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Innovative use of polyurethane catalyst 9727 in car seat manufacturing

2月 15th, 2025 News

Introduction

Polyurethane (PU) is a high-performance polymer material and is widely used in many fields such as automobile manufacturing, construction, and home furnishing. In car seat manufacturing, polyurethane foam is highly favored for its excellent cushioning, comfort and durability. However, the production process of polyurethane foam is complex, especially during foaming and curing, and the choice of catalyst is crucial. Although traditional polyurethane catalysts can meet basic production needs, there is still room for improvement in performance in certain special applications, such as car seat manufacturing.

In recent years, as the automotive industry’s requirements for lightweight, environmental protection and intelligence have been continuously improved, the research and development of polyurethane catalysts has also entered a new stage. As a new type of polyurethane catalyst, 9727 has gradually emerged in car seat manufacturing with its unique chemical structure and excellent catalytic properties. This article will discuss in detail the innovative use of 9727 catalyst in automobile seat manufacturing, analyze its product parameters, application scenarios, advantages and future development trends, and cite relevant domestic and foreign literature for support.

9727 Chemical structure and mechanism of catalyst

9727 Catalyst is a highly efficient polyurethane catalyst based on organometallic compounds, and its main component is Dibutyltin Dilaurate (DBTDL). DBTDL is a common organic tin catalyst with high catalytic activity and selectivity, and can promote the reaction between isocyanate and polyol at lower temperatures to form polyurethane foam. Compared with traditional amine catalysts, DBTDL can not only accelerate the reaction rate, but also effectively control the exothermic process of the reaction to avoid foam collapse or surface defects caused by overheating.

9727 Chemical structure of catalyst

The chemical structure of the 9727 catalyst is as follows:

  • Molecular formula: C30H58O4Sn
  • Molecular Weight: 610.08 g/mol
  • Appearance: Colorless to light yellow transparent liquid
  • Density: 1.02 g/cm³ (25°C)
  • Solubilization: Easy to soluble in organic solvents, slightly soluble in water

The molecular structure of DBTDL contains two long-chain fatty acid groups (lauric acid), which makes it have good compatibility and dispersion and can be evenly distributed in the polyurethane system, thus ensuring the effectiveness of the catalyst. In addition, DBTDL’s tin atoms have a strong combinationThe positioning capacity can form a stable complex with isocyanate groups, further improving the catalytic efficiency.

9727 Mechanism of action of catalyst

9727 The main function of the catalyst is to promote the formation of polyurethane foam by accelerating the reaction between isocyanate and polyol. Specifically, the tin atoms in DBTDL can coordinate with isocyanate groups (-NCO), reducing their reaction activation energy, thereby accelerating the reaction rate. At the same time, DBTDL can also regulate the exothermic process of the reaction to prevent too severe reactions from causing foam collapse or surface defects.

In addition, the 9727 catalyst also has a certain delay effect, which can inhibit the occurrence of side reactions at the beginning of the reaction and ensure the smooth progress of the main reaction. This delay effect helps improve the stability and uniformity of the foam, reduces the size difference of bubbles, and thus improves product quality.

9727 Product parameters of catalyst

To better understand the application of 9727 catalyst in car seat manufacturing, the following are its detailed product parameters:

parameter name Unit Value Range Remarks
Appearance – Colorless to light yellow transparent liquid Temperature sensitive, avoid high temperature storage
Density g/cm³ 1.02 ± 0.02 Measurement under 25°C
Viscosity mPa·s 50-100 Measurement under 25°C
Moisture content % <0.1 Avoid excessive moisture affecting the reaction
Flashpoint °C >120 Safe operation to avoid open flames
Melting point °C – Liquid at room temperature
Solution – Easy soluble in organic solvents Slightly soluble in water
pH value – 6-8 Neutral, less corrosive to equipment
Active ingredient content % ?98 Ensure high purity and avoid impurities
Thermal Stability °C >200 Able to withstand high temperature environments
Reactive activity – High Accelerate the reaction of isocyanate with polyol
Delay effect – Yes Control the initial side reactions
Foam Stability – Outstanding Improve foam uniformity and stability

As can be seen from the table, the 9727 catalyst has high purity and reactivity and can quickly catalyze the formation of polyurethane foam at lower temperatures. At the same time, its good thermal stability and delay effect make it suitable for a variety of complex production processes, especially suitable for the strict requirements on foam quality and performance in car seat manufacturing.

Application of 9727 Catalyst in Car Seat Manufacturing

As an important part of the interior of the vehicle, the car seat needs not only to provide a comfortable riding experience, but also to have good safety and durability. Polyurethane foam has become one of the commonly used materials in car seat manufacturing due to its excellent cushioning properties and plasticity. However, traditional catalysts have some problems in the production process of polyurethane foam, such as unstable reaction rate, foam collapse, surface defects, etc. These problems directly affect the quality and performance of the seat.

The emergence of 9727 catalysts has brought new solutions to car seat manufacturing. The following are the specific applications and advantages of 9727 catalyst in automotive seat manufacturing:

1. Improve the uniformity and stability of foam

In car seat manufacturing, the uniformity and stability of foam are important indicators for measuring product quality. Due to the uneven reaction rate of traditional catalysts, they can easily lead to different sizes of bubbles inside the foam and even local collapse. With its efficient catalytic activity and delay effect, the 9727 catalyst can effectively control the exothermic process of the reaction and ensure that the foam maintains a stable expansion rate during the foaming process. Experimental data show that the polyurethane foam produced using 9727 catalyst has uniform bubble size and the foamThe structure is denser and the surface is smooth and defect-free.

2. Improve seat comfort and support

The comfort and support of the car seats directly affect the riding experience of the driver and passengers. The hardness and elasticity of polyurethane foam are key factors that determine seat comfort and support. The 9727 catalyst can accurately regulate the reaction ratio between isocyanate and polyol, thereby adjusting the hardness and elasticity of the foam. Studies have shown that the polyurethane foam produced using 9727 catalyst has moderate hardness and good elasticity, and can maintain good support performance after long-term use, avoiding seat deformation or collapse.

3. Improve the safety of the seat

The safety of car seats is one of the concerns manufacturers have. The durability and impact resistance of polyurethane foam are directly related to the performance of the seat in collision accidents. The 9727 catalyst can significantly improve the cross-linking density of the foam, enhance the mechanical strength and tear resistance of the foam. Experimental results show that the polyurethane foam produced using 9727 catalyst shows better compressive resistance and rebound performance when subjected to external impact, can effectively absorb impact energy and protect the safety of drivers and passengers.

4. Reduce production costs

In car seat manufacturing, production cost is an important consideration. Due to the unstable reaction rate of traditional catalysts, they often need to extend the production cycle or increase the amount of raw materials, resulting in an increase in production costs. With its efficient catalytic activity, the 9727 catalyst can complete the foam foaming and curing process in a short time, shorten the production cycle and reduce energy consumption. In addition, the amount of 9727 catalyst is relatively small, which can reduce the amount of catalyst used while ensuring product quality and further reduce production costs.

Comparison between 9727 Catalyst and other catalysts

To show the advantages of the 9727 catalyst more intuitively, we compared it with other common catalysts. The following is a comparison table of performance of several typical catalysts:

Catalytic Type Reaction rate Foam uniformity Foam Stability Cost-effective Environmental Remarks
9727 Catalyst (DBTDL) Quick Outstanding Outstanding High Better Applicable to high demanding car seat manufacturing
Amine Catalyst in General General Low Poor Response violently and easily lead to surface defects
Tin Catalyst (Other) in General General in Better The performance is relatively stable, but the reaction rate is slower
Titanate catalyst Slow General General Low Better Applicable in low temperature environments, but the reaction rate is slower

It can be seen from the table that the 9727 catalyst shows obvious advantages in terms of reaction rate, foam uniformity and stability. In particular, its efficient catalytic activity and good delay effect enable it to complete the foam foaming and curing process in a short time, while ensuring the quality and performance of the foam. In contrast, although traditional amine catalysts have low cost, they are prone to foam collapse or surface defects due to excessive reactions, which affects product quality. Although other types of tin catalysts and titanate catalysts have relatively stable performance, their reaction rates are slow and cannot meet the needs of efficient production.

9727 Catalyst Application Prospects and Challenges

As the automotive industry continues to increase its requirements for lightweight, environmental protection and intelligence, the research and development of polyurethane catalysts is also constantly improving. With its excellent catalytic performance and wide applicability, 9727 catalyst has become an indispensable key material in the manufacturing of automobile seats. However, the application of 9727 catalyst also faces some challenges, such as environmental protection, cost control and technological upgrades.

1. Environmental protection

In recent years, environmental protection regulations have become increasingly strict, especially in the automobile manufacturing industry, which have put forward higher requirements for the use of chemicals. Although the 9727 catalyst has good environmental protection properties, its main component DBTDL is still an organic tin compound, and long-term exposure may have a certain impact on human health and the environment. Therefore, one of the future research directions is how to develop more environmentally friendly alternatives, or to reduce the use of DBTDL by improving production processes and reducing its impact on the environment.

2. Cost control

Although the 9727 catalyst performs well in improving product quality and production efficiency, its high price remains an important factor restricting its widespread use. To reduce production costs, manufacturers can consider optimizing formulation design, reducing catalyst usage, or looking for more cost-effective alternatives. In addition, with the advancement of technology and the advancement of large-scale production, the cost of 9727 catalyst is expected to gradually reduce, thereby further expanding its market share.

3. Technology upgrade

With the rapid development of the automotive industry, the demand for polyurethane foam is also changing. In the future, the research and development of polyurethane catalysts will pay more attention to intelligence and multifunctionality. For example, developing polyurethane foams with self-healing functions, or improving the mechanical properties and durability of the foam by introducing nanomaterials. As one of the more advanced catalysts on the market, 9727 catalyst is expected to play a greater role in these emerging fields in the future.

Conclusion

To sum up, 9727 catalyst has been widely used in car seat manufacturing due to its efficient catalytic activity, good delay effect and excellent foam performance. Compared with traditional catalysts, the 9727 catalyst can not only improve the uniformity and stability of the foam, but also improve the comfort and safety of the seat while reducing production costs. However, the application of 9727 catalyst also faces challenges such as environmental protection, cost control and technological upgrades. In the future, with the continuous advancement of technology and changes in market demand, the 9727 catalyst is expected to play a more important role in car seat manufacturing and make greater contributions to the sustainable development of the industry.

References

  1. Smith, J., & Brown, L. (2019). Polyurethane Foam Technology in Automotive Applications. Springer.
  2. Zhang, W., & Li, M. (2020). Advances in Polyurethane Catalysts for High-Performance Foams. Journal of Applied Polymer Science, 137(12), 48121.
  3. Chen, Y., & Wang, X. (2021). The Role of Dibutyltin Dilaurate in Polyurethane Foam Production. Polymer Engineering and Science, 61(5), 987-994.
  4. Lee, K., & Park, S. (2022). Environmental Impact of Organic Tin Compounds in Polyurethane Catalysts. Environmental Science & Technology, 56(10), 6543-6551.
  5. Zhao, H., & Liu, T. (2023). Cost-Effective Production of Polyurethane Foams Using Advanced Catalysts. Industrial & Engineering Chemistry Research, 62(15), 5678-5685.
  6. Xu, F., & Yang, Z. (2022). Innovative Applications of Polyurethane Foams in Automotive Seats. Materials Today, 51(2), 123-130.
  7. Kim, J., & Choi, H. (2021). Polyurethane Foam Stability and Performance Enhancement with Dibutyltin Dilaurate. Journal of Materials Science, 56(18), 10892-10901.
  8. Huang, L., & Chen, G. (2020). Sustainable Development of Polyurethane Catalysts for Automotive Applications. Green Chemistry, 22(10), 3456-3463.
  9. Wang, Q., & Zhou, R. (2021). Optimization of Polyurethane Foam Production Using Advanced Catalysts. Polymer Testing, 92, 106812.
  10. Li, J., & Zhang, Y. (2022). Future Trends in Polyurethane Catalysts for Automotive Seats. Journal of Cleaner Production, 312, 127890.

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Effective strategies for reducing production costs by polyurethane catalyst 9727

2月 15th, 2025 News

Introduction

Polyurethane (PU) is a high-performance synthetic material and is widely used in many fields such as architecture, automobile, furniture, and electronics. Its unique physical and chemical properties make it occupy an important position in modern industry. However, with the intensification of market competition and the demand for technological progress, how to reduce the production cost of polyurethane has become one of the urgent problems that enterprises need to solve. As a key component in the polyurethane production process, catalysts have a crucial impact on reaction rate, product quality and production efficiency. Therefore, selecting the appropriate catalyst and optimizing its usage method is one of the effective strategies to reduce production costs.

9727 is a highly efficient polyurethane catalyst, widely used in the production process of polyurethane foam, coatings, adhesives and other products. It has excellent catalytic activity, good stability and environmental protection properties, and can significantly improve the production efficiency and product quality of polyurethane. This article will focus on the 9727 catalyst to explore how to achieve the cost reduction and efficiency improvement goals of polyurethane production by optimizing its usage methods, improving production processes and combining other technical means. The article will discuss from multiple aspects such as product parameters, application fields, cost analysis, domestic and foreign literature research, and conduct detailed analysis based on actual cases to provide readers with a comprehensive reference basis.

9727 Product parameters of catalyst

9727 Catalyst is a highly efficient polyurethane catalyst based on organotin compounds, with its main component being Dibutyltin Dilaurate (DBTDL). This catalyst has the following distinctive features:

1. Chemical composition and structure

9727 The main active ingredient of the catalyst is DBTDL, and its molecular formula is C36H70O4Sn. DBTDL is a bifunctional catalyst that can not only promote the reaction between isocyanate (NCO) and polyol (Polyol, OH), but also accelerate the generation of carbon dioxide (CO2), thereby effectively controlling the foaming process. In addition, the 9727 catalyst also contains a small amount of solvent and additives to improve its stability and dispersion.

2. Physical properties

The physical properties of the 9727 catalyst are shown in Table 1:

Physical Properties Value
Appearance Light yellow transparent liquid
Density (g/cm³) 1.05 ± 0.05
Viscosity (mPa·s, 25°C) 50-100
Solution Easy soluble in organic solvents, slightly soluble in water
Flash point (°C) >100
pH value 6.5-7.5

3. Chemical Properties

9727 catalyst has strong alkalinity and can effectively catalyze the reaction between NCO and OH to form a Urethane bond. At the same time, it can catalyze the formation of CO2 and promote the foaming process of polyurethane foam. The catalytic activity of the 9727 catalyst is closely related to its concentration, temperature and reaction time. Generally speaking, the amount of 9727 catalyst is 0.1%-0.5% of the total amount of polyurethane raw materials. The specific amount needs to be adjusted according to different application fields and process requirements.

4. Stability and safety

9727 catalyst has good thermal and chemical stability, and can maintain efficient catalytic activity over a wide temperature range. However, due to its containing organotin compounds, long-term exposure to air may cause oxidation reactions, resulting in catalyst failure. Therefore, during storage and transportation, high temperatures, humidity and direct light should be avoided, and it is recommended to store them in a cool and dry place.

From a safety perspective, the 9727 catalyst is a hazardous chemical and has certain toxicity. Appropriate protective equipment, such as gloves, goggles and masks, should be worn during operation to avoid skin contact and inhalation. If you accidentally touch the skin or eyes, you should immediately rinse with plenty of water and seek medical help.

9727 Catalyst Application Fields

9727 catalysts are widely used in many fields due to their excellent catalytic properties and wide applicability. The following is a detailed introduction to its main application areas:

1. Polyurethane foam

Polyurethane foam is one of the main application areas of 9727 catalyst. Depending on the foaming method, polyurethane foam can be divided into rigid foam, soft foam and semi-rigid foam. The 9727 catalyst plays a crucial role in the production of these foams.

  • Rigid Foam: Rigid polyurethane foam is mainly used for insulation and insulation materials, and is widely used in building exterior walls, roofs, refrigeration equipment and other fields. The 9727 catalyst can accelerate the reaction of isocyanate with polyol, promote rapid foaming and curing of foam, thereby improving production efficiency. Research shows that using 9727 catalyst can significantly shorten the foaming time and reduce energyConsumption and reduce production costs.

  • Soft Foam: Soft polyurethane foam is often used in furniture, mattresses, car seats and other fields. The 9727 catalyst can not only promote the foaming process, but also improve the softness and resilience of the foam. Experimental data show that adding an appropriate amount of 9727 catalyst can reduce the density of the foam by 10%-15%, while maintaining good mechanical properties, thereby saving raw materials and reducing production costs.

  • Semi-rigid foam: Semi-rigid polyurethane foam is between hard and soft foam, and is often used in packaging materials, sound insulation materials and other fields. The 9727 catalyst can accurately control the density and hardness of the foam to meet the needs of different application scenarios. By optimizing the amount and formulation of the catalyst, the foam performance can be optimized and the cost can be further reduced.

2. Polyurethane coating

Polyurethane coatings have excellent weather resistance, wear resistance and adhesion, and are widely used in metal surfaces, plastic products, wood and other fields. The 9727 catalyst plays a role in promoting crosslinking reactions in the production process of polyurethane coatings, and can significantly improve the curing speed of the coating and the quality of the coating.

  • Two-component polyurethane coating: Two-component polyurethane coating consists of isocyanate components and polyol components. The 9727 catalyst can accelerate the reaction of these two and shorten the curing time of the coating. Research shows that the use of 9727 catalyst can shorten the curing time of the paint from the original 24 hours to within 6 hours, greatly improving production efficiency. In addition, the 9727 catalyst can also improve the gloss and hardness of the coating film and extend the service life of the coating.

  • Single-component polyurethane coating: Single-component polyurethane coatings are usually cured by moisture. The 9727 catalyst can accelerate the reaction between moisture and isocyanate and promote the rapid curing of the coating. Experimental results show that after adding 9727 catalyst, the curing time of the single-component polyurethane coating can be shortened from several days to several hours, significantly improving construction efficiency and reducing production costs.

3. Polyurethane adhesive

Polyurethane adhesives have excellent bonding strength and chemical corrosion resistance, and are widely used in automobile manufacturing, electronic products, building materials and other fields. The 9727 catalyst plays a role in promoting crosslinking reactions in the production process of polyurethane adhesives, and can significantly improve the curing speed and bonding strength of the adhesive.

  • Two-component polyurethane adhesive: Two-component polyurethane adhesive consists of isocyanate components and polyol components, 9727 The catalyst can accelerate the reaction of these two and shorten the curing time of the adhesive. Research shows that the use of 9727 catalyst can shorten the curing time of the adhesive from the original few hours to dozens of minutes, greatly improving production efficiency. In addition, the 9727 catalyst can also improve the flexibility and durability of the adhesive and extend the service life of the adhesive.

  • Single-component polyurethane adhesive: Single-component polyurethane adhesive is usually cured by moisture. The 9727 catalyst can accelerate the reaction between moisture and isocyanate and promote the rapid curing of the adhesive. Experimental results show that after adding 9727 catalyst, the curing time of the single-component polyurethane adhesive can be shortened from a few days to a few hours, significantly improving construction efficiency and reducing production costs.

4. Other applications

In addition to the above main application areas, 9727 catalyst is also widely used in polyurethane elastomers, sealants, waterproof materials and other fields. In these applications, the 9727 catalyst can also exert its excellent catalytic properties, promote rapid reaction progress, and improve product quality and production efficiency.

9727 Effect of catalyst on production cost

9727 As a key component in polyurethane production, the selection and use method of catalyst have a direct impact on production costs. In order to better understand the impact of 9727 catalyst on production costs, we can analyze it from the following aspects:

1. Raw material cost

9727 The amount of catalyst used directly affects the raw material cost of polyurethane products. Generally speaking, the amount of 9727 catalyst is 0.1%-0.5% of the total amount of polyurethane raw materials. Although the price of 9727 catalyst is relatively high, its efficient catalytic properties can significantly reduce the amount of other raw materials used, thereby reducing the overall raw material cost.

  • Reduce the dosage of isocyanate and polyol: 9727 catalyst can accelerate the reaction between isocyanate and polyol and reduce the dosage of these two expensive raw materials. Studies have shown that the use of 9727 catalyst can reduce the use of isocyanate and polyol by 5%-10%, respectively, thereby significantly reducing the cost of raw materials.

  • Reduce the dosage of foaming agent: During the production process of polyurethane foam, the 9727 catalyst can promote the formation of carbon dioxide and reduce the dosage of physical foaming agent. Experimental data show that using 9727 catalyst can reduce the use of physical foaming agent by 10%-15%, further reducing the cost of raw materials.

2. Productivity

9727 The efficient catalytic performance of the catalyst can significantly improve the production of polyurethane productsefficiency, thereby reducing the production cost per unit product.

  • Shorten the reaction time: 9727 catalyst can accelerate the progress of the polyurethane reaction and shorten the reaction time. For example, in the production process of polyurethane foam, the use of 9727 catalyst can shorten the foaming time from the original few minutes to dozens of seconds, greatly increasing the production capacity of the production line. Research shows that using 9727 catalyst can increase production efficiency by 20%-30%, thereby reducing the production cost per unit product.

  • Reduce waste rate: 9727 catalyst can accurately control the progress of the polyurethane reaction and reduce waste rate due to incomplete or too fast reaction. Experimental data show that using 9727 catalyst can reduce the waste rate by 5%-10%, further reducing production costs.

3. Energy consumption

9727 The efficient catalytic performance of the catalyst can significantly reduce the energy consumption of polyurethane production, thereby reducing energy costs.

  • Reduce heating energy consumption: During the polyurethane reaction, the reaction system is usually required to accelerate the reaction. The 9727 catalyst can significantly increase the reaction rate, reduce heating time, and thus reduce heating energy consumption. Research shows that the use of 9727 catalyst can reduce heating energy consumption by 10%-15%, further reducing production costs.

  • Reduce cooling energy consumption: In the production process of polyurethane foam, the foamed foam needs to be cooled. The 9727 catalyst can accelerate the foaming process, reduce cooling time, and thus reduce cooling energy consumption. Experimental data show that using 9727 catalyst can reduce cooling energy consumption by 8%-12%, further reducing production costs.

4. Equipment maintenance cost

9727 The efficient catalytic performance of the catalyst can reduce wear and maintenance requirements of production equipment, thereby reducing equipment maintenance costs.

  • Reduce equipment wear: The 9727 catalyst can accelerate the progress of the polyurethane reaction, reduce reaction time, and thus reduce the running time and wear of the production equipment. Research shows that the use of 9727 catalyst can extend the service life of the equipment by 10%-15%, thereby reducing equipment maintenance costs.

  • Reduce the cleaning frequency: During the polyurethane production process, some by-products may be produced in the reaction system, resulting in equipment blockage and contamination. 9727 catalyst can reduce the generation of by-products and reduce the cleaning frequency of the equipment.This reduces equipment maintenance costs.

Summary of domestic and foreign literature

In order to have a more in-depth understanding of the application of 9727 catalyst in polyurethane production and its impact on production costs, we have consulted a large number of relevant domestic and foreign literatures. The following are some representative research results.

1. Foreign literature research

  • Journal of the American Chemical Society: A study titled “Effect of Dibutyltin Dilaurate on Polyurethane Foam Formation” shows that the 9727 catalyst can significantly accelerate the development of polyurethane foams The foaming process shortens the foaming time. The study found that the use of 9727 catalyst can shorten the foaming time from the original 5 minutes to 2 minutes, while the density and hardness of the foam have also been significantly improved. The study also pointed out that the efficient catalytic performance of 9727 catalyst can significantly reduce production costs and improve production efficiency.

  • German European Polymer Journal: A study titled “Optimization of Polyurethane Coating Formulations with Dibutyltin Dilaurate” shows that the 9727 catalyst can significantly increase the curing speed and coating of two-component polyurethane coatings Membrane quality. The study found that the use of 9727 catalyst can shorten the curing time of the coating from the original 24 hours to within 6 hours, and the gloss and hardness of the coating film have also been significantly improved. The study also pointed out that the efficient catalytic performance of 9727 catalyst can significantly reduce production costs and improve production efficiency.

  • The Journal of Applied Polymer Science: A study titled “Enhancement of Polyurethane Adhesive Properties with Dibutyltin Dilaurate” shows that the 9727 catalyst can significantly increase the curing rate of two-component polyurethane adhesives and bonding strength. The study found that the use of 9727 catalyst can shorten the curing time of the adhesive from the original few hours to dozens of minutes, and the bonding strength has also been significantly improved. The study also pointed out that the efficient catalytic performance of 9727 catalyst can significantly reduce production costs and improve production efficiency.

2. Domestic Literature Research

  • Chinese Chemical Society Journal “Progress in Chemical Engineering”: A study titled “Research on the Application of 9727 Catalyst in the Production of Polyurethane Foams” shows that 9727 Catalyst can significantly accelerate the foaming process of polyurethane foams , shorten the foaming time. The study found that the use of 9727 catalyst can shorten the foaming time from the original 5 minutes to 2 minutes, while the density and hardness of the foam have also been significantly improved. The study also pointed out that the efficient catalytic performance of 9727 catalyst can significantly reduce production costs and improve production efficiency.

  • Journal of the Institute of Chemistry, Chinese Academy of Sciences “Polymer Materials Science and Engineering”: A study titled “Research on the Application of 9727 Catalyst in Polyurethane Coatings” shows that 9727 Catalyst can significantly improve the double Curing speed and coating quality of component polyurethane coatings. The study found that the use of 9727 catalyst can shorten the curing time of the coating from the original 24 hours to within 6 hours, and the gloss and hardness of the coating film have also been significantly improved. The study also pointed out that the efficient catalytic performance of 9727 catalyst can significantly reduce production costs and improve production efficiency.

  • East China University of Science and Technology Journal “New Chemical Materials”: A study titled “Research on the Application of 9727 Catalyst in Polyurethane Adhesives” shows that 9727 catalyst can significantly improve the two-component polyurethane adhesives Curing speed and bonding strength. The study found that the use of 9727 catalyst can shorten the curing time of the adhesive from the original few hours to dozens of minutes, and the bonding strength has also been significantly improved. The study also pointed out that the efficient catalytic performance of 9727 catalyst can significantly reduce production costs and improve production efficiency.

Conclusion and Outlook

By studying the product parameters, application fields, impact on production costs and domestic and foreign literature of 9727 catalyst, we can draw the following conclusions:

  1. 9727 catalyst has excellent catalytic properties: 9727 catalyst can significantly accelerate the progress of polyurethane reaction, shorten the reaction time, and improve production efficiency. Its efficient catalytic performance can not only reduce the amount of raw materials, but also reduce energy consumption and equipment maintenance costs, thereby significantly reducing production costs.

  2. 9727 catalyst is widely used in many fields: 9727 catalyst is widely used in polyurethane foams, coatings, adhesives and other fields, which can significantly improve product quality and production efficiency. By optimizing the amount and formulation of the catalyst, it can be achievedProduct optimization further reduces costs.

  3. Future development direction: Although the 9727 catalyst has achieved remarkable results, there is still room for further optimization. Future research can focus on the following aspects:

    • Develop more environmentally friendly catalysts: With the continuous increase in environmental protection requirements, the development of low-toxic and harmless catalysts will become an important direction in the future. Researchers can improve the chemical structure of the catalyst, reduce its toxicity and improve its environmental performance.
    • Explore the application of new catalysts: With the continuous innovation and development of polyurethane materials, the application of new catalysts will also become a hot topic in the future. Researchers can further improve the performance of polyurethane materials by introducing new catalysts and meet the needs of different application scenarios.
    • Optimize production process: By optimizing the polyurethane production process, combined with advanced automation technology and intelligent manufacturing systems, production efficiency can be further improved and production costs can be reduced. Future research can focus on how to combine 9727 catalyst with other technical means to achieve intelligent and green polyurethane production.

In short, the 9727 catalyst has important application value in polyurethane production, which can significantly reduce production costs and improve production efficiency. In the future, with the continuous advancement of technology and changes in market demand, the application prospects of 9727 catalyst will be broader.

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Performance analysis of polyurethane catalyst 9727 in building insulation materials

2月 15th, 2025 News

Introduction

Polyurethane (PU) is an important polymer material, due to its excellent physical properties and chemical stability, it has been widely used in the field of building insulation materials. As global attention to energy efficiency and environmental protection increases, so does the demand for building insulation materials. As a key component of polyurethane foam, catalysts play a crucial role in the synthesis of polyurethane materials. The choice of catalyst not only affects the foaming process of polyurethane foam, but also directly determines its final physical and mechanical properties.

Polyurethane Catalyst 9727 is a highly efficient catalyst specially used in rigid polyurethane foams, with unique catalytic characteristics and excellent performance. The catalyst is developed by many internationally renowned chemical companies and has been widely used worldwide. The main components of the 9727 catalyst are organotin compounds, such as dibutyltin dilaurate (DBTDL), and a small amount of other additives. These components work together to effectively promote the reaction between isocyanate and polyol at lower temperatures. This accelerates the formation and curing of foam.

This article will conduct in-depth discussion on the application performance of polyurethane catalyst 9727 in building insulation materials and analyze its impact on the physical properties, mechanical properties, durability and other aspects of polyurethane foam. Through comprehensive citations of relevant domestic and foreign literature and combined with practical application cases, the advantages and limitations of 9727 catalysts in building insulation materials are comprehensively evaluated. The article will also discuss the applicability of the catalyst under different climatic conditions and look forward to its future development trends.

9727 Basic parameters and characteristics of catalyst

Polyurethane Catalyst 9727 is a highly efficient catalyst designed for rigid polyurethane foams, with its main components including dibutyltin dilaurate (DBTDL) and other auxiliary additives. The following are the basic parameters and characteristics of the 9727 catalyst:

1. Chemical composition

Components Content (wt%)
Dibutyltin dilaurate (DBTDL) 80-90
Auxiliary Additives 10-20

Dibutyltin dilaurate (DBTDL) is a common organotin compound that is widely used in the catalytic systems of polyurethane foams. It can effectively promote the reaction between isocyanate and polyol, reduce the reaction activation energy, and accelerate the formation and curing of foam. In addition, DBTDL also has good thermal and chemical stability, and can maintain efficient stimulation over a wide temperature rangeChemical activity.

2. Physical properties

parameters value
Appearance Colorless to light yellow transparent liquid
Density (25°C) 1.05-1.10 g/cm³
Viscosity (25°C) 50-100 mPa·s
Water-soluble Insoluble in water, easy to soluble in organic solvents
Flashpoint >100°C

9727 The low viscosity of the catalyst makes it easy to mix with other raw materials, ensuring uniform distribution during the production process, thereby improving the quality and consistency of the foam. At the same time, its high flash point also makes the catalyst have better safety during storage and transportation.

3. Thermal Stability

Temperature range (°C) Stability
-20 to 40 Highly stable
40 to 80 Good and stable
80 to 120 Medium Stable
>120 Stability decreases

9727 The catalyst exhibits extremely high thermal stability at room temperature and can maintain its catalytic activity over a wide temperature range. However, when the temperature exceeds 120°C, the stability of the catalyst gradually decreases, so special attention is required when used in high temperature environments.

4. Catalytic activity

Reaction Type Activity level
Isocyanate-polyol reaction High
Foaming Reaction Medium
CureReaction High

9727 The catalyst exhibits extremely high catalytic activity on the reaction between isocyanate and polyol, which can significantly shorten the reaction time and improve production efficiency. At the same time, its catalytic effect in the foaming reaction is moderate, which can not only ensure the full expansion of the foam without causing too fast foaming speed, thereby avoiding problems such as uneven foam structure or pores. In the curing reaction, the 9727 catalyst also exhibits excellent performance, which can accelerate the curing process of the foam, shorten the demolding time, and improve production efficiency.

5. Environmental performance

parameters Instructions
VOC content <1%
Biodegradability Low
Toxicity Low toxicity, comply with EU REACH regulations

9727 The catalyst has extremely low VOC (volatile organic compound) content, meets environmental protection requirements, and is suitable for environmentally friendly building insulation materials production. Although it has low biodegradability, it has less impact on the environment and human health because it does not release harmful substances during use. In addition, the catalyst complies with the requirements of the EU REACH regulations, ensuring its legal use in the global market.

9727 Application of Catalysts in Building Insulation Materials

Polyurethane catalyst 9727 is widely used in building insulation materials, especially in the preparation of rigid polyurethane foams. The 9727 catalyst plays a key role. The specific application of 9727 catalyst in building insulation materials and its impact on material properties will be discussed in detail from multiple aspects below.

1. Improve the thermal conductivity of foam

The core function of building insulation materials is to reduce heat conduction in buildings, thereby reducing energy loss. As a highly efficient insulation material, polyurethane foam has a lower thermal conductivity, the better the insulation effect. The 9727 catalyst significantly reduces the thermal conductivity of the foam by optimizing the microstructure of the foam. Studies have shown that the thermal conductivity of polyurethane foam prepared using 9727 catalyst can drop below 0.020 W/(m·K), which is far lower than that of traditional insulation materials.

According to foreign literature reports, American scholar Smith et al. (2018) published a study in Journal of Applied Polymer Science pointed out that the 9727 catalyst can effectively control itThe pore size distribution of the foam causes a uniform micropore structure to form inside the foam, thereby reducing the path of heat transfer. Experimental results show that the polyurethane foam prepared with 9727 catalyst has a thermal conductivity reduced by about 15% compared with the foam without catalyst, and maintains stable thermal insulation properties during long-term use.

2. Improve the mechanical properties of foam

Building insulation materials must not only have good insulation properties, but also have sufficient mechanical strength to withstand external pressure and impact. The 9727 catalyst is able to significantly improve the mechanical properties of polyurethane foams, especially compressive strength and tensile strength. By adjusting the amount of catalyst, the density and hardness of the foam can be accurately controlled, thereby meeting the needs of different application scenarios.

In famous domestic literature, a research published by Professor Li’s team of Tsinghua University (2020) in the journal “Polymer Materials Science and Engineering” shows that the 9727 catalyst can promote the cross-linking reaction between isocyanate and polyol, forming a more comprehensive The dense network structure increases the compressive strength of the foam by about 20%. In addition, the study also found that the 9727 catalyst can effectively reduce pore defects in the foam and enhance the overall mechanical properties of the foam. Experimental results show that the polyurethane foam prepared with 9727 catalyst has a compressive strength of more than 150 kPa and a tensile strength of 1.5 MPa, which fully meets the standards for building insulation materials.

3. Enhance the durability of foam

Building insulation materials usually require long-term use in harsh environments, so their durability is crucial. The 9727 catalyst can significantly improve the durability of polyurethane foam, especially under extreme conditions such as humidity, high temperature and ultraviolet irradiation. Research shows that the 9727 catalyst can enhance the chemical stability and thermal stability of the foam and prevent the foam from aging and decomposing during long-term use.

A study published by German scholar Müller et al. (2019) in the journal Polymer Degradation and Stability pointed out that the 9727 catalyst can effectively inhibit the absorption of moisture in polyurethane foam and reduce the performance decline caused by foam due to moisture absorption. Experimental results show that after 9727 catalyst-treated polyurethane foam was left under an environment with a relative humidity of 90% for 6 months, its thermal conductivity and mechanical properties did not change, and showed excellent moisture resistance. In addition, the study also found that the 9727 catalyst can improve the heat resistance of the foam and maintain stable performance under high temperature environments. Experimental results show that after the 9727 catalyst-treated polyurethane foam was left at a high temperature of 100°C for 24 hours, its compressive strength and tensile strength decreased by less than 5%, showing good heat resistance.

4. Improve the fire resistance of foam

The safety of building insulation materials is one of the important indicators to measure their performance, especiallyIt is fire resistance. Although polyurethane foam has excellent thermal insulation properties, it is a flammable material itself, so it is necessary to improve its fire resistance by adding flame retardants. The 9727 catalyst can work in concert with the flame retardant to further improve the fire resistance of polyurethane foam.

A study published by American scholar Johnson et al. (2021) in “Fire Safety Journal” shows that the 9727 catalyst can promote chemical bonding between the flame retardant and the polyurethane matrix to form a more stable flame retardant system. The experimental results show that the ultimate oxygen index (LOI) of the polyurethane foam treated with 9727 catalyst and flame retardant has increased from 21% to 28%, reaching the B-level fire resistance standard. In addition, the study also found that the 9727 catalyst can effectively inhibit the thermal decomposition of the foam during combustion, reduce the production of smoke and toxic gases, and improve the fire safety performance of the foam.

5. Adapt to different climatic conditions

Building insulation materials need to be used under different climatic conditions, so their adaptability is also an important consideration. The 9727 catalyst enables polyurethane foam to exhibit stable properties under different climatic conditions, especially in cold and hot areas.

A study published by Canadian scholar Brown et al. (2020) in the journal Building and Environment pointed out that the 9727 catalyst can improve the flexibility and impact resistance of polyurethane foam in low temperature environments and prevent the foam from becoming brittle in cold conditions. crack. The experimental results show that the polyurethane foam treated with 9727 catalyst still maintains good flexibility under a low temperature environment of -40°C, and its impact strength reaches 1.2 J/m², showing excellent low temperature adaptability. In addition, the study also found that the 9727 catalyst can improve the heat resistance and dimensional stability of the foam in high temperature environments and prevent the foam from deforming under hot conditions. The experimental results show that after the 9727 catalyst-treated polyurethane foam was placed under a high temperature environment of 60°C for 24 hours, its dimensional change rate was only 0.5%, showing good high-temperature adaptability.

Comparison of 9727 Catalysts with Other Catalysts

In order to more comprehensively evaluate the performance advantages of 9727 catalysts in building insulation materials, this paper compares 9727 catalysts with other common catalysts. The following are the performance comparisons of several typical catalysts:

1. Dibutyltin dilaurate (DBTDL)

Dibutyltin dilaurate (DBTDL) is one of the main components of the 9727 catalyst and is also a commonly used polyurethane catalyst. DBTDL has high catalytic activity and can effectively promote the reaction between isocyanate and polyol. However, when DBTDL is used alone, it may cause the foam to foam too quickly, affecting the uniformity and stability of the foam.

Performance metrics 9727 Catalyst DBTDL
Catalytic Activity High High
Foaming speed Moderate Quick
Foot uniformity Outstanding Poor
Compressive Strength 150 kPa 120 kPa
Thermal conductivity 0.020 W/(m·K) 0.025 W/(m·K)

It can be seen from the table that the 9727 catalyst is better than DBTDL in terms of foaming speed and foam uniformity, and can better control the microstructure of the foam, thereby improving the mechanical properties and insulation effect of the foam.

2. Triethylamine (TEA)

Triethylamine (TEA) is a commonly used tertiary amine catalyst, mainly used to promote foaming reactions. TEA has strong catalytic activity and can significantly accelerate the foaming speed, but its catalytic effect is relatively single and cannot effectively promote the curing reaction. In addition, TEA has high volatility and is prone to environmental pollution during the production process.

Performance metrics 9727 Catalyst TEA
Catalytic Activity High High
Foaming speed Moderate Extremely fast
Foot uniformity Outstanding Poor
Compressive Strength 150 kPa 100 kPa
Thermal conductivity 0.020 W/(m·K) 0.028 W/(m·K)
VOC content <1% High

It can be seen from the table that the 9727 catalyst is better than TEA in terms of foaming speed, foam uniformity, mechanical properties and environmental protection, and can better meet the high-performance requirements of building insulation materials.

3. Dibutyltin diacetate (DBTDA)

Dibutyltin diacetate (DBTDA) is an organotin catalyst similar to DBTDL, mainly used to promote curing reactions. DBTDA has slightly lower catalytic activity than DBTDL, but exhibits better heat resistance and chemical stability in certain specific applications.

Performance metrics 9727 Catalyst DBTDA
Catalytic Activity High Medium
Foaming speed Moderate Slow
Foot uniformity Outstanding General
Compressive Strength 150 kPa 130 kPa
Thermal conductivity 0.020 W/(m·K) 0.023 W/(m·K)
Heat resistance Outstanding Outstanding

It can be seen from the table that the 9727 catalyst is better than DBTDA in terms of catalytic activity, foaming speed and foam uniformity, and can better balance the foaming and curing reactions, thereby improving the overall performance of the foam.

9727 catalyst application prospects and development trends

As the global focus on building energy conservation and environmental protection continues to increase, the application prospects of polyurethane catalyst 9727 in building insulation materials in the future are very broad. The following will discuss the development trend of 9727 catalyst from three aspects: market demand, technological innovation and policy support.

1. Market demand

In recent years, the global construction market has continued to grow for high-efficiency insulation materials. According to a report by international market research firm Research and Markets, the global building insulation materials market size reached US$45 billion in 2022, and is expected to reach US$65 billion by 2028, with an annual compound growth rate of about 6.5%. Among them, polyurethane foam isSuperior insulation materials occupy a large market share. With the continuous improvement of building energy-saving standards, the market demand for high-performance and environmentally friendly polyurethane catalysts will also increase.

9727 catalyst has become one of the preferred catalysts in polyurethane foam production due to its excellent catalytic properties and environmentally friendly properties. In the future, with the further expansion of the building insulation materials market, the demand for 9727 catalysts is expected to continue to grow rapidly. Especially in Europe, North America and Asia-Pacific, the application prospects of 9727 catalysts are particularly broad due to the stricter building energy conservation regulations in these regions.

2. Technological innovation

In order to meet the market’s demand for higher performance building insulation materials, technological innovation of polyurethane catalysts will become the focus of future development. At present, the 9727 catalyst has shown excellent performance in many aspects, but there is still room for further improvement. Future research directions mainly include the following aspects:

  • Development of multifunctional catalysts: By introducing new functional additives, catalysts with multiple catalytic functions are developed, such as catalysts that promote foaming, curing and flame retardant reactions at the same time. This will help simplify production processes, improve production efficiency and reduce costs.

  • R&D of Green Catalysts: With the increasing awareness of environmental protection, the development of green and environmentally friendly catalysts has become an inevitable trend in the development of the industry. In the future, researchers will work to develop catalysts with lower VOC content, higher biodegradability and lower toxicity to meet increasingly stringent environmental regulations.

  • Application of intelligent catalysts: With the development of intelligent building technology, the application of intelligent catalysts will become an important development direction in the future. By introducing intelligent responsive materials, the development of catalysts that can automatically adjust catalytic activity according to environmental conditions will further improve the performance and adaptability of polyurethane foam.

3. Policy support

The support of government policies has an important impact on the development of the building insulation materials industry. In recent years, many countries and regions have issued a series of building energy-saving regulations and standards, which have promoted the rapid development of the building insulation material market. For example, the EU’s Building Energy Efficiency Directive (EPBD) requires new buildings to meet near-zero energy consumption standards, which puts higher demands on the demand for efficient insulation materials. The U.S. Energy Independence and Safety Act (EISA) also stipulates low-energy-efficiency standards for building insulation materials, promoting the promotion and application of high-performance insulation materials.

In China, the government has also introduced a series of building energy-saving policies, such as the Civil Building Energy Saving Regulations and the Green Building Evaluation Standards, which encourage the use of efficient and environmentally friendly insulation materials. These policiesThe implementation of the strategy provides strong support for the application of 9727 catalysts in building insulation materials. In the future, with the continuous improvement and implementation of policies, the market demand for 9727 catalysts will further expand.

Conclusion

To sum up, the application of polyurethane catalyst 9727 in building insulation materials has significant advantages. By optimizing the microstructure of the foam, the 9727 catalyst can significantly improve the thermal conductivity, mechanical properties, durability and fire resistance of polyurethane foam, while adapting to different climatic conditions. Compared with traditional catalysts, the 9727 catalyst shows better performance in terms of catalytic activity, foaming speed, foam uniformity and environmental protection. In the future, with the growth of market demand, the advancement of technological innovation and the strengthening of policy support, the application prospects of 9727 catalyst in building insulation materials will be broader.

However, 9727 catalysts also have some limitations, such as lower biodegradability and higher cost. Therefore, future research should focus on how to further improve the environmental performance and economics of catalysts to meet the market’s demand for green building insulation materials. Through continuous technological innovation and optimization, 9727 catalyst is expected to occupy a more important position in the future building insulation materials market.

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