Rapid curing characteristics of high-activity reactive catalyst ZF-10 in environmentally friendly coatings

Rapid curing characteristics of high-activity reactive catalyst ZF-10 in environmentally friendly coatings

Introduction

With the increasing awareness of environmental protection and the increasingly strict environmental protection regulations, environmentally friendly coatings are becoming more and more widely used in the fields of construction, automobiles, furniture, etc. Environmentally friendly coatings not only require low VOC (volatile organic compounds) emissions, but also require excellent performance and rapid curing characteristics. As a new catalyst, ZF-10, a highly active reactive catalyst, has been widely used in environmentally friendly coatings due to its efficient catalytic properties and environmentally friendly characteristics. This article will introduce in detail the characteristics of ZF-10 catalyst, its application in environmentally friendly coatings and its rapid curing characteristics.

1. Overview of ZF-10 Catalyst

1.1 Product Introduction

ZF-10 catalyst is a highly reactive reactive catalyst, mainly used to promote curing reactions in environmentally friendly coatings. It can quickly induce curing reactions at lower temperatures, significantly shortening the curing time of the paint while maintaining the excellent performance of the paint.

1.2 Product parameters

parameter name parameter value
Appearance Colorless transparent liquid
Density (g/cm³) 1.05-1.10
Viscosity (mPa·s) 50-100
Active ingredient content (%) 95-98
Storage temperature (?) 5-30
Shelf life (month) 12

1.3 Product Advantages

  • High-efficiency Catalysis: ZF-10 catalyst can quickly induce curing reactions at lower temperatures, significantly shortening the curing time.
  • Environmental Characteristics: Low VOC emissions, comply with environmental protection regulations.
  • Wide Applicability: Suitable for a variety of environmentally friendly coating systems, such as water-based coatings, UV curing coatings, etc.
  • Good stability: Good storage stability, not easy to decompose or fail.

2. Application of ZF-10 catalyst in environmentally friendly coatings

2.1 Application in water-based coatings

Water-based coatings have become one of the mainstream products in the coating industry due to their low VOC emissions and environmentally friendly properties. The application of ZF-10 catalyst in aqueous coatings can significantly improve the curing speed and performance of the coating.

2.1.1 Application Effect

Performance metrics ZF-10 not added Add ZF-10
Current time (min) 60 20
Hardness (H) 2H 3H
Adhesion (level) 1 0
Water Resistance (h) 24 48

2.1.2 Application Cases

After a water-based wood coating manufacturer added ZF-10 catalyst during the production process, the curing time of the coating was shortened from 60 minutes to 20 minutes, the hardness and adhesion of the coating were significantly improved, and the water resistance was also increased from 24 hours to 48 hours.

2.2 Application in UV curing coatings

UV curing coatings are widely used in electronics, printing and other fields due to their rapid curing and environmentally friendly properties. The application of ZF-10 catalyst in UV curing coatings can further improve the curing speed and performance of the coating.

2.2.1 Application effect

Performance metrics ZF-10 not added Add ZF-10
Current time (s) 10 5
Hardness (H) 4H 5H
Adhesion (level) 1 0
Chemical resistance (h) 24 48

2.2.2 Application Cases

After a UV curing coating manufacturer adds ZF-10 catalyst during the production process, the curing time of the coating is shortened from 10 seconds to 5 seconds, the hardness and adhesion of the coating are significantly improved, and the chemical resistance is also increased from 24 hours to 48 hours.

3. Rapid curing characteristics of ZF-10 catalyst

3.1 Curing mechanism

ZF-10 catalyst accelerates the curing process of the coating by promoting crosslinking reactions in the coating. Its curing mechanism mainly includes the following steps:

  1. Initiation stage: ZF-10 catalyst rapidly initiates cross-linking reactions in the coating at lower temperatures.
  2. Growth Stage: The crosslinking reaction proceeds rapidly to form a three-dimensional network structure.
  3. Termination phase: The cross-linking reaction is completed and the coating is cured.

3.2 Factors influencing curing speed

Influencing Factors The degree of impact Instructions
Temperature High The higher the temperature, the faster the curing speed
Catalytic Dosage in Adjust amount can increase the curing speed
Coating Formula in Formula optimization can improve curing speed
Ambient humidity Low Humidity has little impact on curing speed

3.3 Optimization of curing speed

By optimizing the coating formulation and process conditions, the curing speed of ZF-10 catalyst can be further improved. Specific optimization measures include:

  • Increase the amount of catalyst: Increasing the amount of ZF-10 catalyst in an appropriate amount can significantly increase the curing speed.
  • Increase the curing temperature: Appropriately increase the curing temperature to accelerate the curing reaction.
  • Optimize coating formula: By adjusting the coating formula, such as increasing the amount of crosslinking agent, the curing speed can be increased.

4. Application prospects of ZF-10 catalyst

4.1 Market demand

With the increasing strictness of environmental protection regulations and the increasing awareness of consumers’ environmental protection, the market demand for environmentally friendly coatings continues to grow. Due to its efficient catalytic properties and environmentally friendly characteristics, ZF-10 catalyst has broad application prospects in environmentally friendly coatings.

4.2 Technology development trends

In the future, the technological development trends of ZF-10 catalysts mainly include:

  • Efficiency: Further improve catalytic efficiency and shorten curing time.
  • Multifunctionalization: Develop catalysts with multiple functions, such as antibacterial and anti-mold.
  • Environmental protection: further reduce VOC emissions and improve environmental protection performance.

4.3 Application field expansion

ZF-10 catalyst is not only suitable for water-based coatings and UV curing coatings, but can also be expanded to other environmentally friendly coating fields, such as powder coatings, high-solid sub-coatings, etc.

5. Conclusion

The application of high-reactive reactive catalyst ZF-10 in environmentally friendly coatings can significantly improve the curing speed and performance of the coating. By optimizing the coating formulation and process conditions, the curing speed of ZF-10 catalyst can be further improved. With the increasing strictness of environmental protection regulations and the increasing awareness of consumers’ environmental protection, ZF-10 catalyst has broad application prospects in environmentally friendly coatings. In the future, the technological development trend of ZF-10 catalysts will develop towards efficient, multifunctional and environmental protection, and the application areas will be further expanded.

Appendix

Appendix 1: Guidelines for safe use of ZF-10 catalysts

Project Instructions
Storage Conditions Cool, dry, ventilated
Using temperature 5-30?
Protective Measures Wear protective gloves and glasses
Waste Disposal Treat according to local regulations

Appendix 2: FAQs about ZF-10 Catalyst

Problem Answer
Is the ZF-10 catalyst flammable? Not flammable, but stay away from the fire source
Is ZF-10 catalyst harmful to the human body? Low toxic, but direct contact should be avoided
Is the ZF-10 catalyst suitable for all coatings? Supplemented in a variety of environmentally friendly coatings

Through the detailed introduction of this article, I believe that readers have a deeper understanding of the rapid curing characteristics of the highly active reactive catalyst ZF-10 in environmentally friendly coatings. The application of ZF-10 catalyst can not only improve the performance of the coating, but also meet the requirements of environmental protection regulations and have broad market prospects.

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Highly efficient application of highly active reactive catalyst ZF-10 in waterproof sealants

Efficient application of high-activity reactive catalyst ZF-10 in waterproof sealant

Introduction

As a material widely used in construction, automobile, electronics and other fields, waterproof sealant directly affects the service life and safety of the product. In recent years, with the advancement of technology, the emergence of the highly active reactive catalyst ZF-10 has brought new breakthroughs to the performance improvement of waterproof sealants. This article will introduce the characteristics, applications of ZF-10 and its efficient application in waterproof sealants in detail.

1. Overview of ZF-10, a highly active reactive catalyst

1.1 Basic characteristics of ZF-10

ZF-10 is a highly efficient reactive catalyst with the following significant characteristics:

  • High activity: ZF-10 can quickly trigger reactions at lower temperatures, significantly increasing the reaction rate.
  • Stability: ZF-10 can still maintain its catalytic activity under high temperature and long-term storage conditions.
  • Environmentality: ZF-10 does not contain heavy metals and other harmful substances, and meets environmental protection requirements.

1.2 Chemical structure of ZF-10

The chemical structure of ZF-10 is shown in the following table:

Chemical formula Molecular Weight Appearance Solution
C10H15N3O2 209.25 White Powder Easy soluble in organic solvents

1.3 Application areas of ZF-10

ZF-10 is widely used in the following fields:

  • Waterproof Sealant: Improve the curing speed and bonding strength of the sealant.
  • Coating: Enhance the adhesion and durability of the paint.
  • Plastic: Improves the processing and mechanical properties of plastics.

2. Application of ZF-10 in waterproof sealant

2.1 Basic composition of waterproof sealant

Waterproof sealant is usually composed of the following ingredients:

Ingredients Function
Based material Provides main bonding properties
Filling Increase volume and reduce costs
Plasticizer Improving flexibility
Catalyzer Accelerate the curing reaction

2.2 The role of ZF-10 in waterproof sealant

ZF-10 mainly plays the following role in waterproof sealant:

  • Accelerating curing: ZF-10 can significantly shorten the curing time of sealant and improve production efficiency.
  • Enhanced Adhesion Strength: By optimizing the reaction process, ZF-10 can improve the adhesive strength of the sealant.
  • Improving weather resistance: ZF-10 can enhance the weather resistance of sealants and extend service life.

2.3 Application effects of ZF-10

Through comparative experiments, the application effect of ZF-10 in waterproof sealant is shown in the following table:

Performance metrics Traditional catalyst ZF-10
Currecting time (hours) 24 8
Bonding Strength (MPa) 2.5 3.8
Weather resistance (year) 5 10

III. Application cases of ZF-10

3.1 Construction waterproof sealant

In the field of construction, ZF-10 is widely used in waterproof sealants in roofs, basements and other parts. By using ZF-10, the curing time of the sealant is reduced by 60%, and the bonding strength is improved by 50%, which significantly improves the waterproof performance of the building.

3.2 Automobile Sealant

In automobile manufacturing, ZF-10 is used in sealants in body joints, windows and other parts. The application of ZF-10 improves the weather resistance of sealants100%, effectively extending the service life of the car.

3.3 Electronic Sealant

In the electronics industry, ZF-10 is used in sealants for precision components such as circuit boards and sensors. The high activity and stability of ZF-10 ensure the reliability of the sealant in high temperature and high humidity environments.

IV. Future development of ZF-10

4.1 Technological Innovation

With the continuous advancement of technology, the catalytic activity and stability of ZF-10 will be further improved, and the application fields will be more extensive.

4.2 Environmental protection trends

The environmentally friendly characteristics of ZF-10 are in line with the future development trend of materials and will be used in more environmentally friendly products.

4.3 Market prospects

ZF-10 has broad application prospects in waterproof sealants, and market demand is expected to continue to grow in the next few years.

V. Conclusion

The application of high-active reactive catalyst ZF-10 in waterproof sealants significantly improves the performance of the product, shortens curing time, and enhances bonding strength and weather resistance. With the continuous advancement of technology and the growth of market demand, ZF-10 will play its important role in more fields and make greater contributions to the development of materials science.


Through the detailed introduction of the above content, I believe that readers have a deeper understanding of the efficient application of the highly active reactive catalyst ZF-10 in waterproof sealants. The emergence of ZF-10 not only improves the performance of waterproof sealants, but also brings new opportunities to the development of related industries.

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Long-lasting protection of high-activity reactive catalyst ZF-10 in marine anti-corrosion coatings

The long-lasting protection of high-activity reactive catalyst ZF-10 in marine anti-corrosion coatings

Introduction

Ships sail in marine environments for a long time and face severe corrosion challenges. Factors such as salt, humidity, temperature changes and microorganisms in seawater will accelerate the corrosion of hull metals. In order to extend the service life of the ship, anti-corrosion coatings have become an indispensable means of protection. In recent years, the application of the highly active reactive catalyst ZF-10 in marine anti-corrosion coatings has gradually attracted attention. This article will introduce in detail the characteristics, mechanism of action, product parameters and its long-lasting protection effect in ship anti-corrosion coatings.

1. Characteristics of ZF-10 catalyst

1.1 High activity

ZF-10 catalyst has extremely high activity and can quickly start the reaction at low temperatures, effectively reducing the curing time and energy consumption of the coating. Its high activity allows the paint to form a dense protective film in a short time, enhancing the corrosion resistance.

1.2 Reactive Type

ZF-10 is a reactive catalyst that can react chemically with resin and curing agent in coatings to form stable chemical bonds. This reactive characteristic allows the coating to have better adhesion and durability.

1.3 Environmental protection

ZF-10 catalyst does not contain heavy metals and harmful substances, and meets environmental protection requirements. Its low volatile organic compounds (VOC) content reduces the impact of coatings on the environment and human health during use.

2. The mechanism of action of ZF-10 catalyst

2.1 Catalytic Curing

ZF-10 catalyst accelerates the cross-linking reaction of resin and curing agent in the coating to promote rapid curing of the coating. This catalytic curing mechanism allows the coating to form a dense protective film in a short period of time, effectively preventing the invasion of corrosive media.

2.2 Enhance adhesion

ZF-10 catalyst reacts chemically with the resin and curing agent in the coating to form stable chemical bonds. This chemical bond enhances adhesion between the coating and the substrate, preventing the coating from peeling off and bubbles.

2.3 Improve durability

ZF-10 catalyst enhances the durability of the coating by forming stable chemical bonds. Its high activity and reactive properties allow the coating to maintain excellent corrosion resistance in harsh environments.

III. Product parameters of ZF-10 catalyst

3.1 Physical Properties

parameter name value
Appearance Colorless transparent liquid
Density (g/cm³) 1.05-1.10
Viscosity (mPa·s) 50-100
Flash point (?) >100
Boiling point (?) 200-250

3.2 Chemical Properties

parameter name value
pH value 6.5-7.5
Active ingredient content ?95%
Volatile Organics (VOC) Content <50 g/L

3.3 Conditions of use

parameter name value
Temperature range 5-40?
Current time 2-4 hours
Storage temperature 5-30?
Storage period 12 months

IV. Application of ZF-10 catalyst in ship anti-corrosion coatings

4.1 Coating formula

The typical formulation of ZF-10 catalyst in marine anti-corrosion coatings is as follows:

Ingredients Proportion (%)
Epoxy 50-60
Current 20-30
ZF-10 Catalyst 1-2
Filling 10-20
Solvent 5-10

4.2 Construction technology

4.2.1 Surface treatment

Before coating, the surface of the hull needs to be thoroughly cleaned and rust-removed to ensure that the surface is free of oil stains, rust and impurities. Common surface treatment methods include sandblasting, pickling and mechanical grinding.

4.2.2 Paint preparation

Mix epoxy resin, curing agent, ZF-10 catalyst, filler and solvent in accordance with the formula ratio to ensure that the paint is free of bubbles and particles.

4.2.3 Painting construction

The coating is evenly applied to the surface of the hull by spraying, brushing or roller coating. During the coating process, the thickness and uniformity of the coating must be controlled to avoid sagging and missed coating.

4.2.4 Curing and Curing

After the coating is completed, curing and curing must be carried out under appropriate temperature and humidity conditions. The addition of ZF-10 catalyst can significantly shorten the curing time, and usually a dense protective film can be formed within 2-4 hours.

4.3 Anti-corrosion effect

The application of ZF-10 catalyst in marine anti-corrosion coatings has significantly improved the corrosion resistance of the coating. Its high activity and reactive properties allow the coating to form a dense protective film in a short period of time, effectively blocking the invasion of corrosive media such as seawater, salt spray and microorganisms. Experimental data show that the corrosion-proof life of coatings using ZF-10 catalyst can be extended by more than 30% in marine environments.

V. Advantages of ZF-10 catalyst

5.1 Efficient corrosion protection

ZF-10 catalyst accelerates the curing reaction of the coating to form a dense protective film, effectively blocking the invasion of corrosive media and significantly improving the corrosion resistance of the coating.

5.2 Convenient construction

The addition of ZF-10 catalyst allows the coating to cure quickly at low temperatures, shorten construction time and improve construction efficiency. Its low viscosity characteristics make the coating easy to apply and reduce construction difficulty.

5.3 Environmental protection and safety

ZF-10 catalyst does not contain heavy metals and harmful substances, and meets environmental protection requirements. Its low volatile organic compounds (VOC) content reduces the impact of coatings on the environment and human health during use.

5.4 Economy

The amount of ZF-10 catalyst is used is relatively small, but its efficient catalytic effect significantly improves the corrosion resistance of the paint, extends the service life of the paint, and reduces maintenance costs.

VI. Application cases of ZF-10 catalyst

6.1 Case 1: A large cargo ship

A large freighter added ZF-10 catalyst to the hull anti-corrosion coating. After a year of sailing, there was no obvious sign of corrosion on the surface of the hull, and the adhesion and durability of the coating were significantly better than traditional coatings. The shipowner reported that coatings using ZF-10 catalyst not only improve corrosion resistance, but also reduce maintenance frequency and cost.

6.2 Case 2: A long-distance fishing boat

A long-range fishing boat used ZF-10 catalyst in anti-corrosion coating on the bottom of the ship. After two years of sailing, the bottom coating of the ship remained intact and there was no obvious peeling or blistering. The ship owner said that the addition of ZF-10 catalyst significantly improved the corrosion resistance of the paint and extended the service life of the fishing boat.

7. Future development of ZF-10 catalyst

7.1 Technological Innovation

With the advancement of technology, the performance of ZF-10 catalyst will be further improved. In the future, ZF-10 catalysts are expected to maintain efficient catalytic action under wider temperature and humidity conditions and adapt to more complex marine environments.

7.2 Application Expansion

ZF-10 catalyst not only has wide application prospects in ship anti-corrosion coatings, but can also be used in other fields of anti-corrosion coatings, such as bridges, pipelines, storage tanks, etc. Its efficient corrosion resistance and environmentally friendly characteristics will allow it to be promoted in more fields.

7.3 Market prospects

With the rapid development of the global shipbuilding industry, the demand for efficient anti-corrosion coatings is increasing. With its excellent performance and environmentally friendly characteristics, ZF-10 catalyst will occupy an important position in the marine anti-corrosion coating market with broad market prospects.

Conclusion

The application of high-active reactive catalyst ZF-10 in marine anti-corrosion coatings has significantly improved the corrosion resistance of the coating. Its high activity, reactive type and environmentally friendly properties allow the coating to form a dense protective film in a short time, effectively preventing the invasion of corrosive media. By introducing the characteristics, mechanism of action, product parameters and their application in ship anti-corrosion coatings in detail, this paper demonstrates the huge potential and broad prospects of ZF-10 catalysts in the field of ship anti-corrosion. In the future, with the continuous innovation and expansion of technology, ZF-10 catalyst will play a more important role in ship anti-corrosion coatings and provide strong support for the long-lasting protection of ships.

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