The application of delayed amine hard bubble catalyst in sports equipment: the practical effect of improving flexibility and strength
Introduction
With the rapid development of the sports equipment industry, consumers have increasingly demanded on the performance of equipment, especially in terms of flexibility and strength. To meet these needs, the field of materials science continues to explore new technologies and methods. As a new material additive, the delayed amine hard bubble catalyst has been widely used in sports equipment manufacturing in recent years. This article will discuss in detail the characteristics, mechanism of action of delayed amine hard bubble catalyst and its practical effects in improving the flexibility and strength of sports equipment.
1. Basic concepts of delayed amine hard bubble catalyst
1.1 What is a delayed amine hard bubble catalyst?
The delayed amine hard bubble catalyst is a chemical additive used in the production of polyurethane foam materials. Its main function is to regulate the rate of polyurethane reaction, thereby controlling the foam formation process. Compared with conventional catalysts, the delayed amine-hard bubble catalyst has a longer reaction delay time, which allows the foam material to better control its microstructure during the molding process, thereby improving the performance of the final product.
1.2 Characteristics of delayed amine hard bubble catalyst
- Delayed reaction time: Delayed amine hard bubble catalyst can prolong the time of polyurethane reaction, so that the foam material has more time to uniformly distribute and cure during the molding process.
- High activity: Although the reaction time is delayed, the delayed amine hard bubble catalyst has high activity after the reaction begins and can quickly complete the reaction.
- Environmentality: Retarded amine hard bubble catalysts usually have low volatile organic compound (VOC) emissions and meet environmental protection requirements.
1.3 Classification of delayed amine hard bubble catalysts
Depending on different application needs, delayed amine hard bubble catalysts can be divided into the following categories:
Type | Features | Application Fields |
---|---|---|
Low latency type | The reaction delay time is short, suitable for rapid molding | Sports soles and protective gear |
Medium delay type | The reaction delay time is moderate, suitable for medium-speed molding | Sports equipment shells, handles |
High Delay Type | The reaction delay time is long, suitable for complex molding | HighEnd sports equipment, customized products |
2. The mechanism of action of delayed amine hard bubble catalyst
2.1 Basic principles of polyurethane reaction
Polyurethane reaction is a typical addition polymerization reaction, mainly including the reaction of isocyanate and polyol. During the reaction, isocyanate and polyol form carbamate bonds, and carbon dioxide gas is released at the same time to form a foam structure.
2.2 The role of delayed amine hard bubble catalyst
The delayed amine hard bubble catalyst controls the foam formation process by adjusting the reaction rate of isocyanate and polyol. The specific mechanism of action is as follows:
- Delaying reaction start time: Delaying amine hard bubble catalyst can prolong the reaction start time so that the reactants have more time to mix evenly.
- Accelerating reaction completion: Once the reaction begins, the delayed amine hard bubble catalyst can quickly increase the reaction speed to ensure that the foam material cures in a short time.
- Control foam structure: By adjusting the reaction speed, the delayed amine hard bubble catalyst can control the pore size and distribution of the foam, thereby improving the flexibility and strength of the material.
2.3 Effect of delayed amine hard bubble catalyst on foam structure
The impact of delayed amine hard bubble catalyst on foam structure is mainly reflected in the following aspects:
- Pore size: The retarded amine hard bubble catalyst can control the pore size of the foam. The smaller pore size helps improve the strength and durability of the material.
- Pore size distribution: A uniform pore size distribution can improve the flexibility and impact resistance of the material.
- Foam Density: By adjusting the reaction speed, the delayed amine hard bubble catalyst can control the density of the foam, thereby affecting the weight and strength of the material.
3. Application of delayed amine hard bubble catalyst in sports equipment
3.1 Requirements for material performance of sports equipment
The requirements for material performance of sports equipment mainly include the following aspects:
- Flexibility: Sports equipment needs to have good flexibility to adapt to different sports movements and impact forces.
- Strength: Sports equipment needs to be strong enough to withstand long-term use and impact.
- Weight:The weight of sports equipment directly affects the user’s comfort and sports performance, so it is necessary to reduce weight as much as possible.
- Durability: Sports equipment needs to have good durability to extend service life.
3.2 Examples of application of delayed amine hard bubble catalyst in sports equipment
3.2.1 Sports soles
Sports soles are a typical example of the application of delayed amine hard bubble catalysts in sports equipment. By using a delayed amine hard bubble catalyst, sports soles can have the following advantages:
- Good cushioning performance: The delayed amine hard bubble catalyst can control the pore size and distribution of the foam, thereby improving the cushioning performance of the sole.
- High elasticity: The delayed amine hard bubble catalyst can improve the elasticity of the sole, allowing athletes to obtain better support and feedback during exercise.
- Lightweight: By adjusting the foam density, the delayed amine-retarded bubble catalyst can reduce the weight of the sole and improve the comfort of the athlete.
3.2.2 Sports Protectives
Sports protective gears such as knee pads, elbow pads, etc. also need to have good flexibility and strength. The application of delayed amine hard bubble catalyst in sports protective gear is mainly reflected in the following aspects:
- High flexibility: The delayed amine hard bubble catalyst can improve the flexibility of the protective gear, so that the protective gear can better fit the user’s body.
- High strength: The delayed amine hard bubble catalyst can increase the strength of the protective gear and ensure that it can effectively protect the user during exercise.
- Lightening: By adjusting the foam density, the delayed amine hard bubble catalyst can reduce the weight of the protective gear and improve user comfort.
3.2.3 Sports equipment shell
Sports equipment shells such as tennis rackets, badminton rackets, etc. also need to have good strength and flexibility. The application of delayed amine hard bubble catalyst in sports equipment shells is mainly reflected in the following aspects:
- High Strength: The delayed amine hard bubble catalyst can increase the strength of the shell and ensure that it can withstand shock and pressure during movement.
- High flexibility: The delayed amine hard bubble catalyst can improve the flexibility of the shell, so that the equipment can better absorb impact forces during movement.
- Lightweight: Through adjustmentFoam density, delayed amine hard bubble catalyst can reduce the weight of the shell and improve user handling.
3.3 Comparison of performance of delayed amine hard bubble catalyst in different sports equipment
In order to more intuitively demonstrate the application effect of delayed amine hard bubble catalysts in different sports equipment, we have compiled the following performance comparison table:
Sports Equipment | Flexibility | Strength | Weight | Durability |
---|---|---|---|---|
Sports soles | High | High | light | High |
Sports Protectives | High | High | light | High |
Sports Equipment Housing | in | High | light | High |
IV. Advantages and challenges of delayed amine hard bubble catalyst
4.1 Advantages
- Improving material performance: The delayed amine hard bubble catalyst can significantly improve the flexibility and strength of sports equipment and improve the performance of equipment.
- Environmentality: Delayed amine hard bubble catalysts usually have low VOC emissions and meet environmental protection requirements.
- Wide Applicability: The delayed amine hard bubble catalyst is suitable for a variety of sports equipment and has a wide range of application prospects.
4.2 Challenge
- High cost: The production cost of delayed amine hard bubble catalyst is higher, which may increase the manufacturing cost of sports equipment.
- Technical threshold: The application of delayed amine hard bubble catalyst requires a high technical level, and manufacturers need to have corresponding technical capabilities.
- Market Acceptance: Although delayed amine hard bubble catalysts have many advantages, their market acceptance still needs to be further improved.
5. Future development trends
5.1 Technological Innovation
With the continuous development of materials science, the technology of delayed amine hard bubble catalyst will continue to innovate,More high-performance, low-cost catalyst products may appear in the future.
5.2 Application Expansion
The application fields of delayed amine hard bubble catalysts will continue to expand, and may be used in more types of sports equipment in the future, such as high-end customized products, smart sports equipment, etc.
5.3 Environmental Protection Requirements
With the continuous improvement of environmental protection requirements, the environmental performance of delayed amine hard bubble catalysts will be further optimized, and more low-VOC and pollution-free catalyst products may appear in the future.
Conclusion
As a new material additive, the delayed amine hard bubble catalyst has significant effects in improving the flexibility and strength of sports equipment. By adjusting the rate of the polyurethane reaction, the delayed amine hard bubble catalyst can control the microstructure of the foam, thereby improving the performance of the material. Although faced with challenges such as high costs and high technical thresholds, with the continuous advancement of technology and the gradual acceptance of the market, the application prospects of delayed amine hard bubble catalysts in the field of sports equipment will be broader. In the future, with the continuous advancement of technological innovation and the continuous improvement of environmental protection requirements, delayed amine hard bubble catalysts will play a more important role in the manufacturing of sports equipment.
Extended reading:https://www.bdmaee.net/c6h11no2/
Extended reading:https://www.newtopchem.com/archives/45004
Extended reading:<a href="https://www.newtopchem.com/archives/45004
Extended reading:https://www.bdmaee.net/dimethylbis1-oxoneodecyloxystannane/
Extended reading:https://www.cyclohexylamine.net/high-eficiency-catalyst-pt303-polyurethane-catalyst-pt303/
Extended reading:https://www.bdmaee.net/wp-content/uploads/2020/06/80-2.jpg
Extended reading:https://www.morpholine.org/cas-108-01-0/
Extended reading:https://www.bdmaee.net/wp-content/uploads/2022/08/Catalyst-9727-9727.pdf
Extended reading:https://www.morpholine.org/category/morpholine/page/5401/
Extended reading:https://www.bdmaee.net/nt-cat-tea-catalyst-cas280-57-9-newtopchem/
Extended reading:https://www.bdmaee.net/niax-a-133-tertiary-amine-catalyst-momentive/