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How to improve the efficiency and quality of foam production in low viscosity odorless amine catalyst Z-130

3月 7th, 2025 News

Application and optimization of low viscosity odorless amine catalyst Z-130 in foam production

Introduction

Foaming materials are widely used in modern industry, from building insulation to furniture manufacturing, to automotive interiors, foaming materials play an important role. However, the efficiency and quality of foam production directly affects the performance and cost of the final product. This article will introduce in detail how the low viscosity odorless amine catalyst Z-130 can improve the efficiency and quality of foam production, and help readers fully understand the role of this catalyst through product parameters, application cases and optimization strategies.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 Product Introduction

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, widely used in the production of polyurethane foam. Its low viscosity and odorless properties make it easier to operate during production while reducing negative impacts on the environment and operators.

1.2 Product parameters

parameter name parameter value
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
Density (25?) 0.95-1.05 g/cm³
Flashpoint >100?
Solution Easy to soluble in water
Storage temperature 5-30?
Shelf life 12 months

1.3 Product Advantages

  • Low viscosity: Easy to mix and disperse, improving production efficiency.
  • odorless: Reduce stimulation to operators and improve the working environment.
  • High-efficiency catalysis: significantly shortens reaction time and improves production efficiency.
  • Environmental Protection: Comply with environmental protection standards and reduce environmental pollution.

2. Application of low viscosity odorless amine catalyst Z-130 in foam production

2.1 Basic process for polyurethane foam production

The production of polyurethane foam mainly includes the following steps:

  1. Raw material preparation: including polyols, isocyanates, catalysts, foaming agents, etc.
  2. Mix: Mix polyols, isocyanates, catalysts, etc. in proportion.
  3. Foaming: A gas is generated through chemical reactions to form foam.
  4. Mature: The foam cures to form the final product.

2.2 The role of Z-130 in foaming process

Z-130 serves as a catalyst and plays a key role in the foaming process:

  • Accelerating reaction: Z-130 can significantly accelerate the reaction between polyols and isocyanates and shorten the foaming time.
  • Control cell structure: By adjusting the amount of Z-130, the size and distribution of the bubble can be controlled, thereby affecting the density and elasticity of the bubble.
  • Improving foam quality: The uniform dispersion of Z-130 helps to form a uniform cell structure, improving the mechanical properties and appearance quality of the foam.

2.3 Application Cases

Case 1: Building insulation foam

In the production of building insulation foam, the use of Z-130 significantly improves production efficiency. By optimizing the amount of Z-130, the insulation performance and mechanical strength of the foam have been significantly improved, while reducing the waste rate during the production process.

parameters Before using Z-130 After using Z-130
Foaming time 120 seconds 90 seconds
Foam density 40 kg/m³ 35 kg/m³
Heat insulation performance 0.025 W/m·K 0.020 W/m·K
Scrap rate 5% 2%

Case 2: Furniture Foam

In the production of furniture foam, the use of Z-130 not only improves production efficiency, but also improves the comfort and durability of the foam. By adjusting the amount of Z-130, the elasticity and resilience of the foam have been significantly improved, which has improved the service life of the furniture.

parameters Before using Z-130 After using Z-130
Foaming time 150 seconds 110 seconds
Foam Elasticity 60% 75%
Resilience 50% 65%
Service life 5 years 8 years

III. Optimization strategy for low viscosity odorless amine catalyst Z-130

3.1 Dosage optimization

The amount of Z-130 has a significant impact on the efficiency and quality of foam production. Through experiments and data analysis, the best dosage range can be determined to achieve the best foaming effect and foam performance.

Doing (%) Foaming time (seconds) Foam density (kg/m³) Heat insulation performance (W/m·K)
0.5 100 38 0.022
1.0 90 35 0.020
1.5 85 33 0.018
2.0 80 30 0.016

3.2 Mixed process optimization

The low viscosity properties of Z-130 make it easier to disperse during mixing. By optimizing the mixing process, the Z-130 can be further improvedDispersing uniformity, thereby improving the quality of the foam.

  • Mixing Speed: Appropriately increase the mixing speed to help the even dispersion of Z-130.
  • Mixing Time: Extend the mixing time to ensure that the Z-130 is fully mixed with the raw materials.
  • Temperature Control: Control the mixing temperature to avoid excessive temperature failure caused by Z-130.

3.3 Foaming process optimization

The optimization of the foaming process is crucial to the efficiency and quality of foam production. The foam performance can be further improved by adjusting the foam temperature, pressure and the amount of foam.

parameters Pre-optimization After optimization
Foaming temperature (?) 25 30
Foaming Pressure (MPa) 0.1 0.15
Doing of foaming agent (%) 5 6

IV. Future development of low viscosity odorless amine catalyst Z-130

4.1 Environmental protection trends

With the increase in environmental awareness, the environmentally friendly properties of the low viscosity odorless amine catalyst Z-130 will make it more competitive in the future market. By further optimizing formulation and production processes, the Z-130 is expected to be used in more fields.

4.2 Technological Innovation

In the future, with the continuous advancement of technology, the performance of the Z-130 will be further improved. For example, through the application of nanotechnology, the catalytic efficiency and dispersion of Z-130 can be further improved, thereby improving the efficiency and quality of foam production.

4.3 Market prospects

With the wide application of foam materials in construction, furniture, automobiles and other fields, the low viscosity odorless amine catalyst Z-130 has broad market prospects. By continuously optimizing product performance and application technology, the Z-130 is expected to occupy a larger share in the future market.

Conclusion

The low viscosity odorless amine catalyst Z-130 has significant advantages in foam production and can significantly improve production efficiency and quality. By optimizing the dosage, mixing process and foaming process, the potential of Z-130 can be further utilized and the performance of foam materials can be improved. In the future, with the trend of environmental protection and technological innovationPromote that the Z-130 will be used in more fields and has broad market prospects.

Through the detailed introduction of this article, I believe that readers have a deeper understanding of the application and optimization of the low viscosity odorless amine catalyst Z-130 in foam production. I hope this article can provide valuable reference for technicians and decision makers in related industries and promote the continuous progress of foam production technology.

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Environmental advantages of low viscosity odorless amine catalyst Z-130 in automotive interior parts manufacturing

3月 7th, 2025 News

The environmental advantages of low viscosity odorless amine catalyst Z-130 in automotive interior parts manufacturing

Introduction

As the global environmental awareness increases, the automobile manufacturing industry is also constantly seeking more environmentally friendly materials and processes. As an important part of the car, the materials and technologies used in the manufacturing process have an important impact on environmental protection performance. As a new environmentally friendly catalyst, the low viscosity odorless amine catalyst Z-130 has shown significant advantages in the manufacturing of automotive interior parts. This article will introduce in detail the product parameters, environmental advantages and their applications in automotive interior parts manufacturing.

Product Parameters

1. Basic parameters

parameter name parameter value
Chemical Name Low viscosity odorless amine catalyst
Model Z-130
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
Density (25?) 0.95-1.05 g/cm³
Flashpoint >100?
Boiling point >200?
Solution Easy soluble in water and organic solvents

2. Environmental protection parameters

parameter name parameter value
VOC content <1%
odor odorless
Toxicity Low toxic
Biodegradability Biodegradable
Environmental Impact Low

Environmental Advantages

1. Low VOC emissions

VOC (volatile organic compound) is one of the main pollutants in the manufacturing process of automotive interior parts. The Z-130 catalyst has an extremely low VOC content (<1%) and produces almost no harmful gases during the manufacturing process, which significantly reduces air pollution in the car and improves the air quality in the car.

2. Odorless properties

Traditional amine catalysts often produce irritating odors during use, affecting the working environment and the air quality in the car. The odorless properties of the Z-130 catalyst make it not produce any odor during the manufacturing process, improving the comfort of the working environment and the air quality in the car.

3. Low toxicity

Z-130 catalyst has low toxicity and has minimal impact on the human body and the environment. During manufacturing and use, it will not cause health hazards to workers and consumers, and it meets the high requirements of modern automobile manufacturing for environmental protection and health.

4. Biodegradability

Z-130 catalyst has good biodegradability and can decompose quickly in the natural environment without causing long-term pollution to the environment. This feature gives it a significant environmental advantage in the manufacturing of automotive interior parts.

5. Low environmental impact

Z-130 catalyst has a very small impact on the environment during production and use, and meets the requirements of modern automobile manufacturing for sustainable development. Its low environmental impact characteristics make it an ideal choice for automotive interior parts manufacturing.

Application Cases

1. Dashboard manufacturing

In the dashboard manufacturing process, Z-130 catalyst is widely used in the polyurethane foaming process. Its low viscosity and odorless properties make the foaming process more uniform and stable, while significantly reducing VOC emissions and odors, improving the environmental protection performance of the instrument panel.

2. Seat manufacturing

The comfort and environmental performance of car seats are the focus of consumers. The application of Z-130 catalyst in the seat foaming process not only improves the comfort of the seat, but also significantly reduces VOC emissions and odors during the seat manufacturing process, and improves the environmental protection performance of the seat.

3. Interior parts bonding

During the bonding process of automotive interior parts, the Z-130 catalyst is used as a catalyst for the adhesive. Its low toxicity and odorless properties make the bonding process safer and more environmentally friendly, while improving bonding strength and durability.

Conclusion

The low viscosity odorless amine catalyst Z-130 shows significant environmental advantages in the manufacturing of automotive interior parts. Its low VOC emissions, odorless properties, low toxicity, biodegradability and low environmental impact make it an ideal choice for the modern automotive manufacturing industry. Through the wide application of Z-130 catalyst, the environmental performance of automotive interior parts has been significantly improved, which is in line with the environmental protection and ability of modern automobile manufacturing industryRequirements for sustainable development.

Appendix

1. Comparison between Z-130 catalyst and other catalysts

parameter name Z-130 Catalyst Traditional amine catalyst Environmental Catalyst
VOC content <1% 5-10% 1-3%
odor odorless Have a irritating odor Slight smell
Toxicity Low toxic Medium toxicity Low toxic
Biodegradability Biodegradable No biodegradable Some degradable
Environmental Impact Low Medium Low

2. Application fields of Z-130 catalyst

Application Fields Specific application
Dashboard Manufacturing Polyurethane foaming process
Seat Manufacturing Seat foaming technology
Interior parts bonding Binder Catalyst
Other interior parts Door panels, ceilings, etc. manufacturing

Through the above detailed introduction and comparison, it can be seen that the low viscosity odorless amine catalyst Z-130 has significant environmental advantages in automotive interior parts manufacturing and is an important tool for modern automobile manufacturing to achieve environmental protection and sustainable development.

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Low viscosity odorless amine catalyst Z-130 enhances the environmental protection performance of building insulation materials

3月 7th, 2025 News

Low viscosity odorless amine catalyst Z-130 enhances the environmental protection performance of building insulation materials

Introduction

As the global climate change problem becomes increasingly severe, the construction industry’s demand for environmentally friendly materials continues to increase. As an important part of building energy conservation, building insulation materials have an environmentally friendly performance that directly affects the sustainable development of buildings. As a new environmentally friendly catalyst, the low viscosity odorless amine catalyst Z-130 has gradually attracted attention in its application in building insulation materials. This article will introduce the characteristics of Z-130 catalyst, product parameters and its application in building insulation materials in detail, and explore its enhancement effect on environmental protection performance.

1. Overview of low viscosity odorless amine catalyst Z-130

1.1 Basic Features

Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, mainly used in the foaming process of polyurethane foam materials. Its low viscosity and odorless properties make it significantly advantageous for its application in building insulation materials.

1.1.1 Low viscosity

The low viscosity properties of the Z-130 catalyst make it easier to disperse during mixing, improving the uniformity and stability of the material. Low viscosity also means easier to operate during construction, reducing construction difficulty and time.

1.1.2 Odorless

Traditional amine catalysts usually have a harsh odor that adversely affects the health and environment of construction workers. The odorless properties of the Z-130 catalyst not only improve the construction environment, but also reduce environmental pollution.

1.2 Product parameters

The following are the main product parameters of Z-130 catalyst:

parameter name parameter value
Appearance Colorless transparent liquid
Viscosity (25?) 50-100 mPa·s
Density (25?) 1.02-1.05 g/cm³
Flashpoint >100?
Amine Value 300-350 mg KOH/g
Water-soluble Full dissolve
Storage temperature 5-30?

2. Application of Z-130 catalyst in building insulation materials

2.1 Polyurethane foam material

Polyurethane foam material is an important part of building insulation materials, and its performance directly affects the insulation effect of buildings. The application of Z-130 catalyst in polyurethane foam materials is mainly reflected in the following aspects:

2.1.1 Foaming process

Z-130 catalyst plays a key role in the foaming process of polyurethane foam. Its low viscosity characteristics allow the catalyst to be evenly dispersed in the reaction system, improving the uniformity and stability of foaming. Odorless properties improve the construction environment and reduce the health impact on construction workers.

2.1.2 Foam structure

The use of Z-130 catalyst can optimize the microstructure of the polyurethane foam, giving it a more uniform cell distribution and a higher closed cell rate. This not only improves the insulation properties of the material, but also enhances its mechanical strength and durability.

2.2 Other building insulation materials

In addition to polyurethane foam materials, Z-130 catalyst can also be used in other types of building insulation materials, such as phenolic foam, polystyrene foam, etc. Its low viscosity and odorless properties also have significant advantages in these materials.

3. Enhancement of the environmental protection performance of Z-130 catalyst on building insulation materials

3.1 Reduce volatile organic compounds (VOC) emissions

Traditional amine catalysts release a large amount of volatile organic compounds (VOCs) during foaming, which is harmful to the environment and human health. The odorless properties of the Z-130 catalyst significantly reduce VOC emissions and improve the environmental protection performance of building insulation materials.

3.2 Improve material durability

Z-130 catalyst improves the durability of building insulation materials by optimizing the microstructure of the material. Improved durability means that the service life of the material is extended, reducing the frequency of material replacement, thereby reducing resource consumption and environmental pollution.

3.3 Reduce energy consumption

The use of Z-130 catalyst can improve the insulation performance of building insulation materials and reduce energy consumption during use. This not only reduces the operating costs of buildings, but also reduces carbon emissions to the environment.

IV. Market prospects of Z-130 catalyst

4.1 Market demand

With the increasing global demand for environmentally friendly materials, the Z-130 catalyst has broad application prospects in building insulation materials. Its low viscosity and odorless properties give it a significant competitive advantage in the market.

4.2 Technology development trends

In the future, the technological development of Z-130 catalyst will pay more attention to improving environmental performance and reducing production costs. By continuously optimizing catalystsFormulation and production process, the Z-130 catalyst will play a greater role in building insulation materials.

V. Conclusion

The application of low viscosity odorless amine catalyst Z-130 in building insulation materials significantly enhances the environmental performance of the material. Its low viscosity and odorless properties not only improve the construction environment, but also reduce VOC emissions, improving the durability and insulation properties of the material. With the increase in the market demand for environmentally friendly materials, the application prospects of Z-130 catalyst will be broader.

Appendix

Appendix A: Comparison of the properties of Z-130 catalysts and other catalysts

parameter name Z-130 Catalyst Traditional amine catalyst
Viscosity (25?) 50-100 mPa·s 100-200 mPa·s
odor odorless Irritating odor
VOC emissions Low High
Foaming uniformity High in
Durability High in

Appendix B: Application effect of Z-130 catalyst in different building insulation materials

Material Type Application Effect
Polyurethane foam Improve foam uniformity and enhance thermal insulation performance
Phenolic Foam Reduce VOC emissions and improve durability
Polystyrene Foam Improve the construction environment and reduce energy consumption

Through the above detailed analysis and table display, we can clearly see the important role of low viscosity odorless amine catalyst Z-130 in building insulation materials and its significant enhancement to environmental protection performance. I hope this article can provide valuable reference for practitioners in the construction industry and promote the widespread application of environmentally friendly materials in construction.

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