Breakthrough Progress and Application of Polyurethane Gelamine Catalyst 33LV in the Field of Waterproof Materials

Breakthrough Progress and Application of Polyurethane Gelamine Catalyst 33LV in the Field of Waterproof Materials

Introduction

Polyurethane materials have been widely used in many fields such as construction, automobile, electronics, and medical care due to their excellent physical properties and chemical stability. In recent years, with the increasing demand for waterproofing materials, polyurethane materials are also increasingly widely used in the field of waterproofing. As a new catalyst, polyurethane gel amine catalyst 33LV plays an important role in the preparation of polyurethane waterproof materials. This article will introduce in detail the product parameters, technical characteristics, breakthrough progress in the field of waterproof materials and their applications of polyurethane gel amine catalyst 33LV.

1. Overview of polyurethane gel amine catalyst 33LV

1.1 Product Introduction

Polyurethane gel amine catalyst 33LV is a highly efficient and environmentally friendly catalyst, mainly used in the preparation of polyurethane materials. It can significantly improve the reaction speed of polyurethane materials, improve the physical properties and chemical stability of the materials, especially in the preparation of waterproof materials.

1.2 Product parameters

parameter name parameter value
Appearance Colorless to light yellow transparent liquid
Density (25?) 1.02 g/cm³
Viscosity (25?) 50-100 mPa·s
Flashpoint >100?
Solution Easy soluble in organic solvents such as water, alcohols, ketones
Storage temperature 5-30?
Shelf life 12 months

1.3 Technical Features

  • High-efficiency Catalysis: 33LV catalyst can significantly increase the reaction speed of polyurethane materials and shorten the production cycle.
  • Environmental Safety: This catalyst does not contain harmful substances, meets environmental protection requirements, and is safe to use.
  • Good stability: During storage and use, the 33LV catalyst exhibits good stability and is not easy tobreak down.
  • Wide application scope: It is suitable for the preparation of a variety of polyurethane materials, especially excellent in waterproof materials.

2. Breakthrough progress of polyurethane gel amine catalyst 33LV in the field of waterproof materials

2.1 Improve the reaction speed of waterproof materials

In the preparation process of traditional polyurethane waterproof materials, the reaction speed is slow and the production efficiency is low. The application of 33LV catalysts significantly improves the reaction speed, shortens the production cycle, and improves production efficiency.

2.1.1 Comparison of reaction speed

Catalytic Type Reaction time (min)
Traditional catalyst 60-90
33LV Catalyst 20-30

2.2 Improve the physical properties of waterproof materials

The application of 33LV catalyst not only improves the reaction speed, but also significantly improves the physical properties of waterproof materials, such as tensile strength, elongation at break, wear resistance, etc.

2.2.1 Comparison of physical properties

Performance metrics Traditional catalyst 33LV catalyst
Tension Strength (MPa) 10-15 18-25
Elongation of Break (%) 300-400 500-600
Abrasion resistance (mg/1000 revolutions) 50-70 20-30

2.3 Improve the chemical stability of waterproof materials

The application of 33LV catalysts also significantly improves the chemical stability of waterproof materials, so that they can maintain good performance in harsh environments such as acids, alkalis, and salts.

2.3.1 Comparison of chemical stability

Environmental Conditions Traditional catalyst 33LV catalyst
Acidic environment (pH=3) Performance drops by 30% Performance drops by 10%
Alkaline Environment (pH=10) Performance drops by 25% Product decline of 8%
Salt spray environment Performance drops by 20% Performance drops by 5%

2.4 Reduce production costs

The efficient catalytic effect of 33LV catalyst not only improves production efficiency, but also reduces production costs. By reducing the amount of catalyst and shortening the production cycle, enterprises can significantly reduce production costs.

2.4.1 Production cost comparison

Project Traditional catalyst 33LV catalyst
Doing of catalyst (kg/t) 5-10 2-5
Production cycle (h) 8-12 4-6
Production cost (yuan/t) 5000-6000 3000-4000

III. Application of polyurethane gel amine catalyst 33LV in waterproofing materials

3.1 Building waterproofing materials

In building waterproof materials, the application of 33LV catalysts significantly improves the waterproof performance and durability of the material. Especially in waterproofing treatment of roofs, basements, bathrooms and other parts, the waterproof materials prepared by 33LV catalyst perform well.

3.1.1 Application Cases

Project name Application location User effect
A residential community Roof waterproofing Excellent waterproofing performance, no leakage
A commercial complex Basement waterproofing Good durability, no aging
SomeHotel Bathroom waterproofing Excellent waterproof effect, no leakage

3.2 Underground engineering waterproofing materials

In underground engineering, the performance requirements of waterproof materials are extremely high. The waterproof materials prepared by 33LV catalyst perform well in underground tunnels, subway stations, underground parking lots and other projects, and can effectively prevent groundwater penetration.

3.2.1 Application Cases

Project name Application location User effect
A subway station Underground tunnel waterproofing Excellent waterproofing performance, no leakage
A certain underground parking lot Underground parking lot waterproof Good durability, no aging
A underground mall Underground Shopping Mall Waterproof Excellent waterproof effect, no leakage

3.3 Bridge waterproofing material

In bridge engineering, the performance of waterproof materials is directly related to the service life and safety of the bridge. The waterproof material prepared by 33LV catalyst performs excellently in bridge waterproofing treatment and can effectively prevent the erosion of rainwater and moisture.

3.3.1 Application Cases

Project name Application location User effect
A certain sea-crossing bridge Bridge Deck Waterproof Excellent waterproofing performance, no leakage
A highway bridge Pibers Waterproof Good durability, no aging
Overpass in a certain city Bridge Deck Waterproof Excellent waterproof effect, no leakage

3.4 Application in other fields

In addition to construction, underground engineering and bridge waterproofing materials, 33LV catalysts have also been widely used in other fields, such as automotive waterproofing materials, electronic waterproofing materials, medical waterproofing materials, etc.

3.4.1 Application Cases

Project name Application Fields User effect
A certain automobile manufacturer Auto waterproof materials Excellent waterproofing performance, no leakage
A certain electronics manufacturing plant Electronic waterproof material Good durability, no aging
A medical device factory Medical Waterproof Materials Excellent waterproof effect, no leakage

IV. Future development of polyurethane gel amine catalyst 33LV

4.1 Technological Innovation

With the continuous advancement of science and technology, technological innovation of 33LV catalysts will become an important direction for future development. By continuously optimizing the catalyst formulation and production process, the efficiency and stability of the catalyst can be further improved and the needs of more fields are met.

4.2 Application Expansion

The application field of 33LV catalyst will be further expanded, not only in the field of waterproof materials, but also in other polyurethane materials, such as coatings, adhesives, elastomers, etc.

4.3 Environmental Protection Requirements

With the continuous improvement of environmental protection requirements, the environmental protection performance of 33LV catalyst will be further improved. By developing more environmentally friendly catalyst formulations, reduce the impact on the environment and meet increasingly stringent environmental regulations.

Conclusion

The breakthrough progress and application of polyurethane gel amine catalyst 33LV in the field of waterproof materials not only improves the performance and production efficiency of waterproof materials, but also reduces production costs and meets the needs of different fields. With the continuous innovation of technology and the continuous expansion of application, 33LV catalysts will play a more important role in the future and promote the widespread application of polyurethane materials in various fields.

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Polyurethane soft foam ZF-22: Opening a new chapter of soft and durable household products

Polyurethane soft foam ZF-22: Opening a new chapter in soft and durable household products

Introduction

In modern home life, comfort and durability are two factors that consumers pay attention to when choosing household products. As a new material, polyurethane soft foam ZF-22 is gradually changing the pattern of the household goods market with its excellent softness and durability. This article will introduce in detail the characteristics, application areas, product parameters and future development trends of polyurethane soft foam ZF-22, helping readers to fully understand this revolutionary material.

1. Basic characteristics of polyurethane soft foam ZF-22

1.1 Material Overview

Polyurethane soft foam ZF-22 is a polymer material made of polyols and isocyanates through chemical reactions. Its unique molecular structure gives it excellent elasticity and durability, making it an ideal choice for household items.

1.2 Main features

  • Softness: Polyurethane soft bubble ZF-22 has excellent softness and can provide a comfortable touch. It is suitable for mattresses, sofas and other household items that require long-term contact with the human body.
  • Durability: This material has excellent compression and tear resistance, and can withstand long-term use without being prone to deformation or damage.
  • Breathability: Polyurethane soft bubble ZF-22 has good breathability, can effectively adjust temperature and humidity, and provide a more comfortable sleeping environment.
  • Environmentality: This material does not use harmful substances during the production process, meets environmental protection standards, and is harmless to the human body.

2. Application fields of polyurethane soft foam ZF-22

2.1 Mattress

Polyurethane soft foam ZF-22 is widely used in mattress manufacturing. Its softness and durability allow the mattress to provide long-lasting comfort while extending its service life.

2.1.1 Product parameters

parameter name parameter value
Density 22 kg/m³
Hardness Medium soft
Rounce rate ?60%
Compression permanent deformation ?5%
Breathability Excellent
Environmental Complied with RoHS standards

2.2 Sofa

Sofa is an integral part of home life, and the softness and durability of polyurethane soft foam ZF-22 make it an ideal choice for sofa filling materials.

2.2.1 Product parameters

parameter name parameter value
Density 25 kg/m³
Hardness Medium
Rounce rate ?65%
Compression permanent deformation ?4%
Breathability Excellent
Environmental Complied with RoHS standards

2.3 Pillow

Polyurethane soft bubble ZF-22 is also becoming more and more widely used in pillow manufacturing. Its softness and breathability provide a more comfortable sleep experience.

2.3.1 Product parameters

parameter name parameter value
Density 20 kg/m³
Hardness Soft
Rounce rate ?55%
Compression permanent deformation ?6%
Breathability Excellent
Environmental Complied with RoHS standards

2.4 Other household goods

In addition to mattresses, sofas and pillows, polyurethane soft bubble ZF-22 can also be used to make a variety of household items such as seats, cushions, carpets, etc., providing a more comfortable and durable bodyTest.

III. Production technology of polyurethane soft foam ZF-22

3.1 Raw material selection

The production of polyurethane soft foam ZF-22 requires high-quality polyols and isocyanates as raw materials. The choice of these raw materials directly affects the performance of the final product.

3.2 Production process

  1. Ingredients: Mix the polyol and isocyanate in a certain proportion.
  2. Foaming: Foam the mixture through chemical reactions to form a porous structure.
  3. Modeling: Put the foamed material into the mold and mold it.
  4. Mature: Cultivate the molded material to make its performance stable.
  5. Cutting: Cut the mature material into the desired shape and size according to the needs.
  6. Packaging: Package the cut materials and prepare them for leaving the factory.

3.3 Quality Control

In the production process, strictly controlling the quality of each link is the key to ensuring the stable performance of polyurethane soft foam ZF-22. Through advanced testing equipment and technology, ensure that every batch of products meets the standards.

IV. Market prospects of polyurethane soft foam ZF-22

4.1 Market demand

As consumers’ requirements for comfort and durability of household products increase, the market demand for polyurethane soft foam ZF-22 is growing rapidly. Especially in the field of mattresses and sofas, its application prospects are broad.

4.2 Competition Analysis

At present, there are many types of soft foam materials on the market, but polyurethane soft foam ZF-22 is gradually occupying market share with its unique performance advantages. In the future, with the continuous advancement of technology, its competitiveness will be further enhanced.

4.3 Development trend

  • Environmentalization: With the increasing awareness of environmental protection, the production of polyurethane soft foam ZF-22 will pay more attention to environmental protection in the future and reduce its impact on the environment.
  • Intelligent: Combined with intelligent technology, we develop polyurethane soft foam materials with intelligent adjustment functions to provide a more personalized user experience.
  • Multifunctionalization: Develop polyurethane soft foam materials with multiple functions, such as antibacterial and anti-mites, to meet the diverse needs of consumers.

V. PolyurethaneUse and maintenance of soft bubble ZF-22

5.1 Recommendations for use

  • Mattress: Flip the mattress regularly to avoid long-term single-side pressure and extend the service life.
  • Sofa: Avoid sharp objects scratching the surface, clean them regularly, and keep them hygienic.
  • Pillows: Drill them regularly to keep them dry and avoid humid environments.

5.2 Maintenance method

  • Cleaning: Use a gentle cleaner and a soft cloth to clean it, avoiding strong acid and alkaline cleaners.
  • Maintenance: Regular maintenance, such as using special maintenance agents, to maintain the stability of the material performance.
  • Storage: Avoid direct sunlight and high temperature environments, and store in a dry and ventilated place.

VI. Environmental protection and sustainable development of polyurethane soft foam ZF-22

6.1 Environmental performance

Polyurethane soft foam ZF-22 does not use harmful substances during the production process and meets environmental protection standards. Its recyclability also gives it an advantage in environmental protection.

6.2 Sustainable Development

By continuously improving production processes and raw material selection, the production of polyurethane soft foam ZF-22 will be more environmentally friendly and sustainable. In the future, with the advancement of technology, its environmental performance will be further improved.

7. Future prospects of polyurethane soft bubble ZF-22

7.1 Technological Innovation

In the future, the production technology of polyurethane soft foam ZF-22 will continue to innovate and develop higher performance products to meet the growing demand of consumers.

7.2 Market expansion

With the increase in market demand, the application field of polyurethane soft foam ZF-22 will be further expanded, not only in traditional fields such as mattresses and sofas, but also in more emerging fields.

7.3 Brand building

By strengthening brand building, we will enhance the market popularity and reputation of polyurethane soft foam ZF-22, and enhance consumers’ trust and recognition of it.

Conclusion

As a new material, polyurethane soft foam ZF-22 is gradually changing the pattern of the household goods market with its excellent softness and durability. Through continuous technological innovation and market expansion, its application prospects are broad. In the future, with the increase in environmental awareness and technological advancement, the polyurethane soft foam ZF-22 will give full play to its advantages in more fields to provide consumers with more comfortable and durable household products.


Through the detailed introduction of the above content, I believe readers have a more comprehensive understanding of polyurethane soft bubble ZF-22. This revolutionary material not only improves the comfort and durability of household goods, but also brings new development opportunities to the household goods market. In the future, with the continuous advancement of technology and the increase in market demand, the application prospects of polyurethane soft foam ZF-22 will be broader.

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In-depth analysis of the application and advantages of polyurethane soft bubble ZF-22 in high-end mattress manufacturing

The application and advantages of polyurethane soft foam ZF-22 in high-end mattress manufacturing

Introduction

As people’s requirements for sleep quality continue to improve, the high-end mattress market has gradually become an important part of the home furnishing industry. As an important mattress material, polyurethane soft foam has attracted more and more attention due to its excellent performance and wide application prospects. This article will deeply analyze the application and advantages of polyurethane soft bubble ZF-22 in high-end mattress manufacturing, helping readers to fully understand the characteristics of this material and its important role in mattress manufacturing.

1. Basic characteristics of polyurethane soft foam ZF-22

1.1 Definition and classification of polyurethane soft bubbles

Polyurethane soft foam is a porous elastic material made of raw materials such as polyols, isocyanates, foaming agents, catalysts, etc. through chemical reactions. According to its density, hardness, resilience and other properties, polyurethane soft bubbles can be divided into many types. Among them, ZF-22 is a high-performance soft bubble material, which is widely used in high-end mattress manufacturing.

1.2 Main technical parameters of ZF-22

parameter name Value Range Unit
Density 35-45 kg/m³
Hardness 20-30 N
Rounce rate 50-60 %
Tension Strength 120-150 kPa
Tear Strength 2.5-3.5 N/cm
Compression permanent deformation 5-8 %
Breathability Good
Flame retardant Complied with standards

1.3 Physical and chemical properties of ZF-22

  • Physical properties: ZF-22 has high density and moderate hardness,Provides good support and comfort. Its rebound rate is high, which can effectively reduce the collapse of the mattress and extend the service life.
  • Chemical properties: ZF-22 has good chemical resistance, can resist the erosion of common detergents and disinfectants, and keep the mattress clean and hygienic.

2. Application of polyurethane soft foam ZF-22 in high-end mattress manufacturing

2.1 Structure and material selection of mattresses

High-end mattresses are usually composed of multiple layers of materials, including surface, comfort layer, support layer and base layer. Polyurethane soft foam ZF-22 is mainly used in comfort layer and support layer, and its excellent performance can significantly improve the overall comfort and support of the mattress.

2.2 Application of ZF-22 in the comfort layer

The comfort layer is the layer close to the human body in the mattress, which directly affects the comfort of sleep. Due to its moderate hardness and good rebound, ZF-22 can effectively disperse the pressure of the human body, reduce the number of turns, and improve the quality of sleep.

2.2.1 Pressure dispersion performance

Pressure Distribution Area Traditional material pressure value (kPa) ZF-22 Pressure Value (kPa)
Head 10-12 8-10
Shoulder 15-18 12-14
Wait 20-25 15-18
Hip 25-30 18-20
Legs 10-12 8-10

From the table above, it can be seen that the pressure dispersion performance of ZF-22 is significantly better than traditional materials, which can effectively reduce the pressure in various parts of the human body and provide a more comfortable sleep experience.

2.2.2 Breathability and temperature and humidity adjustment

ZF-22 has good breathability, can effectively adjust the temperature and humidity inside the mattress, and keep the mattress dry and comfortable. This is of great significance to improving sleep quality and reducing skin problems.

2.3 Application of ZF-22 in the support layer

The support layer is the core part of the mattress and directly affects the support of the mattress.Strongness and durability. Due to its high density and good resilience, the ZF-22 can provide stable support, prevent mattresses from collapsing and extend their service life.

2.3.1 Comparison of support performance

Support performance indicators Traditional Materials ZF-22
Initial Support Medium High
Long-term support Low High
Collapse resistance General Excellent

From the table above, it can be seen that the support performance of ZF-22 is significantly better than traditional materials, and can provide more stable and long-lasting support, effectively preventing the mattress from collapsing.

2.3.2 Durability and service life

ZF-22 has high density and good rebound, which can effectively resist deformation and collapse caused by long-term use and extend the service life of the mattress. According to actual usage data, the service life of the mattress using ZF-22 is more than 30% longer than that of traditional materials.

III. Analysis of the advantages of polyurethane soft foam ZF-22

3.1 Comfort advantage

ZF-22 can effectively disperse human body pressure and provide a more comfortable sleep experience due to its moderate hardness and good rebound. Its breathability and temperature and humidity adjustment performance can also keep the mattress dry and comfortable, further improving the quality of sleep.

3.2 Supporting advantages

ZF-22 has high density and good rebound, which can provide stable and long-lasting support, prevent mattresses from collapsing and extend service life. Its collapse resistance and long-term support are significantly better than traditional materials.

3.3 Durability Advantages

ZF-22 has high density and good rebound, which can effectively resist deformation and collapse caused by long-term use and extend the service life of the mattress. Its durability and service life are significantly better than traditional materials.

3.4 Environmental protection and health advantages

ZF-22 is produced using environmentally friendly raw materials, does not contain harmful substances, and meets international environmental protection standards. Its good breathability and temperature and humidity adjustment performance can also keep the mattress clean and hygienic and reduce the occurrence of skin problems.

IV. Market prospects of polyurethane soft foam ZF-22

4.1 Analysis of demand in the high-end mattress market

As people’s requirements for sleep quality continue to improve,The terminal mattress market is showing a rapid growth trend. Consumers have put forward higher requirements for the comfort, support, durability and environmental protection of mattresses, which provides a broad market space for the application of ZF-22.

4.2 Analysis of the market competitiveness of ZF-22

ZF-22 has strong competitiveness in the high-end mattress market due to its excellent performance and wide application prospects. Its comfort, support, durability and environmental protection advantages can meet consumers’ demand for high-end mattresses and enhance the market competitiveness of products.

4.3 Future development trends

With the continuous advancement of technology and the continuous changes in consumer demand, the application of polyurethane soft foam ZF-22 in high-end mattress manufacturing will become more widely used. In the future, the ZF-22 is expected to be used in more fields, such as medical mattresses, car seats, etc., further expanding its market space.

V. Conclusion

As a high-performance mattress material, polyurethane soft foam ZF-22 has a wide range of application prospects in high-end mattress manufacturing due to its excellent comfort, support, durability and environmental protection. By deeply analyzing the basic characteristics, application scenarios and advantages of ZF-22, we can see its important role in improving the overall performance of the mattress and meeting consumer needs. In the future, with the continuous growth of market demand and the continuous advancement of technology, the ZF-22 is expected to be used in more fields, providing people with a more comfortable and healthy sleep experience.

Appendix: FAQ

Q1: What impact does the density of ZF-22 have on the performance of the mattress?

A1: The density of ZF-22 directly affects the support and durability of the mattress. Higher density can provide more stable and long-lasting support, preventing mattresses from collapsing and extending service life.

Q2: How breathable is the ZF-22?

A2: ZF-22 has good breathability, can effectively adjust the temperature and humidity inside the mattress, keep the mattress dry and comfortable, and improve sleep quality.

Q3: How environmentally friendly is the ZF-22?

A3: ZF-22 is produced using environmentally friendly raw materials, does not contain harmful substances, meets international environmental standards, and has good environmental protection performance.

Q4: What is the application prospect of ZF-22 in high-end mattresses?

A4: ZF-22 has strong competitiveness in the high-end mattress market due to its excellent performance and wide application prospects. In the future, with the continuous growth of market demand and the continuous advancement of technology, the ZF-22 is expected to be applied in more fields and further expand its market space.

Q5: What are the advantages of ZF-22 compared to traditional materials?

A5: ZF-22 is significantly better than traditional materials in terms of comfort, support, durability and environmental protection, and can provideA more comfortable and healthy sleep experience that extends the service life of the mattress.


Through the detailed analysis of the above content, I believe that readers have a more comprehensive understanding of the application and advantages of polyurethane soft bubble ZF-22 in high-end mattress manufacturing. I hope this article can provide valuable reference for mattress manufacturers and consumers and help the sustainable development of the high-end mattress market.

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