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Technical analysis on how amine foam delay catalysts accurately control foam structure and density

2月 10th, 2025 News

Introduction

Amine foam delay catalysts are widely used in modern industry, especially in the preparation of polyurethane foams. This type of catalyst can effectively control the foam generation rate and structure, thereby achieving precise control of foam density, pore size distribution and mechanical properties. With the continuous growth of market demand and technological advancement, how to optimize the use of amine foam delay catalysts through scientific methods to improve the quality of foam products has become one of the hot topics of current research.

This article will conduct in-depth discussion on the working principle, influencing factors and precise control technology of foam structure and density of amine foam. The article first introduces the basic concepts and classification of amine foam delay catalysts, and then analyzes in detail its mechanism of action and the influence of key parameters. On this basis, combined with new research results at home and abroad, we discuss how to achieve precise control of foam structure and density through experimental design, process optimization and material selection. Afterwards, summarize the challenges and future development directions in the current study and propose some possible solutions.

Basic concepts and classifications of amine foam delay catalysts

Amine foam delay catalysts are a class of chemical additives used to regulate the foaming process of polyurethane foam. Their main function is to delay or accelerate the reaction between isocyanate (MDI or TDI) and polyols, thereby controlling the foam formation rate and final structure. According to their chemical structure and mechanism of action, amine foam delay catalysts can be divided into the following categories:

  1. Term amine catalysts: This is a common amine catalyst, mainly including dimethylamine (DMAE), triamine (TEA), and dimethylcyclohexylamine (DMCHA). These catalysts promote their reaction with polyols by providing protons to isocyanate molecules, but their reaction rates are relatively slow and are therefore often used to delay foaming.

  2. Amid catalysts: such as N,N-dimethacrylamide (DMAC) and N-methylpyrrolidone (NMP). These catalysts not only have catalytic effects, but can also act as solvents or Plasticizer to improve foam fluidity and pore structure.

  3. Organometal amine complexes: such as octyltin (SnOct) and titanium butyl ester (TBOT), such catalysts are usually combined with other amine catalysts and can be used at lower temperatures It plays an efficient catalytic role and has a good delay effect.

  4. Composite amine catalysts: In order to meet the needs of different application scenarios, researchers have developed a variety of composite amine catalysts, such as combining tertiary amines with amides, organometallic amine complexes, etc. , to achieve wider catalytic effects and better delay performance.

Product Parameters

Category Common Compounds Features Application Scenario
Term amine catalysts DMAE, TEA, DMCHA Delayed foaming, suitable for low temperature environments Cooling equipment, insulation materials
Amides Catalysts DMAC, NMP Improve fluidity and enhance mechanical properties Furniture, Car Interior
Organometal amine complex SnOct, TBOT High-efficiency catalysis, suitable for high temperature environments Industrial pipelines and building thermal insulation
Composite amine catalyst DMAE + SnOct, TEA + DMAC Excellent comprehensive performance and strong adaptability Multiple application scenarios

The mechanism of action of amine foam delay catalyst

The mechanism of action of amine foam delay catalysts is mainly reflected in the following aspects:

  1. Delayed foaming reaction: Amines catalysts temporarily inhibit their reaction with polyols by forming weak hydrogen bonds or complexes with isocyanate molecules. This delay effect allows the foam not to expand too quickly in the initial stage, thus providing sufficient time for the subsequent physical foaming process. Studies have shown that the delay effect of tertiary amine catalysts is closely related to their alkaline strength. The stronger the alkalinity, the more obvious the delay effect (Siefken, 1987).

  2. Promote cross-linking reaction: During the delayed foaming process, amine catalysts gradually release protons, promoting the cross-linking reaction between isocyanate and polyol. This process not only helps to form a stable foam structure, but also improves the mechanical properties of the foam. Especially for polyurethane systems containing more rigid segments, amine catalysts can significantly enhance the rigidity and heat resistance of the foam (Herrington, 1990).

  3. Adjust the pore size distribution: The amount and type of amine catalysts added have an important influence on the size and distribution of foam pore size. An appropriate amount of catalyst can promote the foam to foam under uniform conditions, forming a small and uniform pore structure; while an excessive amount of catalyst may cause the foam pore size to be too large or irregular, affecting the performance of the final product. By precisely controlling the amount of catalyst, fine control of foam pore size can be achieved (Kolb, 2005).

  4. Improving fluidity: Some amine catalysts, such as amide catalysts, not only have catalytic effects, but also act as plasticizers to reduce the viscosity of the foam mixture and improve its fluidity. This is especially important for molding of complex shapes and can ensure bubbles?Fill well in the mold to avoid bubbles or holes (Miyatake, 2008).

  5. Improving reaction selectivity: Amines catalysts can also preferentially promote certain specific chemical reaction paths by adjusting the selectivity of the reaction. For example, in soft foam polyurethane systems, amine catalysts can selectively promote the reaction of isocyanate with water to form carbon dioxide gas, thereby promoting the expansion of the foam; while in hard foam systems, it promotes more isocyanate Cross-linking with polyols forms a dense foam structure (Smith, 2012).

Key factors affecting the effect of amine foam delay catalysts

The effect of amine foam retardation catalysts is affected by a variety of factors, including the type of catalyst, dosage, reaction temperature, raw material ratio and foaming process. The specific impact of these factors on foam structure and density will be described in detail below.

1. Catalyst Type

Different types of amine catalysts have different catalytic activities and delay effects. Due to its strong alkalinity, tertiary amine catalysts usually have a good delay effect and are suitable for application scenarios that require a long time of foaming; while amide catalysts perform well in improving foam fluidity and are suitable for complex shapes. mold forming. In addition, organometallic amine complexes show higher catalytic efficiency under high temperature environments and are suitable for use in fields such as industrial pipelines and building thermal insulation. Choosing the right type of catalyst is the key to achieving precise control of foam structure and density.

Catalytic Types Delay effect Liquidity Applicable temperature range Applicable scenarios
Term amine catalysts Strong Medium -10°C ~ 60°C Cooling equipment, insulation materials
Amides Catalysts Medium Strong -20°C ~ 80°C Furniture, Car Interior
Organometal amine complex Weak Medium 60°C ~ 150°C Industrial pipelines and building thermal insulation
Composite amine catalyst Adjustable Adjustable -20°C ~ 120°C Multiple application scenarios

2. Catalyst dosage

The amount of catalyst used has a significant impact on the foaming rate and final structure of the foam. An appropriate amount of catalyst can effectively delay the foaming process, causing the foam to expand under uniform conditions, forming a small and uniform pore structure; while an excessive amount of catalyst may lead to excessive or irregular foam pore size, or even excessive expansion, affecting The mechanical properties and appearance quality of the product. Therefore, determining the optimal amount of catalyst is an important part of achieving precise control of foam structure and density.

Catalytic Dosage (wt%) Foam pore size (?m) Foam density (kg/m³) Mechanical properties (compression strength, MPa)
0.5 50-100 30-40 0.2-0.3
1.0 30-60 40-50 0.3-0.4
1.5 20-40 50-60 0.4-0.5
2.0 10-30 60-70 0.5-0.6
2.5 5-20 70-80 0.6-0.7

3. Reaction temperature

Reaction temperature is another important factor affecting the effect of amine foam retardation catalysts. Lower temperatures are conducive to extending the delay time of the catalyst, causing the foam to foam slowly at lower temperatures, forming a more uniform pore structure; while higher temperatures will accelerate the release of the catalyst, shorten the foaming time, and lead to foaming. The aperture increases. Therefore, reasonable control of the reaction temperature is crucial to achieve precise control of foam structure and density.

Reaction temperature (°C) Foam pore size (?m) Foam density (kg/m³) Mechanical properties (compression strength, MPa)
20 50-100 30-40 0.2-0.3
40 30-60 40-50 0.3-0.4
60 20-40 50-60 0.4-0.5
80 10-30 60-70 0.5-0.6
100 5-20 70-80 0.6-0.7

4. Raw material ratio

The ratio of raw materials, especially the ratio of isocyanate to polyol, also has an important impact on the effect of amine foam retardation catalysts. Higher isocyanate content will accelerate the foaming reaction, resulting in an increase in the foam pore size; while lower isocyanate content will slow the foaming process and form a denser foam structure. Therefore, rationally adjusting the ratio of raw materials is an effective means to achieve accurate control of foam structure and density.

Isocyanate/polyol ratio Foam pore size (?m) Foam density (kg/m³) Mechanical properties (compression strength, MPa)
1:1 50-100 30-40 0.2-0.3
1.2:1 30-60 40-50 0.3-0.4
1.5:1 20-40 50-60 0.4-0.5
2:1 10-30 60-70 0.5-0.6
2.5:1 5-20 70-80 0.6-0.7

5. Foaming process

Foaming process, including stirring speed, casting method and mold design, will also affect the effect of amine foam delay catalysts. Faster stirring speed can promote the uniform dispersion of the catalyst and make the foam foam foam under uniform conditions; while slower stirring speed can lead to uneven distribution of the catalyst, affecting the pore size and density of the foam. In addition, reasonable casting methods and mold design can also help improve the quality of the foam and avoid problems such as bubbles or holes.

Foaming process parameters Foam pore size (?m) Foam density (kg/m³) Mechanical properties (compression strength, MPa)
Agitation speed (rpm) 200 50-60 0.4-0.5
Casting method (one-time/several) One-time 50-60 0.4-0.5
Mold design (complex/simple) Simple 50-60 0.4-0.5

Experimental Design and Process Optimization

In order to achieve precise control of foam structure and density by amine foam delay catalysts, researchers usually use systematic experimental design and process optimization methods. The following are several common experimental design and process optimization strategies:

1. Single-factor experimental method

The single-factor experimental method is a commonly used experimental design method. By changing a certain variable (such as catalyst type, dosage, reaction temperature, etc.) one by one, it observes its impact on the foam structure and density. The advantage of this method is that it is simple to operate and easy to analyze the relationship between variables; the disadvantage is that it cannot fully consider the interaction of multiple variables. Therefore, the single-factor experimental method is usually used to initially screen the best conditions.

2. Orthogonal experimental method

Orthogonal experimental method is an experimental design method based on statistical principles. By constructing an orthogonal table, systematically arrange the combined experiments of multiple variables to obtain comprehensive data with a small number of experiments. Orthogonal experimental method can effectively reveal the interaction between various variables and help researchers find an excellent combination of process parameters. This method has been widely used in the study of amine foam delay catalysts (Wang et al., 2015).

3. Response surface method

The response surface method is an optimization method based on mathematical model. By fitting experimental data, it establishes the response variable (such as foam density, pore size, etc.) and the input variable (such as catalyst dosage, reaction temperature, etc.) Functional relationship. By solving the large or small value of this function, you can find an excellent combination of process parameters. The response surface method not only considers the interaction of multiple variables, but also predicts the response value under unexperimental conditions, so it has important application value in the study of amine foam delay catalysts (Li et al., 2017).

4. Computer simulation

With the development of computer technology, more and more researchers have begun to use computer simulation methods to predict the effect of amine foam delay catalysts. By establishing molecular dynamics models or finite element models, researchers can simulate the foaming process of foam in a virtual environment and analyze the effects of catalysts on foam structure and density. Computer simulation not only saves experimental costs, but also provides theoretical guidance for experimental design (Zhang et al., 2019).

The current situation and development trends of domestic and foreign research

In recent years, significant progress has been made in the research of amine foam delay catalysts, especially in the development of catalysts, understanding of mechanisms of action, and expansion of application fields. The following will introduce the new research progress and development trends of amine foam delay catalysts from two perspectives at home and abroad.

Current status of foreign research

  1. United States: The United States is one of the leading countries in the global research on polyurethane foams, especially in the development of amine foam delay catalysts. For example, DuPont and Dow Chemical have developed a series of high-performance composite amine catalysts that can achieve precise control of foam structure and density over a wide temperature range. In addition, American researchers also used advanced characterization techniques (such as X-ray diffraction, scanning electron microscopy, etc.) to deeply study the mechanism of action of amine catalysts, revealing their microscopic behavior during foam foaming (Herrington, 1990; Smith, 2012).

  2. Europe: Europe is also in the international leading position in the research of amine foam delay catalysts. Companies such as BASF and Bayer in Germany have developed a variety of new amine catalysts that can achieve efficient delayed foaming effect in low temperature environments. In addition, European researchers also conducted in-depth discussions on the interaction between amine catalysts and polyurethane systems through multi-scale modeling and computer simulation, providing a theoretical basis for the design of catalysts (Kolb, 2005; Miyatake, 2008).

  3. Japan: Japan has also made important progress in the research on amine foam delay catalysts. Japanese researchers have developed a new type of amide catalyst that can significantly improve its fluidity without affecting the mechanical properties of the foam. In addition, JapanThe researchers also further enhanced the catalytic effect of amine catalysts by introducing nanomaterials (such as carbon nanotubes, graphene, etc.), and achieved more precise control of foam structure and density (Watanabe et al., 2014).

Domestic research status

  1. China: China has developed rapidly in the research of amine foam delay catalysts, especially in the field of catalyst synthesis and application. Institutions such as the Institute of Chemistry, Chinese Academy of Sciences and Tsinghua University have developed a series of amine catalysts with independent intellectual property rights, which can achieve efficient delayed foaming effect in low temperature and high humidity environments. In addition, domestic researchers have further improved the hydrophobicity and anti-aging properties of foam by introducing functional additives (such as silicone oil, fluorocarbon surfactants, etc.) (Li et al., 2017; Zhang et al., 2019).

  2. Korea: South Korea has also made some important progress in the research on amine foam delay catalysts. Researchers from the Korean Academy of Sciences and Technology (KAIST) have developed a novel organometallic amine complex catalyst that can achieve efficient delayed foaming effect in high temperature environments. In addition, South Korean researchers have also developed an environmentally friendly amine catalyst with good biodegradability and low toxicity by introducing biobased materials (such as vegetable oils, starch, etc.) (Kim et al., 2016).

Future development trends

  1. Development of green catalysts: With the increasing awareness of environmental protection, the development of green and environmentally friendly amine foam delay catalysts has become the focus of future research. Researchers are exploring the use of renewable resources such as natural plant extracts and microbial metabolites as catalyst precursors to reduce dependence on traditional petroleum-based chemicals. In addition, researchers are working to develop catalysts with self-healing functions to extend their service life and reduce production costs (Gao et al., 2018).

  2. Design of smart catalysts: Smart catalysts refer to new catalysts that can automatically adjust catalytic performance according to environmental conditions. Researchers are using nanotechnology and smart materials to develop smart amine catalysts with characteristics such as temperature response, pH response, and photoresponse. These catalysts can automatically adjust their catalytic activity under different foaming conditions to achieve dynamic control of foam structure and density (Wang et al., 2015).

  3. Integration of Multifunctional Catalysts: To meet the increasingly complex industrial needs, researchers are developing amine foam delay catalysts that integrate multiple functions. For example, the catalyst is combined with functional additives such as flame retardants, antibacterial agents, and conductive agents to give the foam more special properties. This multifunctional catalyst not only improves the overall performance of the foam, but also simplifies the production process and reduces production costs (Li et al., 2017).

Conclusion and Outlook

Amine foam delay catalyst plays a crucial role in the preparation of polyurethane foam, and can effectively control the foam generation rate and final structure, thereby achieving accurate control of foam density, pore size distribution and mechanical properties. By in-depth research on the action mechanism of amine catalysts, combined with experimental design, process optimization and material selection, researchers have achieved many important research results. However, with the continuous changes in market demand and technological advancement, the research on amine foam delay catalysts still faces many challenges.

In the future, researchers should focus on the following aspects: First, develop green and environmentally friendly catalysts to reduce dependence on traditional petroleum-based chemicals; second, design smart catalysts to achieve dynamic control of foam structure and density; third, It is an integrated multifunctional catalyst that gives foam more special properties. Through continuous exploration and innovation, we believe that amine foam delay catalysts will show greater potential in future industrial applications and bring more economic and environmental benefits to society.

References

  1. Siefken, L. (1987). “The Role of Catalysts in Polyurethane Foams.” Journal of Applied Polymer Science, 32(1), 1-15.
  2. Herrington, T. M. (1990). “Catalyst Systems for Polyurethane Foams.” Polymer Engineering & Science, 30(12), 825-832.
  3. Kolb, H. C. (2005). “Catalysis in Polyurethane Chemistry.” Chemical Reviews, 105(10), 4121-4148.
  4. Miyatake, K. (2008). “Effect of Amine Catalysts on the Properties of Polyurethane Foams.” Journal of Cellular Plastics, 44(3), 215-228.

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  5. Smith, J. R. (2012). “Mechanism of Delayed Catalysis in Polyurethane Foams.” Macromolecules, 45(10), 4121-4128.
  6. Wang, Y., et al. (2015). “Optimization of Amine Catalysts for Polyurethane Foams Using Response Surface Methodology.” Industrial & Engineering Chemist ry Research, 54(12), 3121-3128 .
  7. Li, X., et al. (2017). “Development of Environmentally Friendly Amine Catalysts for Polyurethane Foams.” Green Chemistry, 19(10), 2345-2352.

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  8. Zhang, Q., et al. (2019). “Computer Simulation of Amine Catalysts in Polyurethane Foams.” Journal of Computational Chemistry, 40(15), 1456-1463.
  9. Watanabe, T., et al. (2014). “Improvement of Foam Properties by Nanomaterials in Polyurethane Foams.” ACS Applied Materials & Interfaces, 6(11), 8 121-8128.
  10. Kim, J., et al. (2016). “Biobased Amine Catalysts for Polyurethane Foams.” Journal of Applied Polymer Science, 133(15), 43211-43218.
  11. Gao, F., et al. (2018). “Self-healing Amine Catalysts for Polyurethane Foams.” Advanced Functional Materials, 28(12), 1705678.

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Key role of amine foam delay catalysts in the development of high-performance thermal insulation materials

2月 10th, 2025 News

Introduction

Amine foam delay catalysts play a crucial role in the development of high-performance thermal insulation materials. As global attention to energy efficiency and environmental protection increases, the performance requirements of thermal insulation materials continue to increase. Although traditional thermal insulation materials perform well in some applications, their performance is often difficult to meet the needs in extreme environments or high-demand application scenarios. Therefore, the development of new, efficient and environmentally friendly thermal insulation materials has become one of the hot topics of current research.

Amine foam delay catalysts, as a functional additive, can play a key role in the preparation of foam plastics and significantly improve the comprehensive performance of thermal insulation materials. These catalysts optimize the thermal insulation effect, mechanical strength and durability of the material by adjusting the chemical reaction rate during the foaming process and controlling the microstructure parameters such as the size, distribution and density of the foam. In addition, amine foam delay catalysts can also improve the processing performance of materials, reduce energy consumption and waste emissions during the production process, and conform to the concept of green manufacturing.

This article will deeply explore the application of amine foam delay catalysts in the development of high-performance thermal insulation materials, and analyze their working principle, type and their impact on material properties. At the same time, based on new research results at home and abroad, the performance of different types of amine catalysts in actual applications is discussed in detail, and by comparing experimental data, it reveals its advantages in improving the performance of thermal insulation materials. Later, this article will also look forward to future research directions and development trends, providing reference and reference for researchers in related fields.

The working principle of amine foam delay catalyst

The main function of amine foam delay catalyst is to regulate the speed and progress of foaming reaction during the preparation of foam plastics. Specifically, these catalysts achieve precise control of the foam structure by affecting the decomposition rate of the foaming agent, the curing rate of the polymer matrix, and the diffusion rate of the gas in the foam. The following is a detailed explanation of the working principle of amine foam delay catalysts:

1. Regulation of foaming agent decomposition

In the preparation of foam plastics, the decomposition of the foaming agent is a key step in forming air bubbles. Common physical foaming agents (such as nitrogen, carbon dioxide) and chemical foaming agents (such as azodiformamide, sodium hydrocarbon) will release gas under the action of heating or chemical reactions, thereby forming foam. However, the decomposition rate of the foaming agent may lead to excessive or uneven bubbles, affecting the quality of the foam; while the decomposition rate of the foam is too slow, it will lead to incomplete foaming, reducing the expansion rate and thermal insulation performance of the material.

Amine foam delay catalysts can delay the decomposition rate of the foaming agent by chemical reaction with the foaming agent or its decomposition product. For example, certain amine compounds can react with sexual substances (such as isocyanate) to form stable intermediates, thereby inhibiting the rapid decomposition of the foaming agent. This delay effect makes the decomposition of the foaming agent more uniformly and the formation of bubbles more stable, and finally obtains an ideal foam structure.

2. Regulation of polymer matrix curing

In addition to regulating the decomposition of foaming agents, amine foam delay catalysts can also affect the curing process of polymer matrix. In the preparation of polyurethane foam, the reaction between isocyanate and polyol is a critical step in forming a polymer network. However, if the curing reaction is too fast, it may lead to unstable foam structure and even cracking or collapse. On the contrary, excessive curing reaction will affect the strength and durability of the foam.

Amine foam retardation catalysts can adjust the rate of curing reaction by reacting with isocyanate or polyol. For example, certain amine compounds can act as latent catalysts, remain inert at low temperatures, and quickly activate at high temperatures, promoting the progress of the curing reaction. This delayed curing mechanism not only improves the stability of the foam, but also improves the mechanical properties and heat resistance of the material.

3. Regulation of gas diffusion

In the preparation process of foam plastics, the diffusion rate of gas in the foam is also an important factor affecting the foam structure. If the gas diffuses too quickly, it may cause bubbles to burst or merge, forming larger holes and reducing the thermal insulation performance of the material. On the contrary, if the gas diffuses too slowly, it may lead to excessive pressure inside the bubble, affecting the expansion rate and uniformity of the foam.

Amine foam retardation catalysts can regulate the diffusion rate of gas in the foam by changing the viscosity and elastic modulus of the polymer matrix. For example, certain amine compounds can react crosslinking with polymer chains to increase the viscosity of the matrix and slow down the diffusion rate of the gas. This regulatory mechanism helps maintain the stability and uniformity of the bubbles, thereby improving the thermal insulation effect of the foam material.

4. Optimization of microstructure

Argan foam delay catalysts can optimize the microstructure of foam materials through coordinated regulation of foaming agent decomposition, polymer curing and gas diffusion. The ideal foam structure should have uniform pore size distribution, appropriate porosity and good pore wall connectivity. These microstructure characteristics not only determine the thermal insulation properties of the foam material, but also affect its mechanical strength, durability and processing properties.

Study shows that the use of amine foam delay catalysts can significantly improve the pore size distribution and porosity of foam materials. For example, a research team from the Massachusetts Institute of Technology (MIT) in the United StatesThe experiments carried out show that the pore size distribution of polyurethane foam materials with specific amine catalysts is more uniform, with the average pore size reduced from 50-100 microns to 20-50 microns, and the porosity increased by about 15%. This not only improves the thermal insulation properties of the material, but also enhances its compressive strength and durability.

Types and characteristics of amine foam delay catalysts

Amine foam retardation catalysts can be divided into various types according to their chemical structure and mechanism of action. Each catalyst exhibits different performance characteristics during the preparation of foam plastics and is suitable for different application scenarios. The following is a detailed introduction to several common amine foam delay catalysts and their characteristics:

1. Aliphatic amine catalysts

Aliphatic amine catalysts are one of the commonly used amine foam retardation catalysts, mainly including monoamines, diamines and polyamine compounds. Such catalysts have lower molecular weight and higher activity and can function in a wide temperature range. They are commonly used in the preparation of polyurethane foams and can effectively regulate the decomposition rate of the foaming agent and the curing rate of the polymer matrix.

Features:

  • Low toxicity and environmental protection: Aliphatic amine catalysts usually have low toxicity, meet environmental protection requirements, and are suitable for thermal insulation materials in the fields of construction, home appliances, etc.
  • Good compatibility: Aliphatic amine catalysts have good compatibility with other components in the polyurethane system and will not cause adverse side reactions.
  • Adjustable catalytic activity: By changing the carbon chain length and number of functional groups of aliphatic amines, the activity of the catalyst can be adjusted to meet the needs of different application scenarios.

Typical Products:

  • Dabco TMR-2: A commonly used aliphatic amine catalyst, mainly used in the preparation of rigid polyurethane foams. It can remain inert at low temperatures and quickly activate at high temperatures, promoting the progress of the curing reaction.
  • Polycat 8: A multifunctional aliphatic amine catalyst suitable for the preparation of soft and rigid polyurethane foams. It can effectively regulate the decomposition rate of foaming agents and ensure the uniformity and stability of the foam structure.

2. Aromatic amine catalysts

Aromatic amine catalysts have high molecular weight and strong alkalinity, and can function at higher temperatures. Such catalysts are usually used in foam materials used in high temperature environments, such as aerospace, automobile industry and other fields. They can effectively regulate the curing rate of polymer matrix, enhance the heat resistance and mechanical strength of the material.

Features:

  • Excellent heat resistance: aromatic amine catalysts can maintain stable catalytic activity at high temperatures and are suitable for foam materials used in high temperature environments.
  • High strength and durability: Since aromatic amine catalysts can promote the cross-linking reaction of polymer matrix, the foam material formed has high strength and durability and is suitable for structural support. and protective materials.
  • Anti-aging properties: Aromatic amine catalysts can improve the antioxidant properties of foam materials and extend the service life of the material.

Typical Products:

  • Dabco BL-19: A highly efficient aromatic amine catalyst, mainly used in the preparation of high-temperature rigid polyurethane foams. It can be activated quickly at high temperatures, promote the progress of the curing reaction, and has good anti-aging properties.
  • Amine 33-LV: A low-volatility aromatic amine catalyst suitable for foam materials used in high temperature environments. It can effectively regulate the decomposition rate of foaming agents and ensure the uniformity and stability of the foam structure.

3. Heterocyclic amine catalysts

Heterocyclic amine catalysts have unique chemical structures, containing heteroatoms (such as nitrogen, oxygen, sulfur, etc.), and can function in a wide temperature range. Such catalysts are usually used in foam materials with special functions, such as conductive foams, flame retardant foams, etc. They can effectively regulate the decomposition rate of the foaming agent and the curing rate of the polymer matrix, while imparting special physical or chemical properties to the material.

Features:

  • Veriofunctionality: Heterocyclic amine catalysts can not only regulate the foaming process, but also impart special physical or chemical properties to foam materials, such as conductivity, flame retardancy, etc.
  • Excellent processing performance: Heterocyclic amine catalysts can improve the processing performance of foam materials, reduce energy consumption and waste emissions during the production process, and are in line with the concept of green manufacturing.
  • Good stability: Heterocyclic amine catalysts have high chemical stability and thermal stability, and can maintain stable catalytic activity over a wide temperature range.

Typical Products:

  • Dabco ZF-10: A highly efficient heterocyclic amine catalyst, mainly used in the preparation of conductive foams. It can promote the uniform dispersion of conductive fillers during the foaming process and improve the conductive properties of foam materials.
  • Amine 75: A multifunctional heterocyclic amine catalyst suitable for the preparation of flame retardant foam. It can effectively regulate the decomposition speed of foaming agent??, while giving foam materials excellent flame retardant properties.

4. Amide catalysts

Amide catalysts are a class of amine compounds with amide groups that can function in a wide temperature range. Such catalysts are usually used in the preparation of high toughness foam materials, such as sports equipment, furniture and other fields. They can effectively regulate the decomposition rate of the foaming agent and the curing rate of the polymer matrix, while imparting excellent toughness and resilience to the material.

Features:

  • High toughness and resilience: Amide catalysts can promote the cross-linking reaction of polymer matrix and form foam materials with high toughness and resilience, suitable for use in sports equipment, furniture and other fields Insulation material.
  • Good processing performance: Amide catalysts can improve the processing performance of foam materials, reduce energy consumption and waste emissions during the production process, and are in line with the concept of green manufacturing.
  • Excellent weather resistance: Amide catalysts can improve the weather resistance of foam materials and extend the service life of the materials.

Typical Products:

  • Dabco DMDEE: A highly efficient amide catalyst, mainly used in the preparation of high toughness foam materials. It can promote the cross-linking reaction of polymer matrix during foaming, imparting excellent toughness and resilience to the material.
  • Amine 680: A multifunctional amide catalyst suitable for the preparation of high toughness foam materials. It can effectively regulate the decomposition rate of the foaming agent while imparting excellent weather resistance to the material.

The influence of amine foam delay catalyst on the properties of thermal insulation materials

Amine foam delay catalysts play an important role in the development of high-performance thermal insulation materials and can significantly improve the insulation performance, mechanical strength, durability and processing properties of the materials. The following will discuss in detail the impact of amine foam delay catalysts on the properties of thermal insulation materials from multiple aspects, and analyze them in combination with specific experimental data.

1. Improvement of thermal insulation performance

The thermal insulation performance of thermal insulation materials mainly depends on their thermal conductivity. The lower the thermal conductivity, the better the insulation effect of the material. By optimizing the microstructure of the foam material, amine foam delay catalysts can effectively reduce the thermal conductivity of the material and thus improve its thermal insulation performance.

Study shows that the use of amine foam retardation catalysts can significantly reduce the thermal conductivity of foam materials. For example, an experiment conducted by the Fraunhofer Institute in Germany showed that polyurethane foam materials with specific amine catalysts were reduced from 0.024 W/m·K to 0.020 W/m· K, down about 17%. This is mainly because amine catalysts can regulate the decomposition rate of the foaming agent, form smaller and more uniform bubbles, and reduce the heat conduction path.

Material Type Thermal conductivity (W/m·K) Thermal conductivity coefficient after adding amine catalysts (W/m·K) Reduce (%)
Polyurethane foam 0.024 0.020 17
Polyethylene Foam 0.032 0.028 12.5
Polyethylene Foam 0.038 0.034 10.5

2. Enhancement of mechanical strength

The mechanical strength of thermally insulated materials is an important indicator for measuring their service life and reliability. By regulating the curing rate of the polymer matrix, amine foam retardation catalysts can enhance the mechanical strength of the material, especially the compressive and tensile strength.

Experimental data show that the use of amine foam delay catalysts can significantly improve the compressive strength of foam materials. For example, an experiment conducted by the Institute of Chemistry, Chinese Academy of Sciences showed that polyurethane foam materials with specific amine catalysts increased their compressive strength from 1.2 MPa to 1.5 MPa, an increase of about 25%. This is mainly because amine catalysts can promote the cross-linking reaction of polymer matrix and form a stronger foam structure.

Material Type Compressive Strength (MPa) Compressive strength (MPa) after adding amine catalysts Improvement (%)
Polyurethane foam 1.2 1.5 25
Polyethylene Foam 0.8 1.0 25
Polyethylene Foam 0.6 0.75 25

In addition, amine foam retardation catalysts can also improve the tensile strength of the foam material. For example, an experiment conducted by the Oak Ridge National Laboratory in the United States showed that polyurethane foams with specific amine catalysts increased tensile strength from 0.5 MPa to 0.65 MPa, an increase of about 30% . This further demonstrates the effectiveness of amine catalysts in enhancing the mechanical properties of materials.

3. Improved durability

The durability of thermally insulating materials refers to their ability to maintain stable performance during long-term use. By regulating the curing rate and gas diffusion rate of the polymer matrix, amine foam retardation catalysts can significantly improve the durability of the material and extend its service life.

Study shows that the use of amine foam delay catalysts can significantly improveThe durability of foam material. For example, an experiment conducted by the University of Tokyo, Japan showed that polyurethane foam materials with specific amine catalysts were reduced from 15% to 10%, down about 33% after 1,000 compression cycles. . This is mainly because amine catalysts can promote the cross-linking reaction of polymer matrix, form a more stable foam structure, and reduce the deformation and damage of the material during long-term use.

Material Type Compression permanent deformation rate (%) Compression permanent deformation rate after adding amine catalysts (%) Reduce (%)
Polyurethane foam 15 10 33
Polyethylene Foam 20 15 25
Polyethylene Foam 25 20 20

In addition, amine foam retardation catalysts can also improve the heat resistance and oxidation resistance of foam materials, further extending their service life. For example, an experiment conducted by the Korean Academy of Sciences and Technology (KAIST) showed that polyurethane foam materials with specific amine catalysts were reduced from 5% to 3% under high temperature environments (150°C), reducing thermal weight loss from 5% to 3%, under high temperature environments (150°C). About 40%. This shows that amine catalysts can improve the heat resistance and oxidation resistance of the material and enhance its durability in extreme environments.

4. Optimization of processing performance

Amine foam delay catalysts can not only improve the performance of thermal insulation materials, but also optimize their processing performance and reduce energy consumption and waste emissions during production. By regulating the decomposition rate of the foaming agent and the curing rate of the polymer matrix, amine catalysts can make the preparation process of foam materials more stable and controllable, reduce production costs and improve production efficiency.

Study shows that the use of amine foam delay catalysts can significantly improve the processing properties of foam materials. For example, an experiment conducted by the University of Grenoble, France, showed that polyurethane foam materials with specific amine catalysts were shortened from 30 seconds to 20 seconds, a shortening of about 33%. This not only improves production efficiency, but also reduces energy consumption and waste emissions during the production process.

Material Type Foaming time (s) Foaming time after adding amine catalyst (s) Short down (%)
Polyurethane foam 30 20 33
Polyethylene Foam 40 30 25
Polyethylene Foam 50 40 20

In addition, amine foam retardation catalysts can improve the surface quality and dimensional accuracy of foam materials. For example, an experiment conducted by Politecnico di Milano, Italy, showed that polyurethane foam materials with specific amine catalysts were reduced by about 50% from 10 ?m to 5 ?m. This not only improves the appearance quality of the material, but also enhances its bonding properties with other materials and broadens its application range.

The current situation and progress of domestic and foreign research

The application of amine foam delay catalysts in the development of high-performance thermal insulation materials has attracted widespread attention from scholars at home and abroad. In recent years, with the rapid development of materials science and chemical engineering, more and more research has been committed to exploring the performance optimization of amine catalysts and their performance in different application scenarios. The following will review the new research progress in this field at home and abroad, and cite relevant literature for explanation.

1. Progress in foreign research

Foreign scholars have made significant progress in the research of amine foam delay catalysts, especially in the design, synthesis and its impact on foam material properties. The following lists some representative research results:

  • Mits Institute of Technology (MIT): In 2019, the MIT research team published a paper entitled “Amine-Based Delayed Catalysts for Enhanced Thermal Insulation in Polyurethane Foams”, a system The influence of different types of amine catalysts on the thermal insulation properties of polyurethane foam was studied. The study found that the thermal conductivity of polyurethane foam materials with specific amine catalysts was significantly reduced, the pore size distribution was more uniform, and the thermal insulation effect was significantly improved (reference: [1]).

  • Fraunhofer Institute, Germany: In 2020, researchers from the Fraunhofer Institute published an article titled “Optimization of Amine-Based Delayed Catalysts for Imp roved Mechanical Properties in The paper by Rigid Polyurethane Foams explores the influence of amine catalysts on the mechanical properties of rigid polyurethane foams. The research results show that the use of amine catalysts can significantly improve the compressive strength and tensile strength of foam materials and extend their service life (references: [2]).

  • University of Tokyo, Japan: In 2021, the research team of the University of Tokyo published a paper entitled “Enhancing the Durability of Polyurethane Foams via Amine-Based Delayed Catalysts”, focusing on the study of amines Effect of catalyst on the durability of foam materials. The experimental results show that polyurethane foam materials with specific amine catalysts are added during long-term use.Shows better stability and resistance to deformation (reference: [3]).

  • Korean Academy of Sciences and Technology (KAIST): In 2022, KAIST researchers published an article titled “Improving the Thermal Stability of Polyurethane Foams with Amine-Based Delayed Cataly STS? paper, discussion The influence of amine catalysts on the heat resistance of foam materials. Studies have shown that the use of amine catalysts can significantly improve the thermal stability and oxidation resistance of foam materials in high temperature environments (references: [4]).

2. Domestic research progress

Domestic scholars have also made important progress in the research of amine foam delay catalysts, especially in the synthesis process of catalysts and their impact on foam properties. The following lists some representative research results:

  • Institute of Chemistry, Chinese Academy of Sciences: In 2018, the research team of the Institute of Chemistry, Chinese Academy of Sciences published an article titled “Development of Novel Amine-Based Delayed Catalysts for High-Performance Polyurethane Foams” The paper introduces the synthesis method of a new type of amine catalyst and its application in polyurethane foam. The research found that this catalyst can significantly improve the mechanical strength and durability of foam materials and has broad application prospects (reference: [5]).

  • Tsinghua University: In 2019, researchers at Tsinghua University published a paper titled “Enhancing the Thermal Insulation Performance of Polyurethane Foams with Amine-Based Delayed Catalysts”, Discussed amines Effect of catalyst on thermal insulation properties of polyurethane foam. Experimental results show that foam materials with specific amine catalysts have lower thermal conductivity and better thermal insulation (reference: [6]).

  • Fudan University: In 2020, the research team of Fudan University published a paper entitled “Optimizing the Processing Performance of Polyurethane Foams with Amine-Based Delayed Catalysts” and studied it Amines catalysts Effect on the processing properties of foam materials. Studies have shown that the use of amine catalysts can significantly shorten foaming time, improve production efficiency, and reduce energy consumption (references: [7]).

  • Zhejiang University: In 2021, researchers at Zhejiang University published a paper titled “Improving the Surface Quality of Polyurethane Foams with Amine-Based Delayed Catalysts”, which discussed the Amines catalysts Effect on the surface quality of foam materials. Experimental results show that foam materials with specific amine catalysts have smoother surfaces and higher dimensional accuracy, which are suitable for use in the field of precision manufacturing (reference: [8]).

3. Research hot spots and trends

From the research progress at home and abroad, it can be seen that the application of amine foam delay catalysts in the development of high-performance thermal insulation materials has become an important research hotspot. Future research trends mainly focus on the following aspects:

  • Multifunctionalization of catalysts: Future amine catalysts will not only be limited to regulating the foaming process, but will also have other functions, such as flame retardant, conductivity, antibacterial, etc. This will provide the possibility for the application of foam materials in more fields (references: [9]).

  • Greenization of catalysts: With the increasing awareness of environmental protection, the development of low-toxic and pollution-free amine catalysts has become the focus of research. Future catalysts will pay more attention to environmental protection performance and meet the requirements of green manufacturing (references: [10]).

  • Intelligent Catalysts: Future amine catalysts will have intelligent response characteristics and can automatically adjust catalytic activity according to environmental conditions. This will provide better guarantees for the application of foam materials in complex environments (references: [11]).

  • Category-based production of catalysts: With the increase of market demand, how to achieve large-scale production and industrial application of amine catalysts has become an important research direction. Future catalysts will pay more attention to cost-effectiveness and promote the widespread application of high-performance thermal insulation materials (references: [12]).

Conclusion and Outlook

Amine foam delay catalysts play an irreplaceable role in the development of high-performance thermal insulation materials. By regulating the decomposition rate of the foaming agent, the curing rate of the polymer matrix and the diffusion rate of the gas, amine catalysts can significantly improve the thermal insulation performance, mechanical strength, durability and processing performance of the foam material. Research at home and abroad shows that amine catalysts show excellent performance in different types of foam materials and have broad application prospects.

In the future, with the continuous development of materials science and chemical engineering, the research on amine foam delay catalysts will be further deepened. On the one hand, researchers will continue to explore the design and synthesis of new catalysts, and develop catalysts with multifunctional, green, and intelligent characteristics to meet the needs of different application scenarios. On the other hand, the large-scale production and industrial application of catalysts will also become the focus of research, promoting the widespread application of high-performance thermal insulation materials in construction, home appliances, aerospace and other fields.

In short, amine foam delay catalysts have broad application prospects in the development of high-performance thermal insulation materials and are expected to be globalEnergy efficiency and environmental protection make important contributions. Future research will continue to focus on performance optimization, green design and intelligent application of catalysts, providing strong support for technological progress in related fields.

How to help enterprises meet strict environmental regulations

2月 10th, 2025 News

Introduction

As the global environmental awareness continues to increase, governments and international organizations have issued a series of strict environmental protection regulations to deal with climate change, reduce pollution and protect natural resources. These regulations not only put higher requirements on the production process of enterprises, but also put forward new standards on the environmental friendliness of products. Against this background, the chemical industry faces unprecedented challenges and opportunities. As an important part of the chemical industry, the production and application of polyurethane materials have also received widespread attention.

Polyurethane (PU) is a polymer material produced by the reaction of isocyanate and polyols. It is widely used in many fields such as construction, automobile, furniture, home appliances, and footwear. However, catalysts used in traditional polyurethane production processes often contain heavy metals or volatile organic compounds (VOCs) that are released into the environment during production, causing air pollution and health risks. Therefore, developing efficient and environmentally friendly polyurethane catalysts has become the key to the development of the industry.

A-300 catalyst is a high-performance, low-toxic polyurethane catalyst launched in recent years, aiming to help companies meet increasingly stringent environmental regulations. This catalyst not only has excellent catalytic properties, but also can significantly reduce VOC emissions during production and reduce negative impacts on the environment. This article will introduce in detail the technical characteristics, application advantages of A-300 catalyst and how to help enterprises achieve sustainable development goals, citing authoritative documents at home and abroad to provide scientific basis and technical support for enterprises.

Chemical composition and mechanism of action of A-300 catalyst

A-300 catalyst is a highly efficient polyurethane catalyst based on organometallic compounds. Its main components include metal ions such as tin and zinc and their organic ligands. Compared with traditional amine catalysts, A-300 catalysts have lower toxicity, more stable chemical properties and broader applicability. The following are the main chemical composition and mechanism of action of A-300 catalyst:

1. Chemical composition

The core component of the A-300 catalyst is an organotin compound, specifically Dibutyltin Dilaurate (DBTDL). In addition, the catalyst also contains a small amount of organozinc compounds and other additives to enhance its catalytic effect and stability. The following are the main chemical components and functions of A-300 catalyst:

Ingredients Function
Dilaur dibutyltin (DBTDL) Main catalytic components, promoting the reaction between isocyanate and polyol
Organic zinc compounds Auxiliary catalytic components to improve reaction rate and selectivity
Stabilizer Prevent the catalyst from decomposition during storage and use
Antioxidants Delay the aging of the catalyst and extend the service life

2. Mechanism of action

The mechanism of action of A-300 catalyst is mainly reflected in the following aspects:

  • Accelerate the reaction between isocyanate and polyol: The organotin compounds in the A-300 catalyst can effectively reduce the reaction activation energy between isocyanate and polyol, thereby accelerating the reaction rate . Specifically, DBTDL reduces the electron cloud density of isocyanate by forming a complex with isocyanate groups, making it easier to react with polyols.

  • Improve the selectivity of reactions: The A-300 catalyst can not only accelerate the overall reaction, but also improve the selectivity of reactions, ensuring that the resulting polyurethane molecules have ideal structure and properties. Research shows that organotin catalysts perform well in promoting the orderly arrangement of hard and soft segments, helping to improve the mechanical strength and durability of polyurethane materials.

  • Reduce the occurrence of side reactions: Traditional amine catalysts are prone to trigger side reactions at high temperatures, producing unnecessary by-products, such as carbon dioxide, water, etc. Due to its unique chemical structure, A-300 catalyst can maintain stable catalytic activity within a wide temperature range, effectively inhibiting the occurrence of side reactions, thereby improving product quality and production efficiency.

3. Environmental protection advantages

Another important feature of A-300 catalyst is its environmentally friendly properties. Unlike traditional catalysts containing heavy metals such as mercury and lead, the organotin and zinc compounds in the A-300 catalyst have low biotoxicity and will not cause long-term harm to the human body and the environment. In addition, the A-300 catalyst produces almost no VOCs during use, and complies with the relevant requirements of the EU REACH regulations and the US EPA. Studies have shown that the VOC emissions of A-300 catalysts are reduced by more than 90% compared with traditional catalysts, significantly reducing pollution to the atmospheric environment.

Product parameters of A-300 catalyst

To better understand the performance characteristics of the A-300 catalyst, the main product parameters of the catalyst are listed below and compared with other catalysts commonly found on the market. These parameters cover the physical properties, chemical properties and application conditions of the catalyst, providing a reference basis for enterprises when selecting catalysts.

1. Physical properties

parameters A-300 Catalyst Traditional amine catalysts Traditional Organotin Catalyst
Appearance Light yellow transparent liquid Colorless to light yellow liquid Colorless to light yellow liquid
Density (g/cm³) 1.05 ± 0.05 0.85 ± 0.05 1.00 ± 0.05
Viscosity (mPa·s, 25°C) 50-100 10-30 60-120
Solution Easy soluble in organic solvents Easy soluble in organic solvents Easy soluble in organic solvents
Volatility Extremely low Medium Low

As can be seen from the table, the A-300 catalyst has moderate density and viscosity, making it easy to operate and mix. Compared with traditional amine catalysts, A-300 catalyst has extremely low volatility and hardly produces VOCs, which meets environmental protection requirements. In addition, the A-300 catalyst has good solubility, is compatible with a variety of organic solvents, and is suitable for different production processes.

2. Chemical Properties

parameters A-300 Catalyst Traditional amine catalysts Traditional Organotin Catalyst
pH value (25°C) 7.0-8.0 9.0-11.0 6.5-7.5
Active ingredient content (wt%) 95% 90% 92%
Thermal Stability (°C) >200 150-180 180-200
Hydrolysis Stability Excellent Poor Good
Metal ion content (ppm) <10 >100 <50

The pH value of the A-300 catalyst is close to neutral and will not cause corrosion to the production equipment, extending the service life of the equipment. Its active ingredients content is high and can provide stronger catalytic effects. Thermal stability and hydrolytic stability are important indicators for measuring catalyst performance. The A-300 catalyst performs well in these two aspects and can maintain stable catalytic activity under higher temperature and humidity conditions. It is suitable for a variety of complex productions. environment.

3. Application conditions

parameters A-300 Catalyst Traditional amine catalysts Traditional Organotin Catalyst
Applicable temperature range (°C) 20-180 20-150 20-180
Applicable humidity range (%RH) 30-90 30-70 30-80
Reaction time (min) 5-30 10-40 10-30
Additional amount (wt%) 0.1-0.5 0.5-1.5 0.2-0.8

The A-300 catalyst has a wide range of applicable temperatures and can show good catalytic effects at both lower and higher temperatures. Its applicable humidity range is also wide, and it can work normally in humid environments. It is suitable for outdoor construction or production of polyurethane products in humid environments. In addition, the A-300 catalyst has a short reaction time, which can improve production efficiency and reduce energy consumption. The amount of addition is relatively small, which reduces production costs.

Application Fields of A-300 Catalyst

A-300 catalyst has excellent catalytic properties and environmentally friendly characteristics, and is widely used in many industries, especially in the production of polyurethane materials. The following are the specific applications and advantages of A-300 catalysts in different fields:

1. Building insulation materials

Polyurethane foam is an important part of building insulation materials, with excellent thermal insulation properties and durability. However, catalysts containing VOCs are often used in the production process of traditional polyurethane foams, which lead to environmental pollution problems. The introduction of A-300 catalyst effectively solved this problem, significantly reducing VOC emissions while increasing the density and strength of the foam.

Study shows that polyurethane foams produced using A-300 catalyst have better thermal conductivity and compressive strength. For example, a study published in Journal of Applied Polymer Science shows that polyurethane foams prepared with A-300 catalysts have a thermal conductivity of 10% lower than conventional catalysts and a 15% higher compressive strength. This not only improves the energy-saving effect of building materials, but also extends the service life of the building.

In addition, the A-300 catalyst is suitable for the production of Spray Polyurethane Foam (SPF). SPF is widely used in the fields of building exterior wall insulation and roof waterproofing due to its simplified construction and strong sealing properties. The A-300 catalyst can effectively shorten the curing time of SPF, reduce construction time, and improve work efficiency. According to a study in Construction and Building Materials, SPF curing time using A-300 catalyst is approximately 20% shorter than that of conventional catalysts, and has better surface flatness, reducing subsequent trimming.

2. Automobile Industry

Polyurethane materials are widely used in automobile manufacturing, such as the production of seats, instrument panels, steering wheels, bumpers and other components. In the production process of traditional polyurethane materials, the choice of catalyst is crucial, which not only ensures the performance of the material, but also complies with strict environmental protection standards. The A-300 catalyst performs well in this regard, which not only improves the mechanical strength and wear resistance of the material, but also reduces the emission of harmful substances.

In the production of car seats, polyurethane foam pads are one of the key components. The A-300 catalyst can effectively promote the rapid foaming and curing of foam, ensuring seat comfort and support. A study published in Polymer Testing states that using A-300 is used to urgeCar seat foam pads produced by chemical agents have better resilience and durability, and their service life is 20% higher than traditional catalysts. In addition, the A-300 catalyst can also reduce VOCs generated during seat production and comply with the in-vehicle air quality standards in the EU and the US.

In the production of automotive interior parts, polyurethane elastomers are widely used to manufacture dashboards, door panels and other components. The A-300 catalyst can improve the flexibility and anti-aging properties of the elastomer, ensuring that the interior parts are not prone to cracking and deformation during long-term use. According to a study by Journal of Polymer Engineering, polyurethane elastomers produced using A-300 catalyst can maintain an initial performance of more than 95% after 1,000 hours of ultraviolet ray exposure, which is far higher than the effects of traditional catalysts.

3. Furniture Manufacturing

Polyurethane materials are also important in the production of home furniture, such as sofas, mattresses, office chairs, etc. The catalysts used in traditional furniture manufacturing often contain a large amount of VOCs, which leads to a decline in indoor air quality and affects consumers’ health. The introduction of A-300 catalyst effectively solved this problem, which not only improved the quality of furniture, but also improved the indoor environment.

In the production of sofas and mattresses, polyurethane foam pads are one of the key components. The A-300 catalyst promotes rapid foaming and curing of foam, ensuring the comfort and support of furniture. A study published in Journal of Cleaner Production shows that sofas and mattress foam pads produced using A-300 catalyst have better breathability and antibacterial properties, which can effectively reduce the breeding of bacteria and molds and enhance the home environment. Hygiene level.

In addition, the A-300 catalyst is also suitable for the production of furniture surface coatings. Polyurethane coatings are widely used in the protection of furniture surfaces due to their excellent wear resistance and weather resistance. The A-300 catalyst can improve the adhesion and gloss of the coating, ensuring smooth and durable furniture surface. According to a study by Progress in Organic Coatings, polyurethane coatings produced using A-300 catalysts can maintain a gloss of more than 90% after 500 friction tests, which is much higher than the effect of traditional catalysts.

Environmental benefits of A-300 catalyst

The launch of A-300 catalyst not only provides enterprises with efficient production tools, but more importantly, it brings significant benefits in environmental protection. With the increasing strictness of global environmental regulations, enterprises must take effective measures to reduce pollutant emissions in the production process and reduce their impact on the environment. The low toxicity and low VOC emission characteristics of A-300 catalysts allow enterprises to improve production efficiency and reduce costs while meeting environmental protection requirements.

1. Reduce VOC emissions

Volatile organic compounds (VOCs) are common pollutants in many chemical production processes. They not only cause pollution to the atmospheric environment, but also cause harm to human health. Traditional polyurethane catalysts often release a large amount of VOCs during use, especially under high temperature and high pressure conditions, VOCs emissions are more serious. The introduction of A-300 catalyst effectively solved this problem and significantly reduced VOC emissions.

According to data from the U.S. Environmental Protection Agency (EPA), in polyurethane production processes using A-300 catalysts, VOC emissions are reduced by more than 90% compared to traditional catalysts. This means that enterprises can significantly reduce pollution to the atmospheric environment during the production process and reduce the risk of fines and penalties faced by excessive emissions. In addition, reducing VOC emissions can also help improve air quality around the factory and improve the working environment and quality of life of employees.

2. Reduce energy consumption

The efficient catalytic performance of A-300 catalyst makes the production process of polyurethane materials more rapid and stable, reducing reaction time and energy consumption. Traditional catalysts are prone to inactivate at high temperatures, resulting in a prolonged reaction time and an increase in energy consumption. The A-300 catalyst has excellent thermal stability and hydrolytic stability, and can maintain stable catalytic activity within a wide temperature range, shortening reaction time and reducing energy consumption.

According to a study by Energy and Environmental Science, the energy consumption in polyurethane production processes using A-300 catalysts is reduced by 20% compared to conventional catalysts. This not only helps enterprises reduce production costs, but also reduces carbon emissions, which is in line with the development trend of the global low-carbon economy. In addition, reducing energy consumption will also help enterprises obtain more green certification and subsidy policies and enhance their market competitiveness.

3. Improve resource utilization

The efficient catalytic performance of the A-300 catalyst also makes the production process of polyurethane materials more efficient and reduces waste of raw materials. Traditional catalysts often require a higher amount of addition during use to achieve the ideal catalytic effect, resulting in waste of raw materials and increased costs. The amount of A-300 catalyst is added relatively small, which can exert excellent catalytic effects at lower concentrations and improve resource utilization.

According to a study by Resources, Conservation and Recycling, the utilization rate of raw materials is increased by 15% compared with conventional catalysts in the polyurethane production process using A-300 catalyst. This means that enterprises can reduce the purchase of raw materials, reduce production costs, and reduce waste production during the production process, which is in line with the concept of circular economy. In addition, improving resource utilization will also help enterprises obtain more environmental certification and social recognition and enhance their brand image.

4. Comply with international environmental standards

As global environmental regulations continue to upgrade, enterprises must ensure that their production processes and products comply with relevant environmental standards. The low toxicity and low VOC emission characteristics of A-300 catalysts make it fully compliant with the requirements of EU REACH regulations, US EPA standards, and China’s “Air Pollution Prevention and Control Law”. This not only helps enterprises avoid legal risks faced by violations, but also enhances the competitiveness of the enterprises’ international market.

According to a study by “Environmental Science & Technology”, polyurethane products using A-300 catalyst can successfully pass various environmental testing and gain customer trust and praise when exported to the European and American markets. In addition, the environmental performance of A-300 catalyst has been recognized by many internationally renowned companies, such as BASF, Dow Chemical, etc., further proves its outstanding performance in the field of environmental protection.

Conclusion

To sum up, as a highly efficient and environmentally friendly polyurethane catalyst, A-300 catalyst provides strong technical support to enterprises with its excellent catalytic performance and low toxicity and low VOC emission characteristics, helping enterprises to While meeting the requirements of strict environmental protection regulations, it can improve production efficiency, reduce costs, and enhance market competitiveness. Through its wide application in many fields such as building insulation materials, automobile industry, furniture manufacturing, etc., the A-300 catalyst not only promotes the green development of the polyurethane industry, but also makes positive contributions to the global environmental protection industry.

In the future, with the further strengthening of environmental protection regulations and continuous innovation of technology, the A-300 catalyst will continue to play an important role and lead the polyurethane industry to develop towards a more environmentally friendly and efficient direction. Enterprises should seize this opportunity, actively adopt advanced catalyst technology, promote their own sustainable development, and contribute to the realization of a green economy.

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