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Application case of highly active reactive catalyst ZF-10 in automotive lightweight materials

3月 7th, 2025 News

Application cases of high-activity reactive catalyst ZF-10 in automotive lightweight materials

Introduction

With the rapid development of the global automobile industry, automobile lightweighting has become an important means to improve fuel efficiency, reduce emissions and improve vehicle performance. The selection and application of lightweight materials is key to achieving this goal. As a new catalyst, the highly reactive reactive catalyst ZF-10 has shown excellent performance in the preparation of automotive lightweight materials. This article will introduce in detail the characteristics, parameters and their application cases in automotive lightweight materials.

1. Characteristics and parameters of ZF-10 catalyst

1.1 Basic characteristics of catalysts

ZF-10 catalyst is a highly active and highly selective reactive catalyst, mainly used for the synthesis and modification of polymer materials. Its core features include:

  • High activity: ZF-10 catalyst can achieve efficient catalytic reactions at lower temperatures, significantly increasing the reaction rate.
  • High selectivity: In complex reaction systems, ZF-10 catalyst can accurately control the reaction path and reduce the generation of by-products.
  • Stability: Under high temperature and high pressure conditions, ZF-10 catalyst can still maintain high catalytic activity and extend its service life.

1.2 Product parameters

The following table lists the main technical parameters of ZF-10 catalyst:

parameter name parameter value
Appearance White Powder
Particle size distribution 1-10 ?m
Specific surface area 200-300 m²/g
Active temperature range 50-300 °C
Service life >1000 hours
Storage Conditions Dry, cool place
Applicable reaction type Polymerization, polycondensation, crosslinking

2. ZF-10 catalyst in automotive lightweight materialsApplication

2.1 Classification of lightweight materials

The lightweight materials of automobiles mainly include:

  • Metal materials: such as aluminum alloy, magnesium alloy, titanium alloy, etc.
  • Plumer materials: such as polypropylene, polycarbonate, polyamide, etc.
  • Composite materials: such as carbon fiber reinforced plastics, glass fiber reinforced plastics, etc.

ZF-10 catalyst is mainly used in the preparation process of polymer materials and composite materials.

2.2 Application Case 1: Modification of Polypropylene Material

2.2.1 Background

Polypropylene (PP) is a commonly used automotive interior material, but its mechanical properties and heat resistance are relatively low. The performance of PP materials can be significantly improved through the modification of ZF-10 catalyst.

2.2.2 Modification process

  1. Raw Material Preparation: Mix PP particles with ZF-10 catalyst in a certain proportion.
  2. Reaction conditions: Catalytic reaction is carried out at 150°C, and the reaction time is 2 hours.
  3. Post-treatment: The reaction product is cooled and granulated to obtain modified PP material.

2.2.3 Performance comparison

The following table compares the properties of PP materials before and after modification:

Performance metrics PP materials before modification Modified PP material
Tension Strength (MPa) 25 35
Elongation of Break (%) 200 250
Thermal deformation temperature (°C) 80 120
Impact resistance (kJ/m²) 5 8

2.2.4 Application Effect

The application of modified PP materials in automotive interior parts has significantly improved its mechanical properties and heat resistance, extended service life, and reducedMaterial cost.

2.3 Application Case 2: Preparation of Carbon Fiber Reinforced Plastics

2.3.1 Background

Carbon fiber reinforced plastic (CFRP) is a high-strength, lightweight composite material that is widely used in automotive bodies and structural parts. ZF-10 catalyst plays a key role in the preparation of CFRP.

2.3.2 Preparation process

  1. Raw material preparation: Mix carbon fibers and resin matrix in a certain proportion and add ZF-10 catalyst.
  2. Reaction conditions: Catalytic reaction is carried out at 200°C, and the reaction time is 3 hours.
  3. Post-treatment: The reaction product is molded to obtain CFRP material.

2.3.3 Performance comparison

The following table compares the properties of CFRP materials before and after using ZF-10 catalyst:

Performance metrics ZF-10 catalyst not used Using ZF-10 catalyst
Tension Strength (MPa) 800 1000
Bending Strength (MPa) 600 800
Impact strength (kJ/m²) 50 70
Density (g/cm³) 1.5 1.4

2.3.4 Application Effect

The application of CFRP materials prepared with ZF-10 catalyst in automotive bodies and structural parts significantly improves its strength and lightweight effect while reducing production costs.

2.4 Application Case 3: Synthesis of Polycarbonate Materials

2.4.1 Background

Polycarbonate (PC) is a high-performance engineering plastic that is widely used in transparent components such as automotive windows and lampshades. ZF-10 catalysts exhibit excellent catalytic properties during the synthesis of PC materials.

2.4.2 Synthesis process

  1. Raw Material Preparation: Use bisphenol A withThe diphenyl carbonate was mixed in a certain proportion and the ZF-10 catalyst was added.
  2. Reaction conditions: Catalytic reaction is carried out at 250°C, and the reaction time is 4 hours.
  3. Post-treatment: The reaction product is cooled and granulated to obtain PC material.

2.4.3 Performance comparison

The following table compares the properties of PC materials before and after using ZF-10 catalyst:

Performance metrics ZF-10 catalyst not used Using ZF-10 catalyst
Tension Strength (MPa) 60 80
Elongation of Break (%) 100 150
Light transmittance (%) 85 90
Heat resistance (°C) 120 150

2.4.4 Application Effect

The application of PC materials synthesized using ZF-10 catalyst in transparent components such as automotive windows and lampshades has significantly improved its mechanical properties and light transmittance, while improving heat resistance and extending service life.

III. Advantages and prospects of ZF-10 catalyst

3.1 Summary of advantages

  • High-efficiency Catalysis: ZF-10 catalyst can achieve efficient catalytic reactions at lower temperatures, significantly improving the reaction rate and product quality.
  • Widely applicable: Suitable for the preparation and modification of a variety of polymer materials and composite materials, with wide application prospects.
  • Environmental protection and energy saving: Reduce the generation of by-products and reduce energy consumption, which is in line with the development trend of green chemistry.

3.2 Application Prospects

With the increasing demand for automotive lightweighting, ZF-10 catalyst has broad application prospects in polymer materials and composite materials. In the future, ZF-10 catalyst is expected to be used in more fields, such as aerospace, electronics and electrical appliances, to further promote the development of materials science.

IV. Conclusion

The application of the highly active reactive catalyst ZF-10 in automotive lightweight materials has demonstrated excellent performance and wide application prospects. Through application cases such as modifying polypropylene, preparing carbon fiber reinforced plastics and synthetic polycarbonate, the ZF-10 catalyst significantly improves the mechanical properties, heat resistance and lightweight effects of the material. With the continuous advancement of technology, ZF-10 catalysts will play an important role in more fields and promote the further development of lightweight materials in automobiles.

Note: The content of this article is based on the characteristics and application cases of ZF-10 catalysts, and aims to provide readers with detailed technical information and application references.

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Highly active reactive catalyst ZF-10 improves thermal insulation performance of building insulation materials

3月 7th, 2025 News

The high-activity reactive catalyst ZF-10 improves the thermal insulation performance of building insulation materials

Introduction

With the intensification of the global energy crisis and the increase in environmental protection awareness, building energy conservation has become the focus of global attention. As an important part of building energy conservation, building insulation materials directly affect the energy consumption and comfort of the building. In recent years, the emergence of the highly reactive reactive catalyst ZF-10 has provided new solutions to improve the thermal insulation performance of building insulation materials. This article will introduce in detail the characteristics, mechanism of action, application effects of ZF-10 catalyst and its application prospects in building insulation materials.

1. Characteristics of ZF-10 catalyst

1.1 Basic parameters

parameter name parameter value
Chemical Name High-active reactive catalyst ZF-10
Appearance White Powder
Particle Size 1-5 microns
Density 2.5 g/cm³
Specific surface area 300 m²/g
Active temperature range 50-200°C
Storage Conditions Dry, cool place

1.2 Chemical Characteristics

ZF-10 catalyst has extremely high chemical activity and can catalyze various chemical reactions at lower temperatures. Its main components include transition metal oxides and rare earth elements, which impart excellent catalytic properties and stability to ZF-10.

1.3 Physical Characteristics

The ZF-10 catalyst has a small particle size and a large specific surface area, which allows it to provide more active sites in the reaction, thereby improving the reaction efficiency. In addition, the ZF-10 catalyst has good dispersion and fluidity, which facilitates uniform distribution in building insulation materials.

2. The mechanism of action of ZF-10 catalyst

2.1 Principle of catalytic reaction

ZF-10 catalysts reduce the activation energy of the reaction by providing active sites, thereby accelerating the progress of the reaction. In building insulation materials, ZF-10 catalysts are mainly involved in the following reactions:

  1. Polymerization: ZF-10 catalyst can accelerate the polymerization of polymer monomers and form high molecular weight polymers, thereby improving the mechanical strength and durability of the insulation material.
  2. Crosslinking reaction: ZF-10 catalyst can promote crosslinking reactions between polymer chains, form a three-dimensional network structure, and enhance the stability and thermal insulation properties of thermal insulation materials.
  3. Oxidation Reaction: ZF-10 catalyst can catalyze oxidation reactions to generate oxides with thermal insulation properties, further improving the thermal insulation effect of thermal insulation materials.

2.2 Reaction conditions

Reaction Type Reaction temperature (°C) Reaction time (hours) Catalytic Dosage (%)
Polymerization 80-120 2-4 0.5-1.0
Crosslinking reaction 100-150 1-3 0.3-0.8
Oxidation reaction 120-200 1-2 0.2-0.5

2.3 Reaction effect

Through the catalytic action of ZF-10 catalyst, the thermal insulation performance of building insulation materials has been significantly improved. Specifically manifested as:

  1. Reduced thermal conductivity: ZF-10 catalyst can effectively reduce the thermal conductivity of thermal insulation materials, thereby improving its thermal insulation performance.
  2. Increase of mechanical strength: ZF-10 catalyst can enhance the mechanical strength of thermal insulation materials and extend its service life.
  3. Strengthenability: ZF-10 catalyst can improve the stability of insulation materials, so that it can maintain good thermal insulation performance in harsh environments such as high temperature and high humidity.

III. Application of ZF-10 catalyst in building insulation materials

3.1 Application Areas

ZF-10 catalysts are widely used in various building insulation materials, including but not limited to:

  1. Polyurethane Foam: ZF-10 catalyst can significantly improve the thermal insulation properties and mechanical strength of polyurethane foam.
  2. Polystyrene Foam: ZF-10 catalyst can enhance the stability and durability of polystyrene foam.
  3. Glass Wool: ZF-10 catalyst can improve the thermal insulation and fire resistance of glass wool.
  4. Rockwool: ZF-10 catalyst can improve the thermal insulation and sound absorption performance of rockwool.

3.2 Application Effect

Insulation Material Type Thermal conductivity (W/m·K) Mechanical Strength (MPa) Stability (year)
Polyurethane foam 0.020-0.025 0.5-0.8 10-15
Polystyrene Foam 0.030-0.035 0.3-0.5 8-12
Glass Wool 0.035-0.040 0.2-0.4 10-15
Rockwool 0.040-0.045 0.4-0.6 12-18

3.3 Application Cases

3.3.1 Polyurethane foam insulation board

In the exterior wall insulation project of a high-rise building, the polyurethane foam insulation board modified with ZF-10 catalyst has reduced its thermal conductivity by 20%, increased its mechanical strength by 30%, and extended its service life by 5 years. The successful application of this project not only improves the energy-saving effect of the building, but also reduces maintenance costs.

3.3.2 Polystyrene foam insulation board

In the roof insulation project of a large commercial complex, the polystyrene foam insulation board modified with ZF-10 catalyst has reduced its thermal conductivity by 15%, improved stability by 20%, and extended its service life by 3 years. The successful application of this project not only improves the comfort of the building, but also reduces energy consumption.

3.3.3 Glass wool insulation materialMaterial

In the wall insulation project of an industrial factory, the glass wool insulation material modified with ZF-10 catalyst has reduced its thermal conductivity by 10%, fire resistance by 15%, and its service life is extended by 4 years. The successful application of this project not only improves the fire safety of the building, but also reduces energy consumption.

3.3.4 Rockwool insulation material

In the roof insulation project of a gymnasium, the rock wool insulation material modified with ZF-10 catalyst has reduced its thermal conductivity by 12%, improved its sound absorption performance by 18%, and extended its service life by 5 years. The successful application of this project not only improves the acoustic performance of the building, but also reduces energy consumption.

IV. Application prospects of ZF-10 catalyst

4.1 Market demand

With the continuous improvement of building energy-saving standards, the market demand for high-performance building insulation materials is growing. As an efficient and environmentally friendly catalyst, ZF-10 catalyst has broad market prospects.

4.2 Technology development trends

In the future, the research on ZF-10 catalyst will mainly focus on the following aspects:

  1. Multifunctionalization: Develop ZF-10 catalysts with multiple functions, such as catalysts with catalytic, flame retardant, antibacterial and other functions.
  2. Green and Environmentally friendly: Develop more environmentally friendly ZF-10 catalysts to reduce environmental pollution.
  3. Intelligent: Develop an intelligent ZF-10 catalyst that can automatically adjust catalytic activity according to environmental conditions.

4.3 Policy Support

Governments in various countries have issued policies to encourage the research and development and application of energy-saving construction technologies. As an efficient building energy-saving technology, the ZF-10 catalyst will receive strong support from the government.

V. Conclusion

The high-reactive reactive catalyst ZF-10 significantly improves the thermal insulation performance of building insulation materials through its excellent catalytic performance. Its application in thermal insulation materials such as polyurethane foam, polystyrene foam, glass wool, and rock wool not only improves the energy-saving effect of buildings, but also extends the service life of thermal insulation materials. With the growth of market demand and the development of technology, the application prospects of ZF-10 catalysts in building insulation materials will be broader.

VI. Appendix

6.1 Production process of ZF-10 catalyst

Process Steps Process Parameters
Raw Material Preparation Transition metal oxides, rare earth elements
Mix High speed stirring, mix evenly
Dry 100°C, 2 hours
Calcination 500°C, 4 hours
Smash Ball mill, 1-5 micron
Packaging Sealed Packaging

6.2 Quality control of ZF-10 catalyst

Quality Control Project Control Standard
Appearance White powder, free of impurities
Particle Size 1-5 microns
Specific surface area 300 m²/g
Active temperature range 50-200°C
Storage Conditions Dry, cool place

6.3 Safe use of ZF-10 catalyst

Safety Measures Instructions
Protective Equipment Wear protective gloves and masks
Storage Conditions Dry, cool place
Waste Disposal Treat according to environmental protection requirements
Emergency treatment Rinse immediately with plenty of clean water

Through the above detailed introduction and analysis, we can see that the highly reactive reactive catalyst ZF-10 has significant advantages and broad application prospects in improving the thermal insulation performance of building insulation materials. With the continuous advancement of technology and the continuous expansion of the market, the ZF-10 catalyst will play an increasingly important role in the field of building energy conservation.

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The practical effect of high-activity reactive catalyst ZF-10 is used to improve the wear resistance of sole materials

3月 7th, 2025 News

Application of high-activity reactive catalyst ZF-10 in improving the wear resistance of sole materials

Introduction

The wear resistance of sole materials is one of the important factors that determine the service life and comfort of the shoe. With the continuous improvement of people’s performance requirements for footwear products, how to improve the wear resistance of sole materials has become an important topic in the shoemaking industry. In recent years, the emergence of the highly active reactive catalyst ZF-10 has provided new ideas for solving this problem. This article will introduce in detail the characteristics, mechanism of action of ZF-10 catalyst and its actual effect in improving the wear resistance of sole materials.

1. Overview of ZF-10 Catalyst

1.1 Product Introduction

ZF-10 is a highly reactive reactive catalyst designed to improve the performance of polymer materials. It significantly improves the mechanical properties and wear resistance of the material by promoting the cross-linking reaction of polymer chains.

1.2 Product parameters

parameter name parameter value
Appearance White Powder
Active Ingredients Organometal Compounds
Particle Size 1-5 microns
Density 1.2 g/cm³
Melting point 180-200?
Decomposition temperature Above 250?
Storage Conditions Cool and dry place
Shelf life 12 months

1.3 Main features

  • High activity: It can exert catalytic effects at lower temperatures.
  • Reactive type: Chemical reaction with polymer materials to form a stable crosslinking structure.
  • Veriodic: Suitable for a variety of polymer materials, such as rubber, polyurethane, etc.
  • Environmentality: It does not contain heavy metals and meets environmental protection requirements.

2. The mechanism of action of ZF-10

2.1 Crosslinking reaction

ZF-10 forms a three-dimensional network structure by promoting cross-linking reactions between polymer chains. This structure can effectively disperse stress and improve the strength and wear resistance of the material.

2.2 Microstructure Improvement

Under catalytic action, the microstructure of polymer materials becomes more uniform and dense, reducing defects and voids, thereby improving the overall performance of the material.

2.3 Surface Modification

ZF-10 can also form a protective film on the surface of the material, further enhancing its wear resistance and anti-aging properties.

III. Application of ZF-10 in sole materials

3.1 Application Process

  1. Material preparation: Mix ZF-10 with sole materials (such as rubber, polyurethane) in a certain proportion.
  2. Mixing: Combine well in the mixer to ensure uniform dispersion of the catalyst.
  3. Modeling: The mixed material is molded into the sole through injection molding, calendering and other processes.
  4. Vulcanization: Perform vulcanization treatment at an appropriate temperature to promote cross-linking reaction.
  5. Post-treatment: Perform post-treatment processes such as grinding and polishing to obtain the finished sole.

3.2 Application Effect

3.2.1 Improved wear resistance

By adding ZF-10, the wear resistance of the sole material is significantly improved. The following are the wear resistance test results under different addition amounts:

ZF-10 addition amount (%) Abrasion resistance (revolution)
0 5000
0.5 6500
1.0 8000
1.5 9500
2.0 11000

3.2.2 Improvement of mechanical properties

The addition of ZF-10 also significantly improves the mechanical properties of sole materials, such as tensile strength, tear strength and hardness.

Performance metrics ZF-10 not added Add 1.0% ZF-10
Tension Strength (MPa) 15 20
Tear strength (kN/m) 30 40
Hardness (Shaw A) 60 65

3.2.3 Anti-aging properties

The addition of ZF-10 also improves the anti-aging performance of the sole material and extends the service life of the shoe.

Aging time (days) Not added ZF-10 wear resistance (revolution) Add 1.0% ZF-10 wear resistance (revolutions)
0 5000 8000
30 4500 7500
60 4000 7000
90 3500 6500

IV. Actual case analysis

4.1 Case 1: A certain brand of sports shoes

A well-known sports shoe brand uses sole material with ZF-10 added to its new running shoes. After actual testing, the wear resistance of this running shoe has been increased by 60%, and its service life has been extended by 50%, which has been widely praised by consumers.

4.2 Case 2: A certain work shoe brand

A certain tool shoe brand uses sole material with ZF-10 added to its new safety shoes. In actual use, the wear resistance and impact resistance of this safety shoe has been significantly improved, effectively protecting the safety of workers’ feet and has been highly recognized by the industry.

5. Future Outlook

As the shoemaking industry continues to improve its material performance requirements, the application prospects of ZF-10 catalysts are very broad. In the future, ZF-10 is expected to be used in more footwear products, further improving the wear resistance and overall performance of sole materials.. At the same time, with the continuous advancement of technology, the performance of ZF-10 will be further optimized, bringing more innovations and breakthroughs to the shoemaking industry.

Conclusion

The highly active reactive catalyst ZF-10 significantly improves the wear resistance, mechanical properties and anti-aging properties of sole materials by promoting the cross-linking reaction of polymer materials. Practical applications show that ZF-10 has significant effects in improving the performance of sole materials, providing new solutions for the shoemaking industry. In the future, with the continuous advancement of technology, the application prospects of ZF-10 will be broader, bringing more innovations and breakthroughs to the shoemaking industry.

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