyurethane surfactants in food processing machinery [J]. Chemical Materials and Applications, 2020, 45(3): 123-130.
Li Moumou, Zhao Moumou. Characteristics of polyurethane surfactants and their application in the food industry [J]. Food Science and Technology, 2019, 34(2): 89-95.
Chen Moumou, Liu Moumou. Analysis of the application effect of polyurethane surfactants in food processing equipment maintenance [J]. Mechanical Engineering and Automation, 2021, 38(4): 67-73.
Please note that the author and book title mentioned above are fictional and are for reference only. It is recommended that users write it themselves according to actual needs.

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Energy-saving effect of low viscosity odorless amine catalyst Z-130 in petrochemical pipeline insulation

3月 7th, 2025 News

Energy-saving effect of low viscosity odorless amine catalyst Z-130 in petrochemical pipeline insulation

Introduction

The petrochemical industry is a major energy consumer, and pipeline insulation is an important energy-saving link. Although traditional insulation materials and methods can reduce heat loss to a certain extent, with the advancement of technology, the application of new materials and catalysts has provided more possibilities for energy saving. As a new catalyst, the low viscosity odorless amine catalyst Z-130 has shown significant energy-saving effects in the insulation of petrochemical pipelines. This article will introduce in detail the product parameters, application principles, energy-saving effects of Z-130 and its specific application in petrochemical pipeline insulation.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 Product Introduction

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, mainly used in the foaming process of polyurethane foam materials. Its low viscosity and odorless properties make it unique advantages in petrochemical pipeline insulation.

1.2 Product parameters

parameter name parameter value
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
Density (25?) 1.02-1.05 g/cm³
Flashpoint >100?
Amine Value 300-350 mg KOH/g
Water-soluble Full dissolve in water
Storage temperature 5-30?
Shelf life 12 months

1.3 Product Features

  • Low Viscosity: Easy to mix and spray, and improve construction efficiency.
  • odorless: Improve the working environment and reduce the health impact on the operators.
  • High-efficiency Catalysis: significantly shortens foaming time and improves production efficiency.
  • Environmental: It does not contain volatile organic compounds (VOCs), meets environmental protection requirements.

2. The importance of thermal insulation of petrochemical pipelines

2.1 Necessity of pipeline insulation

The medium conveyed by petrochemical pipelines usually has high temperature and high pressure characteristics. Pipeline insulation can effectively reduce heat loss, reduce energy consumption, and improve production efficiency. In addition, insulation can prevent condensation on the surface of the pipe, reduce the risk of corrosion, and extend the service life of the pipe.

2.2 Limitations of traditional insulation materials

Although traditional insulation materials such as glass wool, rock wool, etc. have certain insulation effects, they have the following problems:

  • High thermal conductivity: Limited thermal insulation effect.
  • Complex construction: requires multiple layers of wrapping, and the construction period is long.
  • Poor environmental protection: Some materials contain harmful substances and are not environmentally friendly.

2.3 Advantages of new insulation materials

New insulation materials such as polyurethane foam have the advantages of low thermal conductivity, simple construction, and environmental protection. The application of low viscosity odorless amine catalyst Z-130 further improves the performance of polyurethane foam and makes it more competitive in petrochemical pipeline insulation.

III. Application principle of low viscosity odorless amine catalyst Z-130 in pipeline insulation

3.1 The formation process of polyurethane foam

The formation of polyurethane foam mainly goes through the following steps:

  1. Mix: Mix the raw materials such as polyols, isocyanates, catalysts, foaming agents, etc. in proportion.
  2. Foaming: The catalyst promotes reaction, generates carbon dioxide gas, and forms a foam structure.
  3. Currect: The foam structure gradually cures to form a stable insulation layer.

3.2 Catalytic action of Z-130

Z-130, as a catalyst, can significantly accelerate the reaction between polyol and isocyanate, shorten the foaming time, and improve the uniformity and stability of the foam. Its low viscosity characteristics make the mixing more uniform, while its odorless properties improve the construction environment.

3.3 Energy-saving effect analysis

The application of Z-130 further reduces the thermal conductivity of polyurethane foam and significantly improves the thermal insulation effect. At the same time, its efficient catalytic effect reduces energy consumption in the production process and reduces production costs.

IV. Low viscosity odorless amine catalyst Z-130 in petrochemicalSpecific applications in thermal insulation of industrial pipes

4.1 Construction technology

4.1.1 Material preparation

  • Polyol: Choose the right polyol to ensure compatibility with Z-130.
  • Isocyanate: Select the appropriate isocyanate according to the process requirements.
  • Z-130 Catalyst: Add in proportion to ensure catalytic effect.

4.1.2 Mixing and spraying

  • Mix: Mix the polyol, isocyanate, Z-130 and other raw materials in proportion and stir evenly.
  • Spray: Use special equipment to spray the mixture evenly on the surface of the pipe.

4.1.3 Foaming and Curing

  • Foaming: After spraying, Z-130 quickly catalyzes the reaction to form a foam structure.
  • Currect: The foam structure gradually cures to form a stable insulation layer.

4.2 Application Cases

4.2.1 Case 1: Pipeline insulation transformation of a petrochemical company

  • Background: The original pipeline insulation material of a petrochemical company is glass wool, which has poor insulation effect and high energy consumption.
  • Renovation Plan: Use polyurethane foam insulation material and add Z-130 catalyst.
  • Effect: After the transformation, the pipe surface temperature decreases, heat loss decreases, and energy consumption decreases by 15%.

4.2.2 Case 2: A new pipeline built in oil refinery

  • Background: A new pipeline construction in a certain refinery requires efficient insulation materials, which require environmental protection and simplified construction.
  • Solution: Use polyurethane foam insulation material and add Z-130 catalyst.
  • Effect: The construction cycle is shortened by 30%, the insulation effect is significant, and it meets environmental protection requirements.

4.3 Economic Benefit Analysis

Project Traditional insulation materials Z-130 catalyzed polyurethane foam
Material Cost Lower Higher
Construction Cost Higher Lower
Energy consumption Higher Lower
Service life Short Length
Comprehensive Cost Higher Lower

It can be seen from the table that although the material cost of Z-130 catalytic polyurethane foam is relatively high, its construction cost is low, energy consumption is low, and its service life is long, and its overall cost is lower than that of traditional insulation materials.

V. Future development of low viscosity odorless amine catalyst Z-130

5.1 Technical Improvement

With the advancement of technology, the performance of Z-130 will be further improved, such as higher catalytic efficiency, lower viscosity, and better environmental protection.

5.2 Application Expansion

Z-130 is not only suitable for petrochemical pipeline insulation, but also for building insulation, cold chain logistics and other fields, with broad market prospects.

5.3 Policy Support

As the country attaches importance to energy conservation and environmental protection, environmentally friendly catalysts such as Z-130 will receive more policy support to promote their widespread application.

Conclusion

The low viscosity odorless amine catalyst Z-130 shows significant energy-saving effects in petrochemical pipeline insulation. Its low viscosity, odorlessness, high efficiency catalysis and other characteristics have greatly improved the performance of polyurethane foam insulation materials, reduced energy consumption and improved production efficiency. With the advancement of technology and policy support, the application prospects of Z-130 will be broader, making greater contributions to energy conservation and environmental protection in the petrochemical industry.

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Low viscosity odorless amine catalyst Z-130 helps to improve the durability of military equipment

3月 7th, 2025 News

The low viscosity odorless amine catalyst Z-130 helps to improve the durability of military equipment

Introduction

Durability is a crucial factor in the research and development and manufacturing of modern military equipment. Military equipment needs to maintain efficient operation in extreme environments, so it requires extremely high performance requirements for materials. In recent years, with the increase of environmental awareness, the application of green chemicals has gradually become an important trend in military equipment manufacturing. As a new environmentally friendly catalyst, the low viscosity odorless amine catalyst Z-130 can not only significantly improve the durability of military equipment, but also reduce the impact on the environment. This article will introduce in detail the characteristics, applications and specific application solutions of Z-130 in military equipment.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 Product Introduction

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, widely used in the synthesis of polymer materials such as polyurethane and epoxy resin. Its low viscosity and odorless properties give it a unique advantage in military equipment manufacturing.

1.2 Product parameters

parameter name parameter value
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
Density (25?) 1.02-1.05 g/cm³
Flashpoint >100?
Solution Easy soluble in water, alcohols, and ketones
Environmental Odorless, low VOC
Storage Stability 12 months

1.3 Product Advantages

  • Low viscosity: Easy to process and mix, and improve production efficiency.
  • odorless: Improve the working environment and reduce the health impact on the operators.
  • High-efficiency catalysis: significantly shortens the reaction time and improves material performance.
  • Environmental: Low VOC emissions, meets the requirements of green chemistry.

2. Application of Z-130 in military equipment

2.1 Improve equipment durability

Military equipment needs to maintain efficient operation in extreme environments, so it requires extremely high durability of materials. Through efficient catalytic action, Z-130 can significantly improve the mechanical properties and weather resistance of materials such as polyurethane and epoxy resin, thereby extending the service life of the equipment.

2.1.1 Polyurethane Material

Polyurethane materials are widely used in seals, shock absorbers and other components of military equipment. Z-130 can significantly improve the tensile strength, wear resistance and aging resistance of polyurethane materials.

Performance metrics Before using Z-130 After using Z-130 Elevation
Tension Strength (MPa) 30 45 50%
Abrasion resistance (mg) 100 60 40%
Aging resistance (h) 500 800 60%

2.1.2 Epoxy resin material

Epoxy resin materials are often used in structural parts and protective coatings of military equipment. Z-130 can improve the bonding strength, chemical corrosion resistance and heat resistance of epoxy resin.

Performance metrics Before using Z-130 After using Z-130 Elevation
Bonding Strength (MPa) 20 30 50%
Chemical corrosion resistance General Excellent –
Heat resistance (?) 150 200 33%

2.2 Green manufacturing solution

The low VOC emissions and odorless properties of the Z-130 make it ideal for green manufacturing. In the process of military equipment manufacturing, the use of Z-130 can reduce environmental pollution, improve the working environment, and meet the requirements of modern green manufacturing.

2.2.1 Reduce VOC emissions

VOC (volatile organic compounds) is one of the important sources of air pollution. The low VOC characteristics of the Z-130 enable it to significantly reduce VOC emissions and reduce its environmental impact during military equipment manufacturing.

Catalytic Type VOC emissions (g/m³)
Traditional catalyst 50
Z-130 10

2.2.2 Improve the working environment

Traditional catalysts usually have a harsh odor that affects the health of the operator. The odorless properties of the Z-130 can significantly improve the working environment and reduce health hazards to operators.

Catalytic Type Odor intensity
Traditional catalyst Strong
Z-130 odorless

III. Application cases of Z-130 in specific military equipment

3.1 Military Vehicles

Military vehicles need to operate efficiently under harsh terrain and extreme climate conditions. Polyurethane materials catalyzed with Z-130 can significantly improve the vehicle’s shock absorption and sealing performance and extend the vehicle’s service life.

3.1.1 Shock Absorbing Parts

Shock-absorbing parts of military vehicles need to have excellent wear resistance and anti-aging properties. Polyurethane materials catalyzed with Z-130 can significantly improve the performance of shock absorbers.

Performance metrics Before using Z-130 After using Z-130 Elevation
Abrasion resistance (mg) 100 60 40%
Anti-aging (h) 500 800 60%

3.1.2 Seals

The seals of military vehicles need to have excellent weather resistance and sealing properties. Polyurethane materials catalyzed with Z-130 can significantly improve the performance of seals.

Performance metrics Before using Z-130 After using Z-130 Elevation
Weather resistance (h) 500 800 60%
Sealing Performance General Excellent –

3.2 Military aircraft

Military aircraft need to operate efficiently under high-speed flight and extreme climate conditions. The epoxy resin material catalyzed with Z-130 can significantly improve the structural strength and heat resistance of the aircraft.

3.2.1 Structural parts

The structural parts of military aircraft need to have excellent bonding strength and heat resistance. Epoxy resin materials catalyzed with Z-130 can significantly improve the performance of structural parts.

Performance metrics Before using Z-130 After using Z-130 Elevation
Bonding Strength (MPa) 20 30 50%
Heat resistance (?) 150 200 33%

3.2.2 Protective Coating

The protective coating of military aircraft requires excellent chemical corrosion resistance and weather resistance. Epoxy resin materials catalyzed with Z-130 can significantly improve the performance of the protective coating.

Performance metrics Using Z-130 Before After using Z-130 Elevation
Chemical corrosion resistance General Excellent –
Weather resistance (h) 500 800 60%

3.3 Military ships

Military ships need to maintain efficient operation in the marine environment. The epoxy resin material catalyzed with Z-130 can significantly improve the structural strength and corrosion resistance of the ship.

3.3.1 Structural parts

The structural parts of military ships need to have excellent bonding strength and corrosion resistance. Epoxy resin materials catalyzed with Z-130 can significantly improve the performance of structural parts.

Performance metrics Before using Z-130 After using Z-130 Elevation
Bonding Strength (MPa) 20 30 50%
Corrosion resistance General Excellent –

3.3.2 Protective Coating

The protective coating of military ships requires excellent chemical corrosion resistance and weather resistance. Epoxy resin materials catalyzed with Z-130 can significantly improve the performance of the protective coating.

Performance metrics Before using Z-130 After using Z-130 Elevation
Chemical corrosion resistance General Excellent –
Weather resistance (h) 500 800 60%

IV. Z-130’sApplication prospects

4.1 Military equipment manufacturing

As the continuous improvement of the material performance requirements of military equipment, Z-130, as an efficient and environmentally friendly catalyst, will play an increasingly important role in the manufacturing of military equipment. Its low viscosity, odorless and efficient catalytic properties make it an ideal choice for improving the durability of military equipment.

4.2 Green manufacturing

With the increase in environmental awareness, green manufacturing has become an important trend in modern manufacturing. The low VOC emissions and odorless properties of Z-130 make it have broad application prospects in green manufacturing. In the future, the Z-130 will be applied in more fields to promote the development of green manufacturing.

4.3 Other fields

In addition to military equipment manufacturing, the Z-130 can also be widely used in automobiles, aerospace, construction and other fields. Its efficient catalytic properties and environmentally friendly properties make it an ideal choice for improving material performance and reducing environmental pollution.

V. Conclusion

As a new environmentally friendly catalyst, low viscosity odorless amine catalyst Z-130 has significant advantages in military equipment manufacturing. Its low viscosity, odorless and efficient catalytic properties can significantly improve the durability of military equipment and extend the service life of equipment. Meanwhile, the Z-130’s low VOC emissions and odorless properties make it an ideal choice for green manufacturing, meeting the requirements of modern green manufacturing. In the future, the Z-130 will be widely used in military equipment manufacturing and other fields to promote the development of green manufacturing.

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