Dibutyltinoctyl esters: chemical properties and applications

Introduction

Dibutyltinoctyl ester compounds are an important class of organotin compounds that are widely used in the plastics industry, especially as heat stabilizers in polyvinyl chloride (PVC) processing. Their chemical structure and properties allow these compounds to play key roles in several industrial sectors. This article will delve into the chemical properties, synthesis routes, application fields of dibutyltinoctyl ester compounds and their impact on the environment and health.

Chemical Properties

The general structural formula of dibutyltinoctyl ester compounds can be expressed as R1R2Sn(OR3)2, where R1 and R2 usually represent butyl (Bu), and R3 represents an octyl ester group (such as isooctyl ester). These compounds are colorless to light yellow transparent liquids with good thermal and chemical stability. Their molecular structure enables them to effectively react with hydrogen chloride (HCl) in PVC, inhibiting the degradation of PVC during heating, thereby maintaining the physical properties and appearance of PVC products.

Synthetic pathway

Dibutyltin octyl ester compounds can be synthesized in a variety of ways. A common method is to react dibutyltin oxide with an octyl ester-based alcohol or acid. For example, dibutyltin oxide reacts with isooctyl thioglycolate to form bis(isooctylthioglycolate) dibutyltin. These reactions are usually carried out under specific temperature and pressure conditions, sometimes requiring the use of catalysts to increase yield and purity.

Application fields

  1. PVC heat stabilizer: As a heat stabilizer, dibutyltinoctyl ester compounds are widely used in the processing of PVC products, especially soft PVC and products requiring high transparency. They can effectively prevent thermal degradation of PVC during processing and maintain the transparency and color stability of products.
  2. Catalyst: In organic synthesis, these compounds can also be used as catalysts to participate in various chemical reactions, such as the curing process of polysiloxane.
  3. Coatings and Inks: As additives, they can improve the weather resistance and chemical stability of coatings and are used in the formulation of high-end coatings and inks.

Environmental and health impacts

Although dibutyltinoctyl esters are widely used in industry, their potential effects on the environment and human health have also raised concerns. Organotin compounds, including dibutyltin, have been shown to be toxic to aquatic life and may pose risks to human health, particularly with long-term exposure. Therefore, many countries and regions have implemented regulations that limit or prohibit the use of certain organotin compounds, promoting the development of safer alternatives.

Market trends and future prospects

With the increasing global awareness of environmental protection and health and safety, the use of dibutyltinoctyl ester compounds is facing more and more restrictions . Market trends show that the industry is actively looking for equivalent but more environmentally friendly alternatives. R&D efforts are focused on developing new heat stabilizers with low toxicity and high stability to meet future industry needs and regulatory requirements.

Conclusion

Dibutyltinoctyl ester compounds occupy an important position in plastic processing and other industrial fields due to their unique chemical properties and application properties. However, their potential impact on the environment and health has prompted the industry to seek more sustainable solutions. Future research and development will be dedicated to balancing performance needs with environmental responsibility and pushing the industry in a greener direction.


The above content is based on existing knowledge and public information. Taking into account the continuous progress of science and technology, new research and applications on dibutyltinoctyl ester compounds may need to refer to new scientific literature and industry reports.

Extended reading:

CAS:2212-32-0 – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

N,N-Dicyclohexylmethylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co ., LTD

bismuth neodecanoate/CAS 251-964-6 – Amine Catalysts (newtopchem.com)

stannous neodecanoate catalysts – Amine Catalysts (newtopchem.com)

polyurethane tertiary amine catalyst/Dabco 2039 catalyst – Amine Catalysts (newtopchem.com)

DMCHA – morpholine

N-Methylmorpholine – morpholine

Polycat 41 catalyst CAS10294-43-5 Evonik Germany – BDMAEE

Polycat DBU catalyst CAS6674-22-2 Evonik Germany – BDMAEE

Application of tetramethylguanidine in polyurethane catalysis

Tetramethylguanidine (TMG for short), CAS number 80-70-6, is an important organic compound. Known for its strong alkalinity. It plays a versatile role in the chemical industry, especially in the production process of polyurethane (PU) foam, showing excellent performance as an efficient catalyst. This article will discuss in detail the mechanism, advantages and applications of tetramethylguanidine as a polyurethane catalyst in modern industry.

Introduction to polyurethane foam

Polyurethane is a type of polymer material widely used in the automotive, furniture, construction and packaging industries. PU foam is popular for its excellent thermal insulation, sound insulation and cushioning properties. Its production involves the reaction of isocyanate and polyol to form a urethane chain. This process usually requires a catalyst to accelerate the reaction rate and improve production efficiency and product quality.

The catalytic effect of tetramethylguanidine

Mechanism of action

Tetramethylguanidine is used as a catalyst in the production of polyurethane foam. Its main function is to promote the reaction between isocyanate and polyol. Specifically, TMG enhances the nucleophilicity of the isocyanate group by providing additional proton-accepting sites, thereby accelerating the addition reaction between isocyanate and hydroxyl groups to form urethane chains. In addition, TMG can also promote the self-polymerization reaction of NCO groups to generate urea groups and urethane groups, further enriching the polymer network structure.

Catalytic Advantages

  1. High efficiency: Tetramethylguanidine has extremely high catalytic activity. Adding a small amount can significantly speed up the reaction rate, reduce reaction time, and improve production efficiency.
  2. Selectivity: TMG shows good selectivity during the catalytic process, helping to control the molecular structure of the product and ensuring the uniformity and stability of PU foam.
  3. Environmentally friendly: Compared with traditional metal catalysts, tetramethylguanidine produces fewer by-products during the catalytic process, is easy to handle, and has less impact on the environment.
  4. Cost-Effectiveness: Although tetramethylguanidine itself is more expensive, due to its high efficiency, only a small amount is required for actual use, which can reduce production costs overall.

Application cases and prospects

In the production of polyurethane foam, the introduction of tetramethylguanidine greatly improves the flexibility of the process and the quality of the product. For example, products such as car seats, mattresses, and sound insulation materials use TMG-catalyzed PU foam to not only enhance comfort and durability, but also improve overall environmental performance.

With the growing demand for environmentally friendly and high-performance materials, tetramethylguanidine has broad application prospects as a catalyst in the production of polyurethane foam. R&D personnel are working to develop more efficient and environmentally friendly catalyst systems to meet future market needs. At the same time, by finely regulating the use of catalysts, the physical properties of the foam, such as hardness, elasticity, density, etc., can be further optimized to adapt to more diverse product design requirements.

Conclusion

Tetramethylguanidine, as a catalyst in the production of polyurethane foam, has become an important force in promoting the development of the polyurethane industry due to its high efficiency, selectivity and environmentally friendly characteristics. With the advancement of technology and changes in market demand, the application of tetramethylguanidine in PU foam and other related fields will continue to expand, making greater contributions to industrial production and environmental protection.

In short, tetramethylguanidine is not only a simple chemical, but also a bridge connecting chemical theory and industrial practice. Its existence promotes Technical innovation and sustainable development of the polyurethane industry. In the future, with the continuous advancement of new material science, tetramethylguanidine and its similar catalysts will play an important role in a wider range of fields.

Extended reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85- 0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62- 3 Evonik Germany – BDMAEE

Application of tetramethylguanidine as wool dyeing auxiliary

Wool, as a natural fiber, has been loved by people since ancient times for its unique warmth retention, hygroscopicity and aesthetics. However, the dyeing process of wool is full of challenges because the wool fiber has a complex structure and is easily damaged by heat and chemicals. In order to improve the dyeing effect, ensure the brightness and durability of the color, and protect the fiber from damage, various dyeing auxiliaries are widely used. Among them, Tetramethylguanidine (TMG), as a new wool dyeing auxiliary, has shown its unique advantages.

Challenges of wool dyeing

The main component of wool is keratin, a protein fiber that is highly hydrophilic and has an affinity for certain dyes. However, problems in the dyeing process include uneven distribution of dye, insufficient dyeing depth, and the complexity of post-dyeing treatments. The microporous structure and surface characteristics of wool fibers determine that it is difficult for dye molecules to penetrate and fix evenly. Especially under high temperature conditions, wool may shrink and be damaged, leading to dyeing failure.

Mechanism of action of tetramethylguanidine

Tetramethylguanidine, as a strongly alkaline organic compound, plays the following key roles in the wool dyeing process:

  1. Improve dye solubility: TMG can increase the pH value of the dye solution and improve the solubility of the dye, making it easier for the dye molecules to disperse in the water and contact the wool fiber more effectively.
  2. Promote dye penetration: Due to its alkaline nature, tetramethylguanidine can open the scale layer of wool fiber, making it easier for dye molecules to penetrate into the fiber to achieve uniform dyeing.
  3. Prevent fiber damage: During the high-temperature dyeing process, TMG can stabilize the structure of wool fibers, reduce fiber damage caused by thermal expansion and contraction, and maintain the original elasticity and strength of the fibers.
  4. Improve dye fastness: Through the special interaction between dyes and fibers, tetramethylguanidine can enhance the binding force between dyes and wool fibers, improving the wash fastness and light fastness of dyeing. .

Application examples and advantages

In the actual wool dyeing process, the application of tetramethylguanidine has proven its significant advantages:

  • Improve dyeing efficiency: Using tetramethylguanidine as a dyeing auxiliary can significantly shorten the dyeing time, improve production efficiency, and also reduce energy consumption.
  • Improve dyeing uniformity: The addition of TMG makes the dye more evenly distributed on the fiber, avoiding the problems of dyeing spots and color difference, and improving the appearance quality of the product.
  • Enhance color stability: By strengthening the binding of dyes to wool fibers, tetramethylguanidine can effectively improve the durability of dyeing. Even after multiple washings, the color remains as bright as ever.
  • Environmentally friendly: Compared with traditional dyeing auxiliaries, tetramethylguanidine is used less and produces relatively low wastewater pollution, which is in line with the development trend of green dyeing and finishing.

Conclusion

Tetramethylguanidine, as an efficient wool dyeing auxiliary, its application in the dyeing process not only solves the problems in traditional dyeing processes solve many problems and bring higher quality and economic benefits to the production of wool products. As the textile industry attaches increasing importance to environmental protection and sustainable development, the development and application of tetramethylguanidine and its similar compounds will become one of the key factors in promoting the advancement of textile dyeing technology.

In the field of textile dyeing and finishing in the future, tetramethylguanidine is expected to become a mainstream dyeing auxiliary, bringing revolutionary changes to the dyeing process of wool and other protein fibers, and helping the textile industry become more environmentally friendly, efficient and High-quality development.

Further reading:

N-Ethylcyclohexylamine – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

CAS 2273-43-0/monobutyltin oxide/Butyltin oxide – Manufacturer of N,N-Dicyclohexylmethylamine and N,N-Dimethylcyclohexylamine – Shanghai Ohans Co., LTD

T120 1185-81-5 di(dodecylthio) dibutyltin – Amine Catalysts (newtopchem.com)

DABCO 1027/foaming retarder – Amine Catalysts (newtopchem.com)

DBU – Amine Catalysts (newtopchem.com)

bismuth neodecanoate – morpholine

DMCHA – morpholine

amine catalyst Dabco 8154 – BDMAEE

2-ethylhexanoic-acid-potassium-CAS-3164-85-0-Dabco-K-15.pdf (bdmaee.net)

Dabco BL-11 catalyst CAS3033-62- 3 Evonik Germany – BDMAEE