What is the main ingredient used in plastic PVC?

Mainly composed of PVC resin and additives, which additives by function is divided into: heat stabilizers, lubricants, processing modifiers, impact modifiers, fillers, aging agents, colouring agents, etc.. In the design of PVC formulations, should first understand the performance of PVC resin and various additives.
Raw materials and additives
PVC resin
Production of PVC plastic profiles resin is polyvinyl chloride resin (PVC), polyvinyl chloride is made of vinyl chloride monomer polymerisation of polymer, the output is second only to PVC.
Polyvinyl chloride is a polymerisation of vinyl chloride monomer and ranks second only to PE in terms of production.

PVC resin can be divided into loose type (XS) and compact type (?) due to the different dispersants in the polymerisation. Loose-type particle size of 0.1-0.2mm, the surface is irregular, porous, cotton balls, easy to absorb plasticiser, compact particle size of 0.1mm or less, the surface is regular, solid, ping-pong-like, not easy to absorb plasticisers, the current use of loose-type more.
PVC can be divided into general grade (toxic PVC) and health grade ‘ (non-toxic PVC). Sanitary grade requires vinyl chloride (VC) content of less than lOXl0-6, can be used for food and medicine. Synthesis process, PVC can be divided into suspension method PVC and emulsion method PVC, according to the national standard GB / T5761-93 “suspension method of general-purpose polyvinyl chloride resin test standards”, suspension method PVC is divided into PVC-SGl to PVC-SG8Jk kinds of resins, in which the smaller the number, the greater the degree of polymerisation, the greater the molecular weight, the greater the strength, but the more difficult to melt flow, the more difficult to process. However, the more difficult the melt flow is, the more difficult the processing is. Specific selection, to make soft products, generally use PVC-SGl, PVC-SG2, PVC-SG3 type, need to add a large number of plasticisers. For example, PVC film uses SG-2 resin, adding 50~80 parts of plasticiser. And when processing hard products, generally do not add or a very small amount of plasticiser, so use PVC-SG4, VC-SG5,
PVC-SG6, PVC-SG7, PVC-SG8. Such as PVC hard pipe using SG-4 resin, plastic door and window profiles using SG-5 resin, rigid transparent sheet using SG-6 resin, rigid foam profiles using SG-7, SG-8 resin. And emulsion method PVC paste is mainly used for artificial leather, wallpaper and floor leather and dipped plastic products. Some PVC resin manufacturers factory PVC resin according to the degree of polymerisation (degree of polymerisation is the number of unit links, degree of polymerisation multiplied by the molecular weight of the links is equal to the molecular weight of the polymer) classification, such as Shandong Qilu Petrochemical General Factory production of PVC resins, factory products for the SK-700; SK-800; SK-1000; SK-1200; SK-1200; SK-1100; SK-1200 1100; SK-1200 and so on. Its SG-5 resin corresponds to the degree of polymerisation of 1000-1100.The physical and chemical properties of PVC resin are shown in Part IV.
PVC powder is a white powder, density in 1.35-1.45g/cm3, apparent density in 0.4-0.5g/cm3, depending on the size of the plasticiser content can be soft, hard products, the general plasticiser content of 0-5 parts of the hard products, 5-25 parts of the semi-hard products, more than 25 parts of the soft products.
PVC is a non-crystalline, polar polymer, softening temperature and melting temperature is high, pure PVC generally must be 160-210 ~ C when the plasticisation process, due to the polar bond between the molecules so that PVC shows hard and brittle properties. Moreover, PVC molecules contain chlorine groups, when the temperature reaches 120 ~ C, pure PVC that is the beginning of the dehydrogenation reaction, which will lead to thermal degradation of PVC. Therefore, it is necessary to add a variety of additives to PVC processing modification and impact modification, so that it can be processed into useful products.
PVC resin is mainly used in the production of various types of film (such as daily printing film, industrial packaging film, agricultural greenhouse film and heat-shrinkable film, etc.), all kinds of boards, sheets (the sheet can be used for blister products), all kinds of pipe (such as non-toxic water pipe, construction of threaded pipe, transparent hoses, etc.), all kinds of profiles (such as doors, windows, decorative panels), hollow blow molding bottles (used for cosmetics and beverages), cables, all kinds of injection moulding products and artificial leather, floor leather, plastic-lined toys. PVC stabilisers can be used in a variety of PVC products, such as artificial leather, floor leather, plastic-lined toys, and so on. The physical and chemical properties of various PVC stabilisers are shown in Table 1 (to the next page).
Stabiliser
Pure PVC resin is extremely sensitive to heat, when the heating temperature reaches 90Y: above, there will be a slight thermal decomposition reaction, when the temperature rises to 120C after the decomposition reaction intensified, at 150C, 10 minutes, PVC resin from the original white gradually become yellow – red – brown The decomposition process of PVC resin is due to a series of chain reaction caused by de-HCL reaction, which finally leads to the breakage of macromolecule chain. Preventing

Recommended Related Reading:

Dabco NE1060/Non-emissive polyurethane catalyst

Non-emissive polyurethane catalyst/Dabco NE1060 catalyst

DMAPA

2-(2-Aminoethoxy)ethanol

Morpholine

TEDA

Jeffcat ZF-22

BDMAEE Exporter

N-Methylmorpholine

4-Formylmorpholine

What are the types of pvc heat stabilisers?

What are the types of pvc heat stabilisers?

Heat stabiliser is one of the main indispensable additives for PVC processing, PVC heat stabiliser is used in small quantities, but its role is huge. The use of heat stabilisers in PVC processing can ensure that PVC is not easily degraded and is more stable. Below to understand the types of pvc heat stabiliser.
Lead salt stabiliser
Lead salt stabilizers [7] can be divided into three categories: (1) simple lead salt stabilizers, mostly salt-based salt containing PbO; (2) heat stabilizers with lubrication, mainly fatty acids, neutral and salt-based salt; (3) composite lead salt stabilizers, as well as solid and liquid composite stabilizers containing a synergistic mixture of lead salts and other stabilizers and components.
Lead salt stabiliser heat stabilising effect is stronger, has good dielectric properties, and low prices, and lubricants can be reasonably proportional to make the PVC resin processing temperature range becomes wider, processing and post-processing product quality is stable, is currently the most commonly used stabilizers. Lead salt stabilisers are mainly used in hard products. Lead salt stabilisers have the characteristics of good heat stabiliser, excellent electrical properties and low price. However, lead salts are toxic and cannot be used in food contact products, nor can they produce transparent products, and they are easily contaminated by sulphide to produce black lead sulphide.


Metal soap stabilisers
Stearic acid soap heat stabilisers are generally alkaline earth metals (calcium, cadmium, zinc, barium, etc.) and stearic acid, lauric acid and other saponification. There are many types of products, each with its own characteristics. Generally speaking, lubricating stearic acid is better than lauric acid, and compatibility with PVC lauric acid is better than stearic acid.
Metal soap can absorb HCl, some varieties can also through the catalytic effect of its metal ions to the fatty acid root to replace the active part of the Cl atom, so can play a different degree of heat stabilisation of PVC. PVC industry is rarely a single metal soap compounds, but usually several metal soap complex. The common ones are calcium and zinc soap stabilisers. According to the Frye-horst mechanism, calcium / zinc complex stabiliser stabilisation mechanism can be considered: first zinc soap and PVC chain reaction of allyl chloride, and then calcium soap, zinc soap and chlorine chloride reaction to generate unstable metal chloride. At this time, as an intermediate medium of the auxiliary stabiliser and then transfer chlorine atoms to the calcium soap to regenerate the zinc soap, delaying the generation of zinc chloride with the role of promoting the dehydrogen chloride.
Calcium and zinc stabilizers can be used as non-toxic stabilizers in food packaging and medical devices, pharmaceutical packaging, but its stability is relatively low, calcium stabilizers use large amounts of poor transparency, easy to spray frost. Calcium-zinc stabilisers generally use polyols and antioxidants to improve their performance, the country has been used for rigid pipe transparent calcium-zinc composite stabilizers appeared.
Organic tin stabilisers
Organic tin in the alkyl tin is usually methyl, n-butyl, n-octyl and other three. Most of the Japanese production is butyltin, Europe, octyltin more common, which is the standard non-toxic stabilisers recognised in Europe, the United States, the use of methyltin more. Commonly used organotin stabilizers have three major categories: (1) aliphatic acid salts, mainly refers to dibutyltin dilaurate, dibutyltin dilaurate, etc.; (2) maleic acid salts, mainly refers to dibutyltin maleate, bis (monobutyl maleate) dibutyltin, dibutyltin maleate, etc.; (3) thiol salts, of which the bis (sulphur carboxylic acid) ester is the most dosage.
Organotin heat stabilizers have better performance, is used for PVC hard products and transparent products of the better varieties, especially octyltin almost indispensable stabilizer for non-toxic packaging products, but its price is more expensive.
Organic tin heat stabiliser (tin thioglycolate) has a good stabilising effect on PVC. Especially the liquid organotin stabilisers, compared with the solid heat stabilisers, the liquid organotin stabilisers can mix better with the PVC resin. The organotin stabilizer (tin mercaptoacetate) can replace the unstable Cl atom on the polymer, which gives PVC resin long-term stability and initial colour retention. The stabilising mechanism of tin mercaptoacetate is also proposed: (1) S atoms can replace the unstable Cl atoms, thus inhibiting the generation of conjugated polyolefins. (2) HCl, as a product of thermal degradation of PVC, can accelerate the generation of conjugated polyolefins. And tin mercaptoacetate can absorb the generated HCl.
Rare earth stabilisers
Rare earth heat stabilizers mainly include resource-rich light rare earth lanthanum, cerium, neodymium organic weak acid salts and inorganic salts. The types of organic weak acid salts are stearic acid rare earth, fatty acid rare earth, salicylic acid rare earth, citric acid rare earth, lauric acid rare earth, octanoic acid rare earth and so on.
Rare earth stabilizers for the preliminary study of the mechanism: (1) rare earth lanthanides special electronic structure (the outermost layer of 2 electrons, the second outer layer of 8 electron structure, there are

Translated with DeepL.com (free version)

Recommended Related Reading:

Dabco NE1060/Non-emissive polyurethane catalyst

Non-emissive polyurethane catalyst/Dabco NE1060 catalyst

DMAPA

2-(2-Aminoethoxy)ethanol

Morpholine

TEDA

Jeffcat ZF-22

BDMAEE Exporter

N-Methylmorpholine

4-Formylmorpholine

Automotive Interior Catalysts: Ensuring Cleaner Air and Enhanced Comfort in Vehicle Cabins

Automotive Interior Catalysts: Ensuring Cleaner Air and Enhanced Comfort in Vehicle Cabins

Introduction
Automotive interior air quality is an essential aspect of vehicle comfort and safety. The presence of volatile organic compounds (VOCs), odors, and other pollutants in the vehicle cabin can negatively impact the health and well-being of occupants. To address these concerns, automotive interior catalysts have been developed to remove harmful substances and ensure cleaner air inside vehicles. This article explores the role of automotive interior catalysts, their types, mechanisms, and the impact they have on the automotive industry.
Understanding Automotive Interior Catalysts and Their Mechanisms
Automotive interior catalysts are materials designed to remove VOCs, odors, and other pollutants from the air inside vehicle cabins. They work by promoting chemical reactions that break down harmful substances into less harmful or innocuous compounds. These catalysts can be integrated into various automotive interior components, such as headliners, door panels, and seat fabrics, providing continuous air purification throughout the vehicle’s lifespan.
Types of Automotive Interior Catalysts
Automotive interior catalysts can be classified into two main categories based on their chemical nature:
Metal Oxide Catalysts: Metal oxide catalysts, such as titanium dioxide (TiO2) and zinc oxide (ZnO), are commonly used in automotive interior applications. They are effective in breaking down VOCs and other pollutants when exposed to light, particularly ultraviolet (UV) light. Metal oxide catalysts can be incorporated into various interior components, such as textiles, plastics, and coatings.
Photocatalysts: Photocatalysts are materials that utilize light energy to initiate chemical reactions that break down pollutants. They typically contain metal oxides, such as TiO2, combined with other materials, such as silver or copper, to enhance their catalytic activity. Photocatalysts can be integrated into various automotive interior components, providing continuous air purification even under low-light conditions.

Impact of Automotive Interior Catalysts on the Automotive Industry
The use of automotive interior catalysts offers numerous benefits to the automotive industry, including:
Improved Air Quality: By removing VOCs, odors, and other pollutants, automotive interior catalysts ensure cleaner air inside vehicle cabins, enhancing occupant comfort and well-being.
Enhanced Safety: The reduction of harmful substances in the vehicle cabin contributes to a safer environment for occupants, particularly for sensitive individuals, such as children, elderly, and those with respiratory issues.
Compliance with Regulations: Automotive interior catalysts help automakers comply with increasingly stringent regulations regarding indoor air quality and the use of eco-friendly materials in vehicle production.
Long-lasting Performance: The integration of catalysts into various interior components ensures continuous air purification throughout the vehicle’s lifespan, with minimal maintenance required.
Automotive Interior Catalysts in Action: The Air Purification Process
The air purification process involving automotive interior catalysts typically involves the following steps:
Adsorption: Pollutants in the air come into contact with the catalyst-infused interior component and are adsorbed onto its surface.
Activation: The catalyst is activated by light energy, typically UV light or visible light, depending on the type of catalyst.
Oxidation: The activated catalyst promotes the oxidation of adsorbed pollutants, breaking them down into less harmful or innocuous compounds, such as carbon dioxide and water vapor.
Desorption: The breakdown products are released from the catalyst’s surface, allowing the catalyst to continue its air purification function.
Ongoing Research and Future Prospects
The field of automotive interior catalysts is continuously evolving, with researchers exploring new materials, designs, and applications. Some of the exciting developments in this area include:
Green Catalysts: The search for environmentally friendly automotive interior catalysts is an ongoing effort, aiming to minimize the use of toxic materials and promote sustainable production processes.
Nanotechnology: The incorporation of nanomaterials in automotive interior catalysts offers the potential for improved catalytic performance, enhanced air purification efficiency, and new applications.
Computational Design: Advanced computational tools and techniques are being employed to predict and optimize the performance of automotive interior catalysts, accelerating the discovery and development of new materials.
Conclusion
Automotive interior catalysts play a crucial role in ensuring cleaner air and enhanced comfort in vehicle cabins, offering numerous benefits to the automotive industry. As research continues to uncover new catalysts and applications, the role of automotive interior catalysts will undoubtedly expand, contributing to the development of innovative, sustainable, and high-performance automotive interior solutions.
Recommended Reading?
cyclohexylamine
Tetrachloroethylene Perchloroethylene CAS:127-18-4
DABCO MP608/Delayed equilibrium catalyst
TEDA-L33B/DABCO POLYCAT/Gel catalyst
Addocat 106/TEDA-L33B/DABCO POLYCAT
Dabco 33-S/Microporous catalyst
Efficient reaction type equilibrium catalyst/Reactive equilibrium catalyst
Dabco amine catalyst/Low density sponge catalyst
High efficiency amine catalyst/Dabco amine catalyst
Non-emissive polyurethane catalyst/Dabco NE1060 catalyst