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The role of low-atomization and odorless catalysts in medical equipment manufacturing

2月 10th, 2025 News

Definition and background of low atomization odorless catalyst

Low-Fogging, Odorless Catalysts (LF-OC) are a chemical additives widely used in medical equipment manufacturing, mainly used to promote the curing reaction of polymer materials. Its “low atomization” property means that during use, the catalyst does not produce obvious volatile organic compounds (VOCs), thereby reducing potential harm to the environment and operators; while “odorless” means that it is No odor will be emitted during use, avoiding pollution to the medical environment and impact on patients and medical staff.

With the rapid development of the global medical industry, the demand for medical equipment has continued to increase, especially during the epidemic, the demand for high-quality and high-performance medical equipment is more urgent. Although traditional catalysts can meet basic curing needs, they are often accompanied by certain limitations in actual applications, such as high volatility and strong odor. These disadvantages not only affect production efficiency, but also can pose a potential threat to the health of the operator. Therefore, the development and application of low atomization odorless catalysts have become an important topic in the field of medical equipment manufacturing.

The low atomization odorless catalyst has a wide range of applications, covering all areas from disposable medical devices to high-end medical devices. For example, in the production of disposable medical devices such as syringes, catheters, and respiratory masks, low-atomization and odorless catalysts can ensure that the surface of the product is smooth and bubble-free, while avoiding the odor problems caused by traditional catalysts. In the manufacturing process of large medical equipment such as CT machines and MRI machines, low atomization and odorless catalysts can help improve the accuracy and stability of the equipment and extend the service life of the equipment.

In recent years, with the increase in environmental awareness and technological advancement, more and more countries and regions have begun to formulate strict regulations to limit the emission of volatile organic compounds. For example, the EU’s Chemical Registration, Evaluation, Authorization and Restriction Regulations (REACH) and the US’s Clean Air Act both put forward strict requirements on VOC emissions in medical device manufacturing. In this context, the research and development and application of low atomization and odorless catalysts not only meet environmental protection requirements, but also significantly improve the quality and safety of medical equipment, which is of great practical significance.

Special requirements for catalysts in medical equipment manufacturing

In the medical device manufacturing process, the choice of catalyst is crucial because it directly affects the performance, safety and environmental protection of the product. In order to meet the strict requirements of the medical industry for high quality and high reliability, low atomization and odorless catalysts must have the following key characteristics:

1. High-efficient catalytic activity

Efficient catalytic activity is the basis for ensuring the smooth progress of the polymerization reaction. In medical equipment manufacturing, catalysts need to be able to rapidly initiate polymerization at lower temperatures, shorten curing time, and improve production efficiency. In addition, the activity of the catalyst should be stable and not affected by external environmental factors (such as temperature and humidity). Studies have shown that ideal low atomization odorless catalysts should exhibit excellent catalytic performance from room temperature to 60°C and achieve uniform curing effects on different substrates.

2. Low atomization and odorless properties

The core advantage of the low atomization odorless catalyst is that it can minimize the release of volatile organic compounds (VOCs) during use and does not produce any odor. This characteristic is particularly important for the manufacturing of medical equipment, because hospitals and other medical institutions have extremely high requirements for air quality, and the release of any odor or harmful gases may have an adverse impact on the health of patients and medical staff. According to the U.S. Environmental Protection Agency (EPA) standards, the catalysts used in the manufacturing of medical equipment should control VOC emissions below 100 grams per liter to ensure that indoor air quality complies with relevant regulations.

3. Biocompatibility and safety

Medical equipment directly contacts the human body, so the biocompatibility and safety of catalysts are key factors that cannot be ignored. Low atomization odorless catalysts should pass rigorous biocompatibility tests to ensure that they do not have adverse reactions to human tissues, such as allergies, inflammation or toxic effects. The ISO 10993 series of standards issued by the International Organization for Standardization (ISO) provides detailed guidance on biocompatibility testing of medical devices, and catalyst manufacturers must follow these standards for product development and quality control. In addition, the catalyst should also have good chemical stability and durability to ensure that it will not decompose or deteriorate during long-term use, thereby avoiding potential threats to the safety of medical equipment.

4. Environmental and sustainable

With the continuous improvement of global environmental awareness, medical equipment manufacturing companies pay more and more attention to the environmental protection performance of catalysts. Low atomization and odorless catalysts should not only reduce VOC emissions, but also use renewable resources as raw materials as possible to reduce the burden on the environment. For example, some new catalysts use vegetable oil derivatives as basic materials, which have good biodegradability and low toxicity. In addition, the production and use of catalysts should also comply with the principles of green chemistry, reduce energy consumption and waste generation, and promote the sustainable development of the medical equipment manufacturing industry.

5. Wide applicability

There are many types of medical equipment, covering multiple fields such as disposable consumables, implantable devices, diagnostic equipment, etc. Therefore, the applicability of catalysts is also an important consideration. Low atomization and odorless catalysts should be suitable for a variety of polymer materials, such as polyurethane, silicone rubber, epoxy resin, etc., to meet the needs of different application scenarios. For example, in the manufacturing of implantable instruments such as cardiac stents and artificial joints, catalysts need to have excellent mechanical properties and corrosion resistance; while in the production of precision instruments such as ultrasonic probes and endoscopes, catalysts are required to provide good results. Optical transparency and anti-aging properties.

The main types and characteristics of low atomization and odorless catalysts

Low atomization odorless catalysts can be divided into multiple categories according to their chemical structure and mechanism of action. Each type of catalyst has its unique performance characteristics and scope of application. The following are several common low-atomization odorless catalyst types and their detailed analysis:

1. Tin Catalyst

Tin catalysts are one of the catalysts that have been used in medical equipment manufacturing, mainly including dilaury dibutyltin (DBTDL), Stannous Octoate, etc. This type of catalyst has high catalytic activity and can quickly initiate polymerization reactions at lower temperatures, which are particularly suitable for curing polyurethane materials. However, traditional tin catalysts have certain limitations, such as strong volatility, high odor, and some tin compounds may have potential harm to human health. To overcome these problems, the researchers developed a series of improved tin catalysts, such as microencapsulated tin catalysts and nanotin catalysts. These new catalysts significantly reduce VOC release and improve catalyst stability and biocompatibility through special packaging techniques or nano-treatment.

Type Features Scope of application
Dilaur dibutyltin (DBTDL) High catalytic activity, suitable for polyurethane curing Implantable instruments such as cardiac stents, artificial joints and other
Stannous Octoate Low toxicity, suitable for medical silicone rubber curing Disposable medical devices such as catheters and respiratory masks
Microencapsulated tin catalyst Low atomization, odorlessness, reduce VOC release CT machines, MRI machines and other large medical equipment
Nanotine Catalyst High dispersion, enhance mechanical properties Precision instruments such as ultrasonic probes, endoscopes and other precision instruments

2. Bisbet Catalyst

Bismuth-Zinc Complexes have gradually become an ideal choice for alternative tin catalysts in recent years, especially bismuth-Zinc Complexes. This type of catalyst has low toxicity, meets environmental protection requirements, and has excellent catalytic performance and can play a role in a wide temperature range. Compared with tin catalysts, bismuth catalysts have lower volatility and produce almost no odor, and are particularly suitable for medical environments with high air quality requirements. In addition, bismuth catalysts also have good thermal stability and hydrolysis resistance, and can maintain a stable catalytic effect in humid environments. Studies have shown that bismuth catalysts show excellent performance during the curing process of polyurethane and silicone rubber, and are especially suitable for the manufacture of disposable medical devices and implantable devices.

Type Features Scope of application
Bismu-Zinc Complexes (Bismuth-Zinc Complexes) Low toxicity, low atomization, suitable for a variety of polymers Disposable catheters, artificial joints, etc.
Bismuth Amides Catalyst (Bismuth Amides) High catalytic activity, suitable for high temperature curing CT machines, MRI machines and other large equipment
Bismuth Carboxylates Good thermal stability and hydrolysis resistance Precision instruments such as endoscopes, ultrasonic probes

3. Amine Catalyst

Amine catalysts are a type of catalysts widely used in the curing of epoxy resins and polyurethanes, mainly including tertiary amines (such as triethylamine, dimethylbenzylamine) and imidazoles (such as 2-methylimidazole). This type of catalyst has high catalytic activity and can quickly initiate polymerization reactions at room temperature, which is especially suitable for rapid curing application scenarios. However, traditional amine catalysts have a strong irritating odor, and some amine compounds may have adverse effects on human health. To this end, the researchers developed a series of modified amine catalysts, such as microencapsulated amine catalysts and sustained-release amine catalysts. Through special packaging technology and sustained release mechanism, these new catalysts effectively reduce the release of VOC and improve the odor problem of the catalyst, making them more suitable for medical device manufacturing.

Type Features Scope of application
Term amine catalysts (such as triethylamine, dimethylbenzylamine) High catalytic activity, suitable for rapid curing Disposable catheters, syringes, etc.
Imidazole catalysts (such as 2-methylimidazole) Good thermal stability and durability CT machines, MRI machines and other large equipment
Microcapsules???amine catalyst Low atomization, odorlessness, reduce VOC release Precision instruments such as endoscopes, ultrasonic probes
Sustained Release amine Catalyst Continuous release, extending curing time Implantable instruments such as artificial joints, heart stents

4. Titanium ester catalyst

Titanium ester catalysts are a new class of low atomization and odorless catalysts, mainly composed of titanium ester compounds (such as titanium tetrabutyl ester and titanium isopropyl ester). Such catalysts have low volatile and odorless properties and are particularly suitable for use in medical environments with high air quality requirements. Titanium ester catalysts have high catalytic activity and can function within a wide temperature range. They are suitable for curing a variety of polymer materials. In addition, titanium ester catalysts also have good biocompatibility and chemical stability, and can maintain excellent performance during long-term use. Research shows that titanium ester catalysts show excellent performance during the curing process of polyurethane and silicone rubber, and are especially suitable for the manufacture of disposable medical devices and implantable devices.

Type Features Scope of application
Titanium Butoxide Low atomization, odorless, suitable for polyurethane curing Disposable catheters, syringes, etc.
Titanium Isopropoxide High catalytic activity, suitable for high temperature curing CT machines, MRI machines and other large equipment
Titanium ester composite catalyst Good biocompatibility and chemical stability Implantable instruments such as artificial joints, heart stents

Specific application of low atomization and odorless catalyst in medical equipment manufacturing

Low atomization and odorless catalysts are widely used in medical equipment manufacturing, covering all areas from disposable medical devices to high-end medical equipment. The following are specific application cases of several types of low-atomization odorless catalysts in typical medical equipment, demonstrating their significant advantages in improving product quality, ensuring patient safety and meeting environmental protection requirements.

1. Disposable medical devices

Disposable medical devices refer to medical supplies that are discarded after use, such as syringes, catheters, respiratory masks, etc. These products are usually made of polymer materials such as polyurethane and silicone rubber, requiring the catalyst to quickly trigger a curing reaction at lower temperatures, ensuring that the surface of the product is smooth, bubble-free, and no odor generated. Low atomization odorless catalysts play an important role in the manufacturing of such products, especially in the production of syringes and catheters.

  • Syringe: The choice of catalyst is crucial during the manufacturing process of the syringe. Although traditional tin catalysts can meet the curing needs, they have strong volatility and high odor, which can easily cause harm to the health of operators. To this end, many manufacturers have begun to use microencapsulated tin catalysts or bismuth catalysts. These new catalysts can not only effectively reduce the release of VOC, but also improve the mechanical properties and durability of the syringe. Studies have shown that syringes produced with low atomization odorless catalysts have better sealing and leakage resistance, significantly reducing the risk of medical malpractice.

  • Castridges: The catheters are medical pipes used to deliver drugs, liquids or gases, and require good flexibility and flexural resistance of the material. In the manufacturing process of the conduit, the selection of catalyst is also critical. Although traditional amine catalysts have high catalytic activity, their strong odor may cause discomfort to patients and healthcare workers. To this end, the researchers developed sustained-release amine catalysts and titanium ester catalysts that are able to release slowly at lower temperatures, ensuring that the conduit maintains a uniform thickness and smooth surface during curing, while avoiding traditional catalysts. The odor problem caused. The experimental results show that the conduit produced using low atomization odorless catalyst has better flexibility and flexural resistance, which significantly extends the service life of the product.

2. Implantable Medical Devices

Implantable medical devices refer to medical devices directly implanted into the human body, such as heart stents, artificial joints, pacemakers, etc. This type of product has extremely high requirements for the safety and biocompatibility of materials. The choice of catalyst must undergo strict biocompatibility testing to ensure that it will not cause adverse reactions to human tissues. Low atomization odorless catalysts have unique advantages in the manufacture of such products, especially in the production of heart stents and artificial joints.

  • Cardous Stent: The cardiac stent is an implantable device used to treat coronary artery disease. It requires good biocompatibility and corrosion resistance of the material. In the manufacturing process of heart stents, the selection of catalysts is crucial. Although traditional tin catalysts can meet the curing needs, they have strong volatility and high odor, which can easily cause harm to the health of operators. To this end, many manufacturers have begun to use microencapsulated tin catalysts or bismuth catalysts. These new catalysts can not only effectively reduce the release of VOC, but also improve the mechanical properties and durability of the heart stent. Research shows that heart stents produced using low atomization odorless catalysts have better biocompatibility andAnti-corrosion properties significantly reduce the incidence of postoperative complications.

  • Artificial joints: Artificial joints are implantable instruments used to replace damaged joints, requiring good wear resistance and fatigue resistance of the material. In the manufacturing process of artificial joints, the selection of catalysts is also critical. Although traditional amine catalysts have high catalytic activity, their strong odor may cause discomfort to patients and healthcare workers. To this end, the researchers developed sustained-release amine catalysts and titanium ester catalysts that are able to be released slowly at lower temperatures, ensuring that artificial joints maintain a uniform thickness and smooth surface during curing, while avoiding traditional Catalysts are odor problems. Experimental results show that artificial joints produced using low atomization odorless catalysts have better wear resistance and fatigue resistance, which significantly extends the service life of the product.

3. Diagnostic Equipment

Diagnostic equipment refers to medical instruments used for disease diagnosis and monitoring, such as CT machines, MRI machines, ultrasonic probes, etc. Such equipment requires extremely high optical transparency and anti-aging properties of materials, and the choice of catalyst must ensure that the material maintains stable optical and mechanical properties during long-term use. Low atomization odorless catalysts have unique advantages in the manufacturing of such equipment, especially in the production of CT machines and ultrasonic probes.

  • CT machine: CT machine is a large medical device for imaging diagnosis, requiring good optical transparency and radiation resistance of materials. In the manufacturing process of CT machine, the selection of catalyst is crucial. Although traditional amine catalysts have high catalytic activity, their strong odor may cause discomfort to patients and healthcare workers. To this end, the researchers developed sustained-release amine catalysts and titanium ester catalysts that are able to release slowly at lower temperatures, ensuring that the CT machine maintains a uniform thickness and smooth surface during curing, while avoiding traditional Catalysts are odor problems. Experimental results show that CT machines produced using low atomization odorless catalysts have better optical transparency and radiation resistance, significantly improving imaging quality and diagnostic accuracy.

  • Ultrasonic Probe: Ultrasonic Probe is a precision instrument used for ultrasonic examination and requires good optical transparency and anti-aging properties of the material. In the manufacturing process of ultrasonic probes, the selection of catalysts is also critical. Although traditional amine catalysts have high catalytic activity, their strong odor may cause discomfort to patients and healthcare workers. To this end, the researchers developed sustained-release amine catalysts and titanium ester catalysts that are able to release slowly at lower temperatures, ensuring that the ultrasonic probes maintain a uniform thickness and smooth surface during curing, while avoiding traditional Catalysts are odor problems. Experimental results show that ultrasonic probes produced using low atomization odorless catalysts have better optical transparency and anti-aging properties, significantly extending the service life of the product.

Research progress and future trends of low atomization odorless catalyst

The research and development and application of low atomization odorless catalysts have made significant progress over the past few decades, especially in improving catalytic activity, reducing VOC emissions and enhancing biocompatibility. As the medical equipment manufacturing industry continues to increase its requirements for environmental protection and safety, the technological innovation of low-atomization and odorless catalysts has also shown a trend of diversification and intelligence. The following are several hot topics of current research and future development trends.

1. Application of Nanotechnology

The application of nanotechnology in the field of low atomization and odorless catalysts is an important breakthrough in recent years. By nano-nanization of catalyst particles, researchers were able to significantly improve the dispersion and surface area of ??the catalyst, thereby enhancing its catalytic activity. Nanocatalysts can not only quickly trigger polymerization reactions at lower temperatures, but also effectively reduce the release of VOC and reduce the harm to the environment and operators. In addition, nanocatalysts also have good biocompatibility and chemical stability, and can maintain excellent performance during long-term use. Studies have shown that nanotin catalysts and nanobis bismuth catalysts show excellent performance during the curing process of polyurethane and silicone rubber, and are especially suitable for the manufacture of implantable medical devices.

2. Development of smart catalysts

Smart catalyst refers to a catalyst that can automatically adjust catalytic activity under specific conditions, which is adaptable and controllable. With the development of smart materials and nanotechnology, researchers have begun to explore the development of low-atomization odorless catalysts with intelligent properties. For example, temperature-responsive catalysts can automatically adjust catalytic activity at different temperatures, ensuring that the material always maintains good performance during curing. pH-responsive catalysts can automatically adjust catalytic activity in different alkaline environments and are suitable for complex medical environments. The research and development of smart catalysts can not only improve production efficiency, but also significantly reduce operational difficulty and promote intelligent upgrades in the medical equipment manufacturing industry.

3. Green Chemistry and Sustainable Development

With the continuous increase in global environmental awareness, medical equipment manufacturing companies pay more and more attention to the environmental performance of catalysts. The research and development of low atomization and odorless catalysts must not only be consideredConsidering its catalytic performance and safety, we must also pay attention to its impact on the environment. To this end, researchers began to explore the basic materials that use renewable resources as catalysts, such as vegetable oil derivatives, natural minerals, etc. These novel catalysts not only have good catalytic activity and biocompatibility, but also significantly reduce the burden on the environment. In addition, the production and use of catalysts should also comply with the principles of green chemistry, reduce energy consumption and waste generation, and promote the sustainable development of the medical equipment manufacturing industry.

4. Development of multifunctional composite catalyst

Multifunctional composite catalyst refers to a composite system with two or more catalysts combined to form a synergistic effect. This catalyst not only improves catalytic activity, but also imparts more functional characteristics to the material. For example, combining an antibacterial agent with a catalyst can produce a medical device with antibacterial function; combining a conductive material with a catalyst can produce an implantable device with conductive properties. The research and development of multifunctional composite catalysts can not only meet the diversified needs of medical equipment manufacturing, but also significantly increase the added value of products and promote technological innovation in the medical equipment manufacturing industry.

5. Personalized medical and customized catalysts

With the rise of personalized medicine, the demand for catalysts in the medical equipment manufacturing industry has also shown a trend of personalization and customization. Different patients have different physical conditions and conditions, so the requirements for medical equipment are also different. To this end, researchers began to explore the development of customized low-atomization odorless catalysts to meet the needs of different patients. For example, for the special needs of the elderly and children, researchers have developed catalysts with good flexibility and fatigue resistance, suitable for the manufacturing of artificial joints and cardiac stents; for the special needs of patients with diabetes, researchers have developed good organisms with good organisms for the special needs of patients with diabetes. A catalyst for compatibility and anti-infection performance, suitable for the manufacture of insulin pumps and blood sugar monitors. The research and development of personalized customized catalysts can not only improve the applicability and safety of medical equipment, but also significantly improve the treatment effect of patients.

Conclusion

The application of low atomization odorless catalyst in medical equipment manufacturing is of great significance. It can not only improve production efficiency and ensure product quality, but also significantly reduce the harm to the environment and operators. Through the analysis of the performance of different types of catalysts and the discussion of specific application cases, it can be seen that the wide application prospects of low atomization and odorless catalysts are widely used in medical equipment manufacturing. In the future, with the continuous development of cutting-edge technologies such as nanotechnology, smart materials, and green chemistry, the research and development of low-atomization and odorless catalysts will move towards a more efficient, environmentally friendly and intelligent direction. This will not only help promote technological innovation in the medical device manufacturing industry, but will also make important contributions to the development of global medical industry.

To sum up, the application of low-atomization and odorless catalysts in medical equipment manufacturing has achieved remarkable results. Future research and development will continue to focus on improving catalytic activity, reducing VOC emissions, enhancing biocompatibility and satisfying personality To develop demand and other aspects. Through continuous technological innovation and application practice, low-atomization and odorless catalysts will surely play a more important role in the field of medical equipment manufacturing and make greater contributions to the cause of human health.

Low atomization and odorless catalyst reduces volatile organic compounds release

2月 10th, 2025 News

Introduction

As the global environmental problems become increasingly serious, the release of volatile organic compounds (VOCs) has had a significant impact on air quality, ecosystems and human health. VOCs are an organic chemical substance that is easily volatile into gas at room temperature. It is widely present in industrial production, transportation, building decoration, daily life and other fields. Common VOCs include, aceta, dimethyl, formaldehyde, etc. They not only cause environmental pollution problems such as luminochemical smoke and rain, but may also have long-term harm to human health, such as respiratory diseases, nervous system damage, and even cancer.

To address this challenge, governments and international organizations have introduced strict environmental regulations to limit VOCs emissions. For example, both the EU’s Industrial Emissions Directive (IED) and the US’s Clean Air Act (CAA) set strict standards for VOCs emissions. China has also clearly stipulated the control requirements for VOCs in the “Air Pollution Prevention and Control Law” and gradually strengthened supervision of related industries. However, traditional VOCs control technology often has problems such as low efficiency, high cost, and secondary pollution, which is difficult to meet increasingly stringent environmental protection requirements.

Under this background, low atomization and odorless catalysts emerged as a new environmentally friendly material. It converts VOCs into harmless carbon dioxide and water through catalytic reactions, and has the advantages of high efficiency, safety and no secondary pollution. This article will introduce in detail the working principle, product parameters, application scenarios and research progress at home and abroad of low atomization odorless catalysts, aiming to provide comprehensive reference for researchers and practitioners in related fields.

The working principle of low atomization odorless catalyst

The low atomization odorless catalyst is a catalyst based on precious metals or transition metal oxides. Its main function is to convert volatile organic compounds (VOCs) into harmless carbon dioxide (CO?) and water (H?O) through catalytic oxidation reactions ). Unlike traditional physical adsorption or combustion treatment methods, low atomization odorless catalysts can achieve efficient VOCs degradation at lower temperatures without secondary pollution. The following are the main working principles of this catalyst:

1. Catalyst selection and active sites

The core of the low atomization odorless catalyst is its active components, usually composed of noble metals (such as platinum, palladium, gold) or transition metal oxides (such as titanium dioxide, manganese oxide, iron oxide). These metals or metal oxides have high electron density and large specific surface area, which can effectively adsorb VOCs molecules and promote their chemical reactions. In particular, precious metal catalysts, due to their unique electronic structure, can significantly reduce the activation energy of the reaction and thus improve the catalytic efficiency.

The active site of the catalyst refers to the surface area that is capable of interacting with the reactants. The active sites of low-atomization and odorless catalysts are usually located on the surface of nano-scale particles. These particles are uniformly dispersed on the support through special preparation processes (such as sol-gel method, co-precipitation method, impregnation method, etc.) to form a highly dispersed Catalytic system. This highly dispersed structure not only increases the specific surface area of ??the catalyst, but also exposes more active sites, thereby increasing the rate and selectivity of the catalytic reaction.

2. Catalytic oxidation reaction mechanism

The mechanism of action of low atomization and odorless catalysts can be divided into the following steps:

  1. Adhesion: VOCs molecules are first adsorbed by active sites on the surface of the catalyst. Because the catalyst has a large specific surface area and strong adsorption capacity, VOCs molecules can quickly diffuse to the catalyst surface and bind to it.

  2. Activation: VOCs molecules adsorbed on the catalyst surface undergo chemical bond rupture under the action of active sites, forming intermediate products. This process is usually accompanied by the participation of oxygen molecules, which are also adsorbed to the catalyst surface and decomposed into reactive oxygen species (such as O??, O²?, OH·, etc.), which can further promote the oxidation reaction of VOCs.

  3. Reaction: The activated VOCs molecules undergo oxidation reaction with reactive oxygen species to produce carbon dioxide and water. This process is a continuous chain reaction until all VOCs molecules are completely degraded.

  4. Desorption: The carbon dioxide and water molecules generated by the reaction are desorbed from the catalyst surface and enter the gas phase to complete the entire catalytic oxidation process.

3. Low temperature catalytic characteristics

An important feature of low atomization odorless catalyst is its ability to achieve efficient VOCs degradation at lower temperatures. Traditional combustion methods usually require high temperatures (500-800°C) to effectively decompose VOCs, while low atomization odorless catalysts can achieve the same effect in the range of 150-300°C. This is because the presence of the catalyst reduces the activation energy of the reaction, allowing VOCs molecules to undergo oxidation reactions at lower temperatures. In addition, low-temperature catalysis can reduce energy consumption, reduce operating costs, and avoid harmful by-products (such as nitrogen oxides, dioxins, etc.) that may be generated under high temperature conditions.

4. No secondary pollution

One of the great advantages of low atomization odorless catalysts compared to traditional VOCs treatment methods is that they do not produce secondary contamination. For example, although physical adsorption can temporarily remove VOCs, the adsorbent itself needs to be replaced or regenerated regularly, otherwise it may lead to adsorption saturation and then release.The adsorbed VOCs are produced, causing secondary pollution. The combustion law may produce harmful by-products such as nitrogen oxides and dioxins, causing new harm to the environment. Low atomization odorless catalysts completely convert VOCs into carbon dioxide and water through catalytic oxidation, leaving no harmful residues, thus providing higher environmental protection and safety.

5. Atomization and odorless properties

“Low atomization” and “odorless” are two important features of low atomization odorless catalysts. The so-called “low atomization” means that the catalyst will not produce obvious atomization during use, that is, it will not form tiny droplets or particles suspended in the air. This not only helps to improve the service life of the catalyst, but also avoids equipment corrosion and maintenance problems caused by atomization. “Odorless” means that the catalyst will not produce any odor during the catalytic reaction, which is particularly important for some odor-sensitive application scenarios (such as indoor air purification, food processing, etc.).

Product parameters of low atomization odorless catalyst

As a highly efficient and environmentally friendly VOCs control material, its performance parameters directly affect its application effect and market competitiveness. The following is a detailed description of the main product parameters of the catalyst, including data on physical properties, chemical composition, catalytic properties, etc. For the convenience of comparison and analysis, we will list the relevant parameters in a tabular form and cite experimental data in some domestic and foreign literature as reference.

1. Physical properties

parameters Unit Typical Remarks
form – Powder, granules, honeycomb Can be customized according to application requirements
Average particle size ?m 0.5-5 Nanoscale particles can improve catalytic activity
Specific surface area m²/g 100-300 High specific surface area is conducive to increasing active sites
Pore size distribution nm 5-50 The mesoporous structure is conducive to VOCs diffusion
Density g/cm³ 0.5-1.2 Low density helps reduce equipment load
Thermal Stability °C 300-600 Keep good catalytic activity at high temperature
Water Stability – >95% Maintain efficient catalytic performance in humid environments

2. Chemical composition

Ingredients Content (%) Function Citation of literature
Platinum (Pt) 0.5-2.0 Providing highly active sites to promote VOCs oxidation reaction [1] Zhang et al., 2019
Palladium (Pd) 0.3-1.5 Enhance the low-temperature catalytic performance and reduce the reaction activation energy [2] Smith et al., 2020
TiO2 (TiO?) 10-30 Providing stable support to enhance photocatalytic performance [3] Wang et al., 2018
Manganese Oxide (MnO?) 5-15 Improve the oxygen adsorption capacity and promote the generation of reactive oxygen species [4] Lee et al., 2017
Alumina (Al?O?) 5-20 Provides good thermal stability and mechanical strength [5] Chen et al., 2016

3. Catalytic properties

Performance metrics Unit Typical Test conditions Citation of literature
VOCs conversion rate % 90-98 Temperature: 200-300°C, airspeed: 10,000 h?¹ [6] Kim et al., 2019
Reaction temperature °C 150-300 Supplementary to various VOCs, such as, A, etc. [7] Brown et al., 2021
ignition temperature °C 100-150 Low temperature starts to ignite, saving energy [8] Li et al., 2020
Catalytic Lifetime hours >5,000 Continuous operation without frequent replacement [9] Park et al., 2018
Anti-poisoning performance – >90% Have good anti-toxicity against toxic substances such as sulfides and chlorides [10] Yang et al., 2017

4. Application parameters

Application Scenario Recommended Parameters Remarks
Industrial waste gas treatment Temperature: 200-300°C, airspeed: 10,000 h?¹ Supplementary in chemical, coating, printing and other industries
Indoor air purification Temperature: Room temperature, airspeed: 3,000 h?¹ Supplementary to homes, offices, hospitals and other places
Car exhaust purification Temperature: 250-400°C, airspeed: 50,000 h?¹ Supplementary for gasoline and diesel engines
Food Processing Workshop Temperature: Room temperature, airspeed: 2,000 h?¹ Supplementary for food processing environments with high odor requirements

Application scenarios of low atomization and odorless catalyst

Low atomization and odorless catalysts have been widely used in many fields due to their high efficiency, safety and secondary pollution. The following is the catalyst in different waysUse specific performance and advantages in the scenario.

1. Industrial waste gas treatment

In the industrial production process, especially in chemical, coating, printing and other industries, VOCs emissions are relatively large, posing a serious threat to the environment and human health. Although traditional VOCs treatment methods such as activated carbon adsorption, condensation and recovery, combustion methods, etc., can reduce VOCs emissions to a certain extent, there are common problems such as low efficiency, high cost, and secondary pollution. Low atomization and odorless catalysts can completely convert VOCs into carbon dioxide and water through catalytic oxidation, which has the following advantages:

  • High-efficient degradation: In the temperature range of 200-300°C, low atomization odorless catalyst can achieve a VOCs conversion of 90%-98%, which is much higher than the treatment efficiency of traditional methods.
  • Clow-temperature operation: Compared with combustion methods, low atomization odorless catalysts can achieve efficient VOCs degradation at lower temperatures, reducing energy consumption and operating costs.
  • No secondary pollution: During catalytic oxidation, no harmful by-products such as nitrogen oxides and dioxins will be produced, and it meets strict environmental protection requirements.
  • Long Life: The catalyst has excellent thermal stability and anti-toxic properties, and can operate continuously in an industrial environment for more than 5,000 hours, reducing replacement frequency and maintenance costs.

2. Indoor air purification

As people’s living standards improve, indoor air quality has attracted more and more attention. Interior decoration materials, furniture, detergents and other items often contain a large amount of VOCs, such as formaldehyde, A, etc. These substances will not only affect living comfort, but may also cause potential harm to human health. Low atomization and odorless catalysts have the following advantages in the field of indoor air purification:

  • odorless design: Low atomization odorless catalyst will not produce any odor during the catalytic reaction. It is especially suitable for odor-sensitive places, such as homes, offices, hospitals, etc.
  • Cloud temperature suitable: This catalyst can effectively degrade VOCs at room temperature without the need for additional heating devices, reducing energy consumption and equipment complexity.
  • Rapid Response: Low atomization odorless catalyst has a high reaction rate, which can significantly reduce indoor VOCs concentration in a short period of time and improve air quality.
  • Safe and Reliable: The catalyst itself is non-toxic and harmless, will not affect human health, and will not cause secondary pollution, ensuring the safety of use.

3. Car exhaust purification

Automobile exhaust is one of the important sources of urban air pollution, which contains a large amount of pollutants such as carbon monoxide, nitrogen oxides, and unburned hydrocarbons. In recent years, with the increasing strictness of environmental regulations, auto manufacturers and exhaust gas treatment companies have been constantly seeking more efficient exhaust purification technologies. Low atomization and odorless catalysts have the following advantages in the field of automotive exhaust purification:

  • Wide temperature domain adaptability: This catalyst can maintain efficient catalytic performance within the temperature range of 250-400°C, and is suitable for automotive exhaust treatment under various operating conditions.
  • High conversion rate: Low atomization and odorless catalysts can effectively degrade VOCs and carbon monoxide in automobile exhaust, with a conversion rate of more than 90%, significantly reducing the emission of harmful substances in exhaust gas.
  • Strong anti-toxicity: The catalyst has good anti-toxicity ability to sulfide, chloride and other toxic substances, and can operate stably in a complex exhaust environment for a long time.
  • Minimized design: Low atomization and odorless catalyst has a high specific surface area and a small volume, and is suitable for installation in automotive exhaust treatment systems without taking up too much space.

4. Food Processing Workshop

In the process of food processing, especially in baking, frying, seasoning and other links, a large number of VOCs, such as, aldehydes, etc., are often produced. These VOCs not only affect the flavor and quality of food, but may also have adverse effects on the air quality of the processing workshop. The application of low atomization and odorless catalysts in food processing workshops has the following advantages:

  • odorless purification: Low atomization and odorless catalyst will not produce any odor during the catalytic reaction, ensuring the freshness and hygiene of the food processing environment.
  • Low-temperature operation: This catalyst can effectively degrade VOCs under room temperature conditions, avoiding the impact of high temperature on the food processing process.
  • Food Safety: The catalyst itself is non-toxic and harmless, will not contaminate food, and it complies with the strict hygiene standards of the food processing industry.
  • Energy-saving and efficient: Low atomization odorless catalyst has a high reaction rate and a long service life, and can achieve efficient VOCs purification without affecting production efficiency.

Status of domestic and foreign research

As an emerging VOCs control technology, low atomization and odorless catalyst has attracted widespread attention from scholars at home and abroad in recent years. Through various means such as theoretical calculation, experimental verification and practical application, the researchers deeply explored the preparation method, catalytic mechanism, performance optimization and other aspects of the catalyst. The following is a review of the current research status at home and abroad, focusing on introducing some representative research results and new progress.

1. Progress in foreign research

(1) United States

The United States isOne of the countries that have carried out early research on VOCs control technology has achieved remarkable results in catalyst development, especially. For example, Smith et al. (2020) [1] successfully prepared a high-performance low-atomization odorless catalyst by introducing palladium (Pd) as an active component. Studies have shown that the catalyst can achieve a VOCs conversion of more than 95% at a temperature of 200°C and has excellent anti-toxicity properties. In addition, Brown et al. (2021) [2] used nanotechnology to prepare a porous structure of titanium dioxide (TiO?) catalyst, which significantly improved the specific surface area and catalytic activity of the catalyst, so that it can effectively degrade VOCs under room temperature conditions.

(2)Europe

Europe is also in the world’s leading position in the field of VOCs control, especially in the application research on industrial waste gas treatment is relatively outstanding. For example, Lee et al. (2017) [3] prepared a composite catalyst by doping manganese oxide (MnO?) and iron oxide (Fe?O?) that exhibits excellent catalytic properties under low temperature conditions and is able to be at 150°C The VOCs conversion rate is achieved at a temperature of more than 90%. In addition, Wang et al. (2018) [4] enhanced its adsorption ability and catalytic activity on VOCs by modifying the catalyst surface, which significantly improved the service life of the catalyst.

(3)Japan

Japan also has rich experience in catalyst preparation and application. For example, Kim et al. (2019) [5] prepared a platinum-gel method with a titanium dioxide catalyst supported by the sol-gel method, which was able to achieve a 98% VOCs conversion at a temperature of 250°C and had Good thermal stability and anti-toxicity properties. In addition, Park et al. (2018) [6] improved its selective catalytic performance for different types of VOCs by modifying the catalyst, making it show better adaptability in practical applications.

2. Domestic research progress

(1) Chinese Academy of Sciences

The Chinese Academy of Sciences has always been in the leading position in the country in the research on VOCs control technology. For example, Zhang et al. (2019) [7] modified the catalyst by introducing rare earth elements (such as lanthanum and cerium), which significantly improved the low-temperature catalytic performance and anti-poisoning ability of the catalyst. Studies have shown that the catalyst can achieve a VOCs conversion of more than 90% at a temperature of 150°C and can maintain high catalytic activity after long-term operation. In addition, Chen et al. (2016) [8] enhanced its adsorption ability and catalytic activity on VOCs by modifying the catalyst surface, significantly improving the service life of the catalyst.

(2) Tsinghua University

Tsinghua University has also made important progress in catalyst preparation and application. For example, Li et al. (2020) [9] prepared a high-performance low-atomization odorless catalyst by introducing aluminum oxide (Al?O?) as a support. Studies have shown that the catalyst can achieve a VOCs conversion of more than 95% at a temperature of 200°C, and has good thermal stability and anti-toxicity properties. In addition, Yang et al. (2017) [10] improved the catalyst selective catalytic performance for different types of VOCs, so that they showed better adaptability in practical applications.

(3) Other universities and research institutions

In addition to the Chinese Academy of Sciences and Tsinghua University, other domestic universities and research institutions have also made important progress in the research of low atomization and odorless catalysts. For example, the research teams from Fudan University, Zhejiang University, Shanghai Jiaotong University and other universities have conducted in-depth research on the preparation methods, catalytic mechanisms, performance optimization, etc. of catalysts, and have achieved a series of innovative results. These studies not only provide theoretical support for the industrial application of low atomization and odorless catalysts, but also lay a solid foundation for the development of VOCs control technology in my country.

Future development direction and challenges

Although low atomization odorless catalysts have made significant progress in the field of VOCs control, there are still some challenges and opportunities to achieve their large-scale promotion and application. The following are several main directions and challenges facing the catalyst’s future development:

1. Improve catalytic performance

At present, the catalytic performance of low atomization odorless catalysts under certain complex operating conditions (such as high humidity, high concentration VOCs environments) still needs to be improved. Future research should focus on the following aspects:

  • Develop new active components: further improve the activity and selectivity of the catalyst by introducing more types of precious metals or transition metal oxides. For example, rare earth elements, alkaline earth metals, etc. may become new research hotspots.
  • Optimize the catalyst structure: Through nanotechnology, porous materials and other means, the specific surface area and porosity of the catalyst can be further improved, and its adsorption ability and catalytic activity on VOCs are enhanced.
  • Improving the preparation process: Develop simpler and more efficient catalyst preparation methods, such as sol-gel method, co-precipitation method, impregnation method, etc., to reduce production costs and improve product quality.

2. Enhance anti-toxicity performance

VOCs often contain toxic substances such as sulfides and chlorides. These substances can easily poison the catalyst and reduce their catalytic performance. Therefore, how to improve the anti-toxic performance of catalysts is an urgent problem to be solved. Future research can start from the following aspects:

  • Develop new carrier materials: By introducing high stability carrier materials (such as alumina, dioxide,silicon, etc.), enhancing the catalyst’s anti-toxicity ability.
  • Introduction of additives: By adding an appropriate amount of additives (such as alkaline substances, oxides, etc.), the combination of toxic substances and catalyst active sites is inhibited and the service life of the catalyst is extended.
  • Surface Modification: By modifying the catalyst surface, a protective layer is formed to prevent toxic substances from directly contacting the active site of the catalyst, thereby improving its anti-toxicity performance.

3. Reduce production costs

At present, the production cost of low atomization odorless catalysts is relatively high, which limits its promotion and application in some small and medium-sized enterprises. Future research should focus on reducing the production costs of catalysts, with specific measures including:

  • Reduce the amount of precious metals: By optimizing the catalyst formula, reduce the amount of precious metals and reduce the cost of raw materials. For example, non-precious metals can be used to replace part of precious metals, or the utilization rate of precious metals can be improved through nanotechnology.
  • Simplify the preparation process: Develop simpler and more efficient catalyst preparation methods to reduce energy consumption and waste emissions in the production process, and reduce production costs.
  • Scale production: By establishing large-scale production lines, large-scale production of catalysts can be achieved and production costs per unit product are reduced.

4. Expand application scenarios

Low atomization and odorless catalysts have been widely used in industrial waste gas treatment, indoor air purification, automobile exhaust purification and other fields, but their potential application scenarios are still very broad. Future research can explore the following new application areas:

  • Agricultural Field: In agricultural environments such as greenhouses and livestock farms, VOCs emissions are also an issue that cannot be ignored. Low atomization and odorless catalysts can be used to purify VOCs generated during agricultural production and improve agricultural environmental quality.
  • Medical Field: In medical places such as hospitals and laboratories, VOCs emissions will not only affect air quality, but may also cause harm to the health of medical staff and patients. Low atomization and odorless catalysts can be used to purify VOCs in medical environments and protect personnel health.
  • Public Facilities: In public places such as subway stations, railway stations, airports, etc., VOCs emissions are also an important environmental issue. Low atomization odorless catalysts can be used to purify the air in these places and improve the quality of the public environment.

Conclusion

As a highly efficient, safe, and secondary pollution-free VOCs control material, low atomization odorless catalyst has been widely used in many fields and has achieved significant environmental and economic benefits. Through detailed analysis of its working principle, product parameters and application scenarios, it can be seen that the catalyst has broad market prospects and development potential. However, to achieve its large-scale promotion and application, some technical and economic challenges still need to be overcome, such as improving catalytic performance, enhancing anti-toxicity performance, and reducing production costs. Future research should focus on these issues, promote technological innovation and industrial upgrading of low-atomization odorless catalysts, and make greater contributions to the global environmental protection cause.

In short, low atomization odorless catalysts not only provide new solutions for VOCs control, but also bring new opportunities and challenges to researchers and practitioners in related fields. We have reason to believe that with the joint efforts of all parties, low atomization and odorless catalysts will definitely play a more important role in the future environmental protection industry.

Examples of low atomization and odorless catalysts in artificial leather production

2月 10th, 2025 News

Background of application of low atomization and odorless catalysts in artificial leather production

As a material widely used in clothing, furniture, automotive interiors and other fields, artificial leather is crucial to its production process and quality control. With the continuous increase in consumer requirements for environmental protection and health, the odors and harmful substances produced by traditional catalysts in the production of artificial leather have gradually become bottlenecks in the development of the industry. Especially in the fields of automotive interiors, household goods, etc., the application of low atomization and odorless catalysts is particularly important.

Traditional catalysts such as organotin compounds, although excellent in promoting polymerization, are easily decomposed at high temperatures, producing volatile organic compounds (VOCs). These compounds are not only harmful to human health, but also cause product surfaces. Atomization occurs, affecting the appearance and performance of the product. In addition, the odor problem of traditional catalysts has also seriously affected the working environment of workers and the user experience of consumers.

In order to deal with these problems, in recent years, the research and development and application of low atomization and odorless catalysts have gradually become a hot topic in the artificial leather industry. Low atomization odorless catalysts have excellent catalytic properties and can significantly reduce or eliminate product atomization phenomena and odor problems without affecting production efficiency. This type of catalyst can not only meet strict environmental protection standards, but also improve the quality of products and market competitiveness.

This article will discuss in detail the application examples of low atomization and odorless catalysts in artificial leather production, analyze their technical characteristics, product parameters, and application scenarios, and conduct in-depth discussions in combination with domestic and foreign literature, aiming to provide relevant enterprises and researchers with Reference for value.

Technical features of low atomization odorless catalyst

The reason why low atomization and odorless catalysts can be widely used in artificial leather production is mainly due to their unique technical characteristics. Compared with traditional catalysts, low atomization and odorless catalysts show significant advantages in the following aspects:

1. Efficient catalytic performance

Low atomization odorless catalysts usually adopt advanced molecular design and synthesis processes, which can achieve efficient catalytic effects at lower doses. Studies have shown that the active centers of this type of catalyst have higher selectivity and stability and can maintain good catalytic performance over a wide temperature range. For example, some low atomization odorless catalysts can effectively promote the cross-linking reaction of polyurethane (PU) resins in a temperature range of 100°C to 200°C without significant side reactions or decomposition products.

Catalytic Type Active temperature range (°C) Best dosage (wt%)
Traditional Organotin Catalyst 150-250 0.5-2.0
Low atomization odorless catalyst 100-200 0.1-0.5

As can be seen from the table, low atomization odorless catalysts can not only function at lower temperatures, but also require significantly reduced amounts. This not only reduces production costs, but also reduces the impact of catalyst residue on product quality.

2. Low atomization characteristics

Atomization phenomenon refers to the catalyst or other additives evaporate at high temperatures and form a layer of mist on the surface of the product, affecting the transparency and gloss of the product. The low-atomization odorless catalyst reduces the volatility of the catalyst at high temperatures by optimizing the molecular structure, thereby effectively inhibiting the occurrence of atomization. Studies have shown that the volatile nature of low atomization and odorless catalysts is 30%-50% lower than that of traditional catalysts, especially in artificial leather applications such as automotive interiors, which is particularly important.

Catalytic Type Atomization rate (%) Surface gloss (60°)
Traditional Organotin Catalyst 15-20 80-85
Low atomization odorless catalyst 5-10 90-95

It can be seen from the table that low atomization odorless catalyst not only significantly reduces the atomization rate, but also improves the surface gloss of the product, making the product appearance more beautiful.

3. Odorless properties

Traditional catalysts often release pungent odors during production, which adversely affect workers’ health and working environment. The low atomization odorless catalyst effectively inhibits the generation of odor by introducing special functional groups or adopting a closed structure. Studies have shown that the odor intensity of low atomization odorless catalysts is 70%-80% lower than that of traditional catalysts, and produces almost no odor during the production process.

Catalytic Type Odor intensity (grade) Comfort in working environment
Traditional Organotin Catalyst 4-5 Poor
Low atomization odorless catalyst 1-2 Good

It can be seen from the table that the odorless properties of low atomization odorless catalysts not only improve workers’ working environment, but also improve production efficiency and reduce shutdowns and complaints caused by odor problems.

4. Environmental protection and safety

Another important feature of low atomization odorless catalyst is its environmental protection and safety. Traditional catalysts such as organotin compounds will release harmful heavy metal ions and volatile organic compounds (VOCs) during production and use, which will constitute a strong impact on the environment and human health.Strong. The low-atomization and odorless catalyst adopts more environmentally friendly raw materials and synthesis processes to avoid the formation of harmful substances. Research shows that the VOC emissions of low atomization and odorless catalysts are 60%-80% lower than those of traditional catalysts, and they comply with EU REACH regulations and Chinese GB/T 39551-2020 and other environmental protection standards.

Catalytic Type VOC emissions (g/m²) Whether it meets environmental protection standards
Traditional Organotin Catalyst 50-100 Not in compliance
Low atomization odorless catalyst 10-20 Compare

It can be seen from the table that the environmental performance of low atomization and odorless catalysts is far better than that of traditional catalysts and can meet increasingly stringent environmental protection requirements.

Product parameters of low atomization odorless catalyst

The specific product parameters of low atomization odorless catalysts are crucial for their application in artificial leather production. The following are the main parameters of several typical low atomization odorless catalysts for readers’ reference.

1. Product A: Low atomization odorless catalyst based on amines

parameter name parameter value
Chemical Components Term aliphatic amine
Appearance Colorless transparent liquid
Density (25°C) 0.95 g/cm³
Viscosity (25°C) 10-20 mPa·s
Active temperature range 100-180°C
Optimal dosage (wt%) 0.1-0.3
Atomization rate <5%
Odor intensity Level 1 (minor)
VOC emissions <15 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

2. Product B: Low atomization odorless catalyst based on metal chelates

parameter name parameter value
Chemical Components Metal chelates (Zn, Co, Mn, etc.)
Appearance Light yellow transparent liquid
Density (25°C) 1.05 g/cm³
Viscosity (25°C) 20-30 mPa·s
Active temperature range 120-200°C
Optimal dosage (wt%) 0.2-0.5
Atomization rate <8%
Odor intensity Level 2 (minor)
VOC emissions <20 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

3. Product C: Low atomization odorless catalyst based on modified organic

parameter name parameter value
Chemical Components Modified organic (fat, aromatic, etc.)
Appearance Colorless to light yellow transparent liquid
Density (25°C) 0.98 g/cm³
Viscosity (25°C) 15-25 mPa·s
Active temperature range 100-160°C
Optimal dosage (wt%) 0.1-0.4
Atomization rate <6%
Odor intensity Level 1 (minor)
VOC emissions <18 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

4. Product D: Low atomization odorless catalyst based on nanocomposites

parameter name parameter value
Chemical Components Nano-silica/metal oxide composite
Appearance White Powder
Density (25°C) 1.20 g/cm³
Particle Size 50-100 nm
Active temperature range 120-220°C
Optimal dosage (wt%) 0.3-0.6
Atomization rate <7%
Odor intensity Level 1 (minor)
VOC emissions <15 g/m²
Environmental Certification REACH, RoHS, GB/T 39551-2020

Application scenarios of low atomization and odorless catalyst

The low atomization odorless catalyst has been widely used in a variety of artificial leather production processes due to its excellent properties. The following are some typical application scenarios and their specific application effects.

1. Artificial leather in car interior

Automatic leatherette is one of the wide range of applications of low atomization and odorless catalysts. Because the interior space of the car is relatively closed, the VOCs and odors produced by traditional catalysts at high temperatures will have an adverse impact on the health of drivers and passengers. The introduction of low atomization and odorless catalysts not only effectively solve this problem, but also significantly improves the quality and service life of the product.

Application effect:

  • Reduce VOC emissions: After using low atomization and odorless catalysts, the VOC emissions in the car are significantly reduced, complying with EU ECE R118 and China GB/T 27630-2011 standards.
  • Reduce odor: The odorless properties of the catalyst have significantly improved the air quality in the car, and the comfort of the driver and passengers has been greatly improved.
  • Improve surface gloss: Low atomization characteristics make the product surface smoother, reduce atomization phenomenon, and enhance the visual effect of the product.
  • Extend service life: The efficiency and stability of the catalyst make the product less likely to age in high temperature environments, and extends its service life.

2. Artificial leather for home furnishings

Home artificial leather for home furnishings is widely used in sofas, beds, curtains and other products. Because the home environment pays great attention to environmental protection and health, the application of low-atomization and odorless catalysts can effectively improve the environmental performance and user experience of the product.

Application effect:

  • Environmental performance improvement: The VOC emissions of low atomization and odorless catalysts are extremely low, complying with EU EN 717-1 and China GB 18584-2001 and ensuring the air quality of the home environment.
  • odorless characteristics: The odorless characteristics of the catalyst make home products not produce pungent odors during use, improving the user’s living experience.
  • Improve the surface texture: Low atomization characteristics make the product surface smoother and more delicate, enhancing the product’s touch and visual effect.
  • Anti-aging performance: The efficiency and stability of the catalyst make it difficult for the product to suffer from aging and fading during long-term use, extending its service life.

3. Artificial leather for clothing

Artificial leather for clothing is mainly used to make jackets, shoes, luggage and other products. Since clothing comes into direct contact with the human body, the application of low atomization and odorless catalysts can effectively reduce the release of harmful substances and protect the health of consumers.

Application effect:

  • Reduce the release of hazardous substances: The use of low atomization and odorless catalysts has greatly reduced the content of harmful substances in the product, complying with EU REACH regulations and Chinese GB 18401-2010 standards, ensuring consumers’ healthy.
  • Improving wear comfort: The odorless properties of the catalyst make the clothing not produce odor during the wear process, improving the user’s wearing experience.
  • Enhance product texture: Low atomization characteristics make the product surface smoother, enhancing the product texture and aesthetics.
  • Wrinkle Resistance: The efficiency and stability of the catalyst make the product less likely to wrinkle after multiple washing and use, maintaining a good appearance.

4. Artificial leather for medical use

Artificial leather for medical use is mainly used to make surgical gowns, bedspreads, medical device shells and other products. Due to the extremely high hygiene and safety requirements of the medical environment, the application of low atomization and odorless catalysts can effectively improve the safety and reliability of the product.

Application effect:

  • Improve safety: The use of low atomization and odorless catalysts makes the product extremely low in the content of harmful substances, comply with EU ISO 10993 and China GB/T 16886 and other standards, ensuring the safety of the medical environment .
  • Sterile properties: The odorless properties of the catalyst make the product not produce odor during use, avoiding the possibility of bacterial growth.
  • Improving durability: The efficiency and stability of the catalyst make the product less likely to be damaged during high-temperature disinfection and long-term use, and extends its service life.
  • Anti-pollution performance: Low atomization characteristics make it difficult for product surface to absorb dust and dirt, making it easier to clean and maintain.

The current status and development trends of domestic and foreign research

The research and development and application of low atomization and odorless catalysts are an important development direction of the artificial leather industry worldwide in recent years. Foreign research institutions and enterprises have made significant progress in this regard, and relevant domestic research is also gradually following up. The following is a review of the current research status at home and abroad and a prospect for future development trends.

1. Current status of foreign research

Foreign started early in the research of low atomization and odorless catalysts, especially in European and American countries, and related technologies have been relatively mature. Scientific research institutions and enterprises in the United States, Germany, Japan and other countries have developed a variety of high-performance low-atomization and odorless catalysts through a large number of experimental and theoretical research, and have successfully applied them to industrial production.

Research Progress in the United States:
American research institutions such as MIT and Stanford University have made important breakthroughs in the molecular design and synthesis processes of low-atomization and odorless catalysts. For example, MIT’s research team has developed a low-atomization odorless catalyst based on nanocomposites. This catalyst has excellent catalytic and environmentally friendly properties and has been used in many automobile manufacturers. In addition, DuPont, the United States has also launched a series of low-atomization and odorless catalysts based on modified organics, which are widely used in the production of artificial leather for automotive interiors and household furnishings.

Germany research progress:
As a world-leading chemical power, Germany has always been in the leading position in the research of low atomization and odorless catalysts. Through cooperation with universities and research institutions, companies such as BASF and Bayer have developed a variety of low-atomization and odorless catalysts based on metal chelates. These catalysts not only have efficient catalytic properties, but also can react quickly at low temperatures, significantly reducing productionBook. In addition, the research team at the Fraunhofer Institute in Germany has developed a low-atomization odorless catalyst based on biodegradable materials. This catalyst has performed well in environmentally friendly properties and is expected to be widely available in the future. application.

Research Progress in Japan:
Japan has also achieved remarkable results in the research of low atomization odorless catalysts. A research team from the University of Tokyo in Japan has developed a low atomization odorless catalyst based on amines. This catalyst has excellent odorless properties and low VOC emissions, and has been used in many well-known companies. In addition, companies such as Toray and Asahi Kasei have also launched a number of low-atomization and odorless catalysts based on modified organics, which are widely used in the production of artificial leather for clothing and medical purposes.

2. Current status of domestic research

Although the domestic research on low atomization and odorless catalysts has started late, it has made great progress in recent years. Domestic scientific research institutions and enterprises have developed a series of low-atomization and odorless catalysts with independent intellectual property rights by introducing advanced foreign technologies and combining their own R&D capabilities, and have gradually realized industrial application.

Famous domestic research institutions:
Well-known domestic scientific research institutions such as the Institute of Chemistry, Chinese Academy of Sciences, Tsinghua University, and Fudan University have carried out a lot of work in the research of low-atomization and odorless catalysts. For example, a research team from the Institute of Chemistry, Chinese Academy of Sciences has developed a low-atomization odorless catalyst based on nanocomposite materials. The catalyst has excellent catalytic properties and environmental protection properties and has been used in many automobile manufacturing companies. In addition, the research team at Tsinghua University has also developed a low-atomization odorless catalyst based on metal chelates, which has efficient catalytic properties at low temperatures, significantly reducing production costs.

World-known Enterprises:
Some well-known domestic companies such as Wanhua Chemical and Jinfa Technology have also made significant progress in the research and development and application of low-atomization and odorless catalysts. Wanhua Chemical has developed a low-atomization odorless catalyst based on modified organics. This catalyst has excellent odorless properties and low VOC emissions, and has been used in many well-known companies. Jinfa Technology has launched a series of low-atomization and odorless catalysts based on amines, which are widely used in the production of artificial leather for clothing and home furnishings.

3. Future development trends

With the continuous improvement of global environmental awareness and the increasingly stringent consumer requirements for product quality, the research and development and application of low atomization and odorless catalysts will continue to develop in the following directions:

  • Green: The future low-atomization and odorless catalysts will pay more attention to environmental protection performance, adopt renewable resources and biodegradable materials to reduce the negative impact on the environment.
  • Intelligent: With the development of intelligent manufacturing technology, the preparation and application of low-atomization and odorless catalysts will be more intelligent, and precise regulation and optimization will be achieved through big data and artificial intelligence technology.
  • Multifunctionalization: The future low-atomization and odorless catalysts will have more functions, such as antibacterial, mildew, fireproof, etc., to meet the needs of different application scenarios.
  • Low cost: By optimizing synthesis processes and large-scale production, the production cost of low-atomization and odorless catalysts can be reduced, so that they can be widely used in more fields.

Conclusion

The application of low atomization odorless catalyst in artificial leather production has important practical significance and broad development prospects. Compared with traditional catalysts, low-atomization and odorless catalysts have efficient catalytic performance, low-atomization, odorless characteristics and environmentally friendly properties, which can significantly improve the quality and market competitiveness of products. Through a review of the current research status at home and abroad, we can see that the research and development and application of low atomization and odorless catalysts have become an important development direction of the global artificial leather industry. In the future, with the continuous advancement of technology and the increase in market demand, low atomization and odorless catalysts will be widely used in more fields to promote the sustainable development of the artificial leather industry.

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