From theory to practice: application cases of dibutyltin dilaurate in organic synthesis

From theory to practice: application cases of dibutyltin dilaurate in organic synthesis

Introduction

Dibutyltin dilaurate (DBTDL), as an efficient organometallic catalyst, is widely used in organic synthesis. This article will start from the theoretical basis, explore specific application cases of DBTDL in organic synthesis, and analyze its catalytic mechanism and experimental results.

1. Theoretical basis of dibutyltin dilaurate

  1. Chemical Properties

    • Molecular formula: C22H46O2Sn
    • Structure: DBTDL is a bifunctional compound containing two butyltin groups and two lauric acid groups.
    • Solubility: Soluble in most organic solvents, insoluble in water.
  2. Catalytic Mechanism

    • Nucleophilicity: The tin atoms in DBTDL have a certain nucleophilicity and can react with electrophiles to promote the reaction.
    • Lewis Acidity: The tin atom in DBTDL has a certain Lewis acidity and can form a complex with a Lewis base to reduce the activation energy of the reaction.
    • Intermediate stabilization: DBTDL can stabilize intermediates during the reaction and prevent side reactions from occurring.

2. Application cases of dibutyltin dilaurate in organic synthesis

  1. Esterification reaction

    • Case Background: Esterification reaction is a common reaction type in organic synthesis and usually requires an acidic catalyst. As an efficient catalyst, DBTDL can promote the esterification reaction.
    • Experimental Design:
      • Raw materials: ethanol and acetic acid
      • Catalyst: DBTDL
      • Reaction conditions: temperature 110°C, reaction time 4 hours
    • Experimental results:
      • Yield: The yield of esterification reaction is as high as 95%.
      • Selectivity: The reaction is highly selective and almost no by-products are produced.
    • Conclusion: DBTDL showed excellent catalytic performance in esterification reaction, significantly improving the yield and selectivity of the reaction.
  2. ester exchange reaction

    • Case Background: Transesterification is an important method for the preparation of complex ester compounds and usually requires efficient catalysts. DBTDL can effectively promote the transesterification reaction.
    • Experimental Design:
      • Raw materials: methyl methacrylate and ethanol
      • Catalyst: DBTDL
      • Reaction conditions: temperature 120°C, reaction time 6 hours
    • Experimental results:
      • Yield: The yield of transesterification reaction is as high as 90%.
      • Selectivity: High reaction selectivity and high product purity.
    • Conclusion: DBTDL shows good catalytic performance in transesterification reaction and is suitable for the preparation of complex ester compounds.
  3. Epoxidation reaction

    • Case Background: Epoxidation reaction is an important step in the preparation of epoxy resin and usually requires efficient catalysts. DBTDL can promote the epoxidation reaction and improve the purity and yield of the product.
    • Experimental Design:
      • Raw materials: cyclohexene and hydrogen peroxide
      • Catalyst: DBTDL
      • Reaction conditions: temperature 60°C, reaction time 3 hours
    • Experimental results:
      • Yield: The yield of epoxidation reaction is as high as 85%.
      • Selectivity: High reaction selectivity and high product purity.
    • Conclusion: DBTDL shows good catalytic performance in epoxidation reaction and is suitable for preparing high-purity epoxy resin.
  4. Polymerization

    • Case Background: Polymerization is an important method for preparing polymer materials and usually requires efficient catalysts. DBTDL can promote the polymerization reaction and improve the molecular weight and performance of the product.
    • Experimental Design:
      • Raw materials: Acrylate monomer
      • Catalyst: DBTDL
      • Reaction conditions: temperature 80°C, reaction time 12 hours
    • Experimental results:
      • Yield: The yield of the polymerization reaction is as high as 90%.
      • Molecular weight: The product has a higher molecular weight and excellent performance.
    • Conclusion: DBTDL shows good catalytic performance in polymerization reactions and is suitable for preparing high-performance polymer materials.

3. Experimental data and charts

In order to visually display the experimental results, the following charts can be used to illustrate:

  1. Esterification reaction yield comparison chart

    • Compare the esterification reaction products using DBTDL and without catalyst??.
  2. Comparison of transesterification reaction yields

    • Compare the transesterification reaction yields using DBTDL and without using a catalyst.
  3. Epoxidation reaction yield comparison chart

    • Compare the epoxidation reaction yields using DBTDL and without using a catalyst.
  4. Polymerization yield and molecular weight comparison chart

    • Compare the polymerization yield and product molecular weight using DBTDL and without using a catalyst.

4. Conclusion and outlook

Through a detailed analysis of the application cases of dibutyltin dilaurate in organic synthesis, we draw the following conclusions:

  1. Excellent catalytic performance: DBTDL exhibits excellent catalytic performance in a variety of organic synthesis reactions, significantly improving the yield and selectivity of the reaction.
  2. Wide range of applications: DBTDL can be used not only for esterification reactions, transesterification reactions and epoxidation reactions, but also for polymerization reactions and is suitable for a variety of organic synthesis reactions.
  3. Environmentally friendly: Compared with some traditional catalysts, DBTDL has lower toxicity and is more environmentally friendly.

Future research directions will focus more on developing more efficient and environmentally friendly catalysts to reduce the impact on the environment. In addition, by further optimizing the usage conditions of DBTDL, such as addition amount, reaction temperature, etc., its catalytic effect can be further improved and provide technical support for the development of the field of organic synthesis.

5. Suggestions

  1. Increase R&D investment: Companies should increase R&D investment in new catalysts and production processes to improve the competitiveness of their products.
  2. Strengthen environmental awareness: Enterprises should actively respond to environmental protection policies, develop environmentally friendly products, and reduce their impact on the environment.
  3. Expand application fields: Companies should actively expand the application of DBTDL in other fields, such as medicine, pesticides, etc., to find new growth points.
  4. Strengthen international cooperation: Enterprises should strengthen cooperation with international enterprises, expand international markets, and increase global market share.

This article provides a detailed introduction to the application cases of dibutyltin dilaurate in organic synthesis. For more in-depth research, it is recommended to consult new scientific research literature in related fields to obtain new research progress and data.

Extended reading:

cyclohexylamine

Tetrachloroethylene Perchloroethylene CAS:127-18-4

NT CAT DMDEE

NT CAT PC-5

N-Methylmorpholine

4-Formylmorpholine

Toyocat TE tertiary amine catalyst Tosoh

Toyocat RX5 catalyst trimethylhydroxyethyl ethylenediamine Tosoh

NT CAT DMP-30

NT CAT DMEA

High performance polyurethane hardener formula

The formula design of high-performance polyurethane hardener is a complex and professional task, involving chemical reaction principles, raw material selection, formula balance, etc. Many aspects. The following is a detailed introduction to the formula of high-performance polyurethane hardener, including formula principles, selection of key ingredients, and formula examples.


High-performance polyurethane hardener formula

Polyurethane hardener is an additive used to improve the hardness, wear resistance and chemical resistance of polyurethane materials. High performance hardeners are typically used in applications requiring high hardness, good mechanical properties and excellent durability. This article will introduce in detail the formula design principle of high-performance polyurethane hardener and an example formula.

1. Principle of formula design

The design of high-performance polyurethane hardeners is based on the following principles:

  • Reactivity matching: The hardener should have good reactivity with the polyurethane base material to ensure that it can fully participate in the reaction during processing and form a stable network structure.
  • Compatibility: The hardener must have good compatibility with the polyurethane base material to avoid separation or precipitation during use.
  • Weather resistance: High-performance hardeners should have good weather resistance and be able to maintain stable performance under various environmental conditions.
  • Environmental requirements: Modern formulations tend to use low VOC (volatile organic compounds) and environmentally friendly raw materials.

2. Key ingredient selection

The main components of high-performance polyurethane hardener include:

  • Isocyanate: As the basic component of polyurethane, high-performance hardeners usually use multifunctional isocyanates, such as MDI (diphenylmethane diisocyanate), TDI (toluene diisocyanate), etc.
  • Polyol: Choose polyols with high reactivity, such as polyether polyols, polyester polyols, etc., to increase cross-linking density.
  • Catalyst: Catalysts help accelerate the formation reaction of polyurethane. Commonly used catalysts include organotin, amine catalysts, etc.
  • Auxiliaries: including plasticizers, fillers, antioxidants, stabilizers, etc., used to improve the performance of the final product.

3. Recipe example

The following is an example of a basic formula for a high-performance polyurethane hardener:

  • Isocyanates: MDI (4,4?-diphenylmethane diisocyanate), 100 parts
  • Polyol: Polyether polyol (hydroxyl value is approximately 56 mg KOH/g), 50 parts
  • Catalyst: dimethylcyclohexylamine (DMCHA), 0.5 parts
  • Plasticizer: Dioctyl phthalate (DOP), 10 parts
  • Filler: Nanoscale silica, 5 parts
  • Antioxidant: Antioxidant 1010, 0.5 part
  • Stabilizer: UV absorber UV-P, 1 part

4. Formula calculation and adjustment

The formula calculation of high-performance polyurethane hardener needs to consider the ratio of black and white materials, that is, the ratio of isocyanate and polyol. The isocyanate index (NCO/OH index) is usually set at around 105% to ensure complete reaction and a certain excess of NCO groups, thereby increasing cross-linking density and hardness.

Based on previous data, the following formula can be used to calculate:

  • S1 = Number of polyol formulas × hydroxyl value / 56.1 × 100
  • S2 = Water formula amount – 9
  • S3 = Formula amount of small molecule substances × functionality/molecular weight
  • S = S1 + S2 + S3
  • Required amount of isocyanate = (S × 42) / 0.30 × 1.05

5. Application cases

  • High-Performance Coatings: In coating applications that require high hardness and wear resistance, high-performance polyurethane hardeners can significantly improve the surface hardness and scratch resistance of the coating.
  • Sports venues: Polyurethane materials used in sports venues such as runways and basketball courts can improve the elasticity and durability of the material by adding high-performance hardeners.
  • Industrial Flooring: In flooring applications such as factory floors, high-performance hardeners can enhance the hardness and chemical resistance of flooring materials.

6. Summary

The formulation design of high-performance polyurethane hardeners is a delicate process and needs to be customized according to specific application requirements. The above formula is only an example and needs to be adjusted according to actual conditions in actual applications. When designing formulations, in addition to focusing on ingredient selection, factors such as processing conditions and cost-effectiveness also need to be considered.


Please note that the above formula is only an example and should be adjusted according to specific needs and experimental results during actual application. Additionally, follow safety procedures and wear appropriate personal protective equipment when working with chemicals. If more detailed guidance is required, it is recommended to consult a professional chemical engineer or relevant technical consultant.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine –Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62- 3 Evonik Germany – BDMAEE

Recommended brands of polyurethane hardeners

Polyurethane hardener brand recommendation

With the wide application of polyurethane materials in various fields, the demand for improving their physical properties is also increasing. As an important additive, polyurethane hardener can significantly improve the hardness, wear resistance and chemical resistance of polyurethane products to meet the specific needs of different industries. This article will introduce some well-known polyurethane hardener brands on the market and give purchase suggestions.

1. Brand Overview

Polyurethane hardener is a special chemical used to enhance the hardness of polyurethane materials. They are often used in applications where increased hardness is required without sacrificing other physical properties, such as polyurethane coatings, sealants, elastomers, foams, etc.

2. Recommended brands

  • Shuode: Shuode is one of the well-known brands in the polyurethane foaming agent industry. Although it is directly mentioned as a foaming agent, the brand also provides a series of high-quality polyurethane additives. Includes hardener. Shuode’s products are recognized by the market for their excellent performance and wide applicability.
  • Longying: Longying is a chemical supplier specializing in textile post-processing. Its LYH-210 textile hardening resin is widely used in the hardening treatment of webbing. This hardener has environmentally friendly properties, is not easy to soften and is washable.
  • Dulux: Although famous for its paints and coatings, the Dulux brand also has hardener products specifically for concrete and floor treatment, such as the DM-1 model, which is suitable for hardening treatment of concrete surfaces and improving Abrasion resistance and durability of the floor.

3. Selection Guide

  • Performance indicators: When choosing a polyurethane hardener, you must first consider whether its performance indicators meet your application needs, such as hardness, wear resistance, chemical resistance, etc.
  • Scope of application: Different hardeners may be suitable for different polyurethane substrates, make sure the product you choose is suitable for your material type.
  • Environmental protection standards: With the increasing awareness of environmental protection, it has become particularly important to choose hardeners that meet environmental protection standards. Look for products that are clearly labeled as environmentally friendly.
  • Cost-effectiveness: Evaluate the cost-effectiveness ratio of hardeners and select products with high cost-effectiveness.
  • After-sales service: Good after-sales service can ensure that any problems encountered during use can be solved in time.

4. Use cases

  • Car interior: Polyurethane hardeners can be used in car interior materials to increase the hardness of seats and instrument panels and extend their service life.
  • Furniture Manufacturing: In the furniture industry, polyurethane hardeners can increase the hardness of furniture surface coatings and prevent scratches and wear.
  • Building Construction: For concrete surface treatment, the use of polyurethane hardeners can significantly improve the wear resistance and impact resistance of the ground.

5. Conclusion

Choosing the right brand of polyurethane hardener is crucial to ensuring product quality. There are many trustworthy brands on the market, such as Shuode, Longying and Dulux. Before making a decision, please be sure to comprehensively consider your specific needs, including product performance characteristics, scope of application, environmental standards, cost-effectiveness and other factors. Through careful screening and testing, you can find the right polyurethane hardener solution for your project.


Please note that the above content is based on existing information. If you need more detailed information or new market dynamics, it is recommended to consult the relevant brands directly or check new research reports.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62-3 Evonik Germany – BDMAEE