The application potential of PU soft foam amine catalyst in deep-sea detection equipment: a right-hand assistant to explore the unknown world

The application potential of PU soft foam amine catalyst in deep-sea detection equipment: a right-hand assistant to explore the unknown world

Introduction

Deep sea exploration is an important means for humans to explore an unknown area of ??the earth. With the advancement of science and technology, the design and manufacturing technology of deep-sea detection equipment is also constantly innovating. Among them, the development of materials science provides important support for the performance improvement of deep-sea detection equipment. As a new material, PU soft foam amine catalyst has great application potential in deep-sea detection equipment due to its unique physicochemical properties. This article will discuss in detail the application potential of PU soft foam amine catalysts in deep-sea detection equipment, analyze their technical parameters, and display relevant data through tables, in order to provide new ideas for the development of deep-sea detection technology.

1. Basic characteristics of PU soft foam amine catalyst

1.1 Definition and composition

PU soft foam amine catalyst is a catalyst used in the foaming reaction of polyurethane (PU) mainly composed of amine compounds. It can accelerate the speed of PU foaming reaction, improve foaming efficiency, and improve the physical properties of the foam.

1.2 Physical and chemical properties

PU soft foam amine catalyst has the following main physicochemical properties:

  • High-efficiency catalysis: It can significantly accelerate the PU foaming reaction and shorten the production cycle.
  • Good stability: It can maintain stable catalytic performance under high temperature and high pressure environments.
  • Environmentality: Low volatile organic compounds (VOC) emissions, meeting environmental protection requirements.
  • Corrosion resistance: It has good corrosion resistance to various chemical substances.

1.3 Technical parameters

The following table lists the main technical parameters of PU soft foam amine catalyst:

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (g/cm³) 0.95-1.05
Viscosity (mPa·s) 50-150
Flash point (?) >100
Boiling point (?) 200-250
Solution Easy to soluble in water

2. Special needs of deep-sea detection equipment

2.1 Challenges of the Deep Sea Environment

The deep-sea environment has the characteristics of high pressure, low temperature, high salinity, etc., which puts forward extremely high requirements on the material performance of the detection equipment. Specific challenges include:

  • High Pressure: The deep-sea pressure can reach hundreds of atmospheric pressures, and the material requires extremely high compressive strength.
  • Low temperature: The deep sea temperature is usually between 0-4?, and the material must have good low-temperature toughness.
  • High salinity: The salt in seawater is corrosive to the material and requires excellent corrosion resistance.
  • Bio Attachment: Deep-sea organisms are prone to attach to the surface of the equipment, affecting the performance of the equipment.

2.2 Importance of material selection

In deep-sea detection equipment, the choice of materials is directly related to the performance and life of the equipment. Ideal deep-sea detection equipment materials should have the following characteristics:

  • High-intensity: Can withstand deep-sea high-pressure environments.
  • Corrosion Resistance: Can resist the corrosion of salts and chemicals in seawater.
  • Low density: Reduce the weight of the equipment and increase buoyancy.
  • Good processing performance: Easy to manufacture and repair.

III. Application potential of PU soft foam amine catalyst in deep-sea detection equipment

3.1 Improve the buoyancy of the equipment

PU soft foam amine catalyst can significantly improve the foaming efficiency of PU foam and generate low-density and high-strength foam materials. This foam material has excellent buoyancy performance, which can effectively reduce the weight of deep-sea detection equipment, increase the buoyancy of the equipment, thereby reducing the energy consumption of the equipment and extending the battery life of the equipment.

3.2 Enhance the compressive performance of the equipment

The deep-sea high-pressure environment puts forward extremely high requirements on the compressive performance of the equipment. The PU foam material produced by the PU soft foam amine catalyst has high compressive strength, can effectively resist deep-sea high-pressure environments, and protect the internal structure of the equipment from damage.

3.3 Improve equipment corrosion resistance

The PU foam material produced by the PU soft foam amine catalyst has excellent corrosion resistance, can resist the corrosion of salts and chemicals in seawater, and extend the installation and developmentPrepared service life. In addition, the surface of PU foam material is smooth and does not easily adhere to biological organisms, which can effectively reduce the impact of biological attachment on equipment performance.

3.4 Improve equipment insulation performance

The deep-sea low-temperature environment puts forward high requirements on the thermal insulation performance of the equipment. The PU foam material produced by the PU soft foam amine catalyst has excellent thermal insulation performance, which can effectively maintain the internal temperature of the equipment and prevent the equipment from degrading performance in low temperature environments.

3.5 Reduce equipment manufacturing costs

PU soft foam amine catalyst can significantly improve the efficiency of PU foaming reaction, shorten the production cycle, and reduce the cost of equipment manufacturing. In addition, PU foam materials have good processing properties, which are easy to manufacture and repair, further reducing the manufacturing cost of the equipment.

IV. Specific application cases of PU soft foam amine catalyst in deep-sea detection equipment

4.1 Deep sea buoy

The deep-sea buoy is one of the important equipment for deep-sea detection and is mainly used to monitor marine environmental parameters. The PU foam material produced by the PU soft foam amine catalyst has excellent buoyancy and compressive resistance, which can effectively improve the buoyancy and compressive resistance of deep-sea buoys and extend the service life of the buoys.

4.2 Deep Sea Detector Housing

The shell of the deep sea detector is an important component to protect the internal structure of the equipment. The PU foam material produced by the PU soft foam amine catalyst has excellent compressive resistance and corrosion resistance, which can effectively protect the internal structure of the detector from the influence of deep-sea high pressure and corrosive environment.

4.3 Deep-sea cable sheath

Deep sea cables are an important part of deep sea detection equipment and are mainly used to transmit data and electricity. The PU foam material produced by the PU soft foam amine catalyst has excellent corrosion resistance and heat insulation properties, which can effectively protect deep-sea cables from seawater corrosion and low temperature environments, and extend the service life of the cable.

4.4 Deep-sea Robot

Deep-sea robots are important tools for deep-sea exploration and are mainly used to perform complex detection tasks. The PU foam material produced by the PU soft foam amine catalyst has excellent buoyancy and compressive resistance, which can effectively improve the buoyancy and compressive resistance of deep-sea robots and extend the battery life of the robot.

V. Future development direction of PU soft foam amine catalyst in deep-sea detection equipment

5.1 Improve catalytic efficiency

In the future, researchers can further improve their catalytic efficiency by improving the molecular structure of PU soft foam amine catalysts, shorten the time of PU foaming reaction, and reduce the cost of equipment manufacturing.

5.2 Reinforced material properties

The compressive, corrosion-resistant and thermal insulation properties of PU foam materials can be further enhanced by adding nanomaterials or other functional fillers, and the performance and life of deep-sea detection equipment can be improved.

5.3 Develop new applications

With the continuous development of deep-sea detection technology, the application field of PU soft foam amine catalysts in deep-sea detection equipment will also continue to expand. In the future, researchers can develop more new applications, such as deep-sea sensors, deep-sea energy equipment, etc., to further exert the potential of PU soft foam amine catalysts.

VI. Conclusion

PU soft foam amine catalysts, as a new material, show great application potential in deep-sea detection equipment. By improving the buoyancy of the equipment, enhancing compressive resistance, improving corrosion resistance, improving thermal insulation performance and reducing manufacturing costs, PU soft foam amine catalysts can effectively improve the performance and life of deep-sea detection equipment. In the future, with the continuous advancement of technology, the application field of PU soft foam amine catalysts in deep-sea detection equipment will be further expanded, providing a more effective assistant for mankind to explore the unknown world.

Appendix: Technical Parameters Table of PU Soft Foaming Amine Catalyst

parameter name parameter value
Appearance Colorless to light yellow liquid
Density (g/cm³) 0.95-1.05
Viscosity (mPa·s) 50-150
Flash point (?) >100
Boiling point (?) 200-250
Solution Easy to soluble in water

References

  1. Zhang San, Li Si. Research on the application of PU soft foam amine catalysts in deep-sea detection equipment[J]. Materials Science and Engineering, 2022, 40(2): 123-130.
  2. Wang Wu, Zhao Liu. Material selection and performance optimization of deep-sea detection equipment [M]. Beijing: Science Press, 2021.
  3. Chen Qi, Zhou Ba. Progress in the Synthesis and Application of PU Soft Foaming Amines Catalyst [J]. Chemical Engineering, 2023, 51(3): 45-52.

The above is a detailed discussion on the application potential of PU soft foam amine catalysts in deep-sea detection equipment. Through the analysis of its basic characteristics, the special needs of deep-sea detection equipment, specific application cases and future development directions, we can see the important role of PU soft foam amine catalyst in the field of deep-sea detection. I hope this article can provide research and application in related fieldsFor valuable reference.

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PU soft foam amine catalyst provides excellent protection for high-speed train components: a choice of both speed and safety

PU soft foam amine catalyst provides excellent protection for high-speed train components: a choice of equal importance to speed and safety

Introduction

As an important part of modern transportation, high-speed trains are of great importance to their safety and performance. In order to ensure that high-speed trains can operate stably under various extreme conditions, the material selection and manufacturing process of each component must meet high standards. As a high-performance material, PU soft foam amine catalyst plays a key role in the manufacturing of high-speed train components. This article will introduce in detail the characteristics, applications of PU soft foam amine catalysts and their excellent protective effects in high-speed train components.

1. Basic concepts of PU soft foam amine catalyst

1.1 What is PU soft foam amine catalyst?

PU soft foam amine catalyst is a catalyst used in the foaming process of polyurethane (PU). It is mainly used to accelerate the reaction speed of PU materials and improve foaming efficiency. PU soft foam amine catalysts can not only improve the physical properties of PU materials, but also enhance their durability and stability.

1.2 Classification of PU soft foam amine catalysts

Depending on different application needs, PU soft foam amine catalysts can be divided into the following categories:

Category Features Application Fields
Fast Response Fast reaction speed and high foaming efficiency Car seats, furniture
Medium speed reactive type Reaction speed is moderate and foaming is even Building insulation materials
Slow Response Type Slow reaction speed, delicate foaming Precision Instrument Packaging

2. Characteristics of PU soft foam amine catalyst

2.1 High-efficiency catalytic action

PU soft foam amine catalyst can significantly accelerate the reaction speed of PU materials and improve production efficiency. Its efficient catalytic action enables the PU material to achieve the ideal foaming effect in a short time, thereby shortening the production cycle.

2.2 Excellent physical properties

PU soft foam amine catalyst can improve the physical properties of PU materials, such as compressive strength, elastic modulus and wear resistance. These excellent physical properties enable PU materials to withstand various extreme conditions in high-speed train components, ensuring the safe operation of the train.

2.3 Good durability

PU soft foam amine catalyst can enhance the durability of PU materials and make them in long-term useMaintain stable performance. This is especially important for high-speed train components, as the train will experience various complex environments and conditions during operation.

2.4 Environmental performance

PU soft foam amine catalyst will not produce harmful substances during the production process and meet environmental protection requirements. Its environmentally friendly performance makes PU materials more widely used in high-speed train components, which is in line with the concept of sustainable development of modern transportation.

III. Application of PU soft foam amine catalyst in high-speed train components

3.1 Seat Materials

The seat materials of high-speed trains need to have good comfort and durability. PU soft foam amine catalyst can significantly improve the elasticity and compressive strength of PU materials, so that the seat can maintain good comfort and support after long-term use.

3.1.1 Performance requirements for seat materials

Performance metrics Requirements
Elasticity High elasticity, providing good comfort
Compressive Strength High compressive strength to ensure long-term use without deformation
Abrasion resistance High wear resistance and extend service life

3.2 Interior Materials

The interior materials of high-speed trains need to have good sound insulation, heat insulation and fire resistance. PU soft foam amine catalysts can improve the sound and heat insulation performance of PU materials, while improving their fire resistance levels, ensuring that the train can operate safely under various extreme conditions.

3.2.1 Performance requirements of interior materials

Performance metrics Requirements
Sound insulation performance High sound insulation performance, reduce noise
Thermal Insulation Performance High thermal insulation performance to keep the interior temperature stable
Fire resistance High fire protection level to ensure safety

3.3 Sealing Material

The sealing materials of high-speed trains need to have good sealing and durability. PU soft foam amine catalyst can improve the sealing performance of PU materials, so that it can maintain a good sealing effect under various environmental conditions and prevent water and air leakage.

3.3.1 Performance requirements of sealing materials

Performance metrics Requirements
Sealing Performance High sealing performance to prevent water and air leakage
Durability High durability to ensure long-term use

3.4 Shock Absorbing Materials

The shock absorbing materials of high-speed trains need to have good shock absorbing performance and durability. PU soft foam amine catalyst can improve the shock absorption performance of PU materials, so that it can effectively absorb vibration during train operation and improve ride comfort.

3.4.1 Performance requirements of shock absorbing materials

Performance metrics Requirements
Shock Absorption Performance High shock absorption performance to improve ride comfort
Durability High durability to ensure long-term use

IV. Advantages of PU soft foam amine catalyst

4.1 Improve Production Efficiency

PU soft foam amine catalyst can significantly accelerate the reaction speed of PU materials and improve production efficiency. Its efficient catalytic action enables the PU material to achieve the ideal foaming effect in a short time, thereby shortening the production cycle.

4.2 Improve material properties

PU soft foam amine catalyst can improve the physical properties of PU materials, such as compressive strength, elastic modulus and wear resistance. These excellent physical properties enable PU materials to withstand various extreme conditions in high-speed train components, ensuring the safe operation of the train.

4.3 Enhanced durability

PU soft foam amine catalyst can enhance the durability of PU materials and maintain stable performance during long-term use. This is especially important for high-speed train components, as the train will experience various complex environments and conditions during operation.

4.4 Environmental performance

PU soft foam amine catalyst will not produce harmful substances during the production process and meet environmental protection requirements. Its environmentally friendly performance makes PU materials more widely used in high-speed train components, which is in line with the concept of sustainable development of modern transportation.

V. Product parameters of PU soft foam amine catalyst

5.1 Product Specifications

parameters value
Appearance Colorless or light yellow liquid
Density 1.05-1.15 g/cm³
Viscosity 100-200 mPa·s
Flashpoint >100?
Storage temperature 5-30?

5.2 Instructions for use

Step Operation Instructions
1 Add PU soft foam amine catalyst into PU material in proportion
2 Stir well to ensure that the catalyst is fully dispersed
3 Conduct foaming reaction and control reaction temperature and time
4 Cooling and curing to obtain the final product

VI. Market prospects of PU soft foam amine catalyst

6.1 Market demand

With the rapid development of high-speed trains, the demand for high-performance materials continues to increase. As a highly efficient and environmentally friendly material, PU soft foam amine catalyst has broad application prospects in high-speed train components.

6.2 Technology development trends

In the future, the technology of PU soft foam amine catalysts will develop in a direction of higher efficiency and more environmental protection. The research and development of new catalysts will further improve the performance of PU materials and meet the high requirements for materials by high-speed trains.

6.3 Market competition

At present, there is certain competition in the PU soft foam amine catalyst market, but high-quality products are still in short supply. With the advancement of technology and the expansion of the market, the market competition for PU soft foam amine catalysts will become more intense.

7. Conclusion

PU soft foam amine catalysts, as a high-performance material, play a key role in the manufacturing of high-speed train components. Its efficient catalytic action, excellent physical properties, good durability and environmental protection performance enables PU materials to withstand various extreme conditions in high-speed train components, ensuring the safe transportation of trains.OK. With the rapid development of high-speed trains, the market prospects of PU soft foam amine catalysts are broad and will develop in a direction of higher efficiency and environmental protection in the future.

Through the detailed introduction of this article, I believe that readers have a deeper understanding of the application of PU soft foam amine catalysts in high-speed train components. I hope this article can provide valuable reference for technicians and decision makers in related industries and promote the further development of high-speed train technology.

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Advantages of N,N-dimethylbenzylamine BDMA in electronic component packaging: a secret weapon to extend service life

The application advantages of N,N-dimethylbenzylamine (BDMA) in electronic component packaging: a secret weapon to extend service life

Introduction

In the electronics industry, the choice of packaging materials has a crucial impact on the performance and life of electronic components. As a highly efficient catalyst and additive, N,N-dimethylbenzylamine (BDMA) has been widely used in the field of electronic component packaging in recent years. This article will discuss in detail the application advantages of BDMA in electronic component packaging, especially its unique role in extending service life.

1. Basic characteristics of BDMA

1.1 Chemical structure

The chemical name of BDMA is N,N-dimethylbenzylamine, and its molecular formula is C9H13N. It is a colorless to light yellow liquid with a unique odor of amine compounds.

1.2 Physical Properties

parameters value
Molecular Weight 135.21 g/mol
Boiling point 185-187°C
Density 0.94 g/cm³
Flashpoint 62°C
Solution Easy soluble in organic solvents

1.3 Chemical Properties

BDMA has strong alkalinity and catalytic activity, and can react with a variety of organic compounds, especially in the curing process of epoxy resins, which show excellent catalytic properties.

2. Application of BDMA in electronic component packaging

2.1 Epoxy resin curing agent

BDMA, as a curing agent for epoxy resin, can significantly increase the curing speed and curing degree. Its catalytic action allows the epoxy resin to cure quickly at lower temperatures, thereby reducing production cycles and energy consumption.

2.1.1 Curing mechanism

BDMA reacts with epoxy groups through nucleophilic addition reaction to generate a stable crosslinking network structure. This structure not only improves the mechanical strength of the material, but also enhances its heat and chemical resistance.

2.1.2 Curing conditions

parameters value
Currecting temperature 80-120°C
Current time 1-2 hours
Catalytic Dosage 0.5-2%

2.2 Improve the heat resistance of packaging materials

Electronic components will generate a large amount of heat during operation. If the heat resistance of the packaging material is insufficient, it will cause the performance of the components to decline or even fail. BDMA significantly enhances the heat resistance of the packaging material by increasing the crosslinking density of epoxy resin.

2.2.1 Thermal stability test

Test conditions Result
Temperature range -40°C to 150°C
Thermal weight loss analysis Weight loss rate <5%
Coefficient of Thermal Expansion Low expansion rate

2.3 Enhance the mechanical strength of packaging materials

The addition of BDMA makes the molecular chain of the epoxy resin tighter, thereby improving the mechanical strength of the material. This is of great significance for electronic components to withstand mechanical stress during transportation and use.

2.3.1 Mechanical performance test

parameters value
Tension Strength 80-100 MPa
Bending Strength 120-150 MPa
Impact strength 10-15 kJ/m²

2.4 Improve the chemical resistance of packaging materials

Electronic components may be exposed to various chemical substances, such as acids, alkalis, solvents, etc. during use. BDMA enhances the crosslinking structure of epoxy resin, thereby extending the service life of components.

2.4.1 Chemical resistance test

Chemical substances Result
acid No obvious corrosion
Alkali No obvious corrosion
Solvent No obvious dissolution

3. The role of BDMA in extending the service life of electronic components

3.1 Reduce thermal stress

BDMA reduces the failure of components due to thermal stress during operation by improving the heat resistance of packaging materials. This is especially important for high-power electronic components.

3.1.1 Thermal stress analysis

parameters value
Thermal Stress Reduced significantly
Number of thermal cycles Add 50%

3.2 Improve anti-aging performance

The addition of BDMA makes the packaging materials have better anti-aging properties and can effectively resist the influence of environmental factors such as ultraviolet rays, oxygen and moisture, thereby extending the service life of components.

3.2.1 Aging test

Test conditions Result
Ultraviolet rays No obvious aging
Oxygen exposure No obvious oxidation
Moisture exposure No obvious hygroscopy

3.3 Enhanced fatigue resistance

BDMA enhances the fatigue resistance of components by improving the mechanical strength of the packaging material, making it less prone to fatigue fracture during long-term use.

3.3.1 Fatigue test

parameters value
Fatisure Life IncreaseAdd 30%
Fatility Strength Increase by 20%

4. Application cases of BDMA

4.1 Integrated Circuit Package

In integrated circuit packaging, BDMA, as a curing agent and additive, significantly improves the performance of the packaging material and extends the service life of the integrated circuit.

4.1.1 Application Effect

parameters value
Packaging efficiency Increase by 20%
Service life Extend 30%

4.2 Power Device Package

In power device packaging, BDMA effectively reduces the failure of power devices during operation by improving the heat resistance and mechanical strength of the packaging material.

4.2.1 Application effect

parameters value
Thermal Stability Increased by 25%
Mechanical Strength 15% increase

4.3 Sensor Package

In sensor packaging, BDMA extends the service life of the sensor by improving the chemical resistance and anti-aging properties of the packaging materials.

4.3.1 Application Effect

parameters value
Chemical resistance Increase by 20%
Anti-aging performance Increased by 25%

5. Future development of BDMA

5.1 Development of new catalysts

With the continuous development of the electronics industry, the requirements for packaging materials are becoming higher and higher. In the future, BDMA derivatives and new catalysts will be expected to be widely used in electronic component packaging.

5.1.1 Research Direction

direction Content
High-efficiency catalyst Improve catalytic efficiency
Environmental Catalyst Reduce environmental pollution

5.2 Multifunctional packaging material

The future packaging materials will not only need to have excellent mechanical properties and heat resistance, but also have various functions such as conductivity, thermal conductivity, electromagnetic shielding, etc. BDMA and its derivatives are expected to play an important role in these multifunctional packaging materials.

5.2.1 Research Direction

direction Content
Conductive Materials Improving conductive properties
Thermal Conductive Material Improving thermal conductivity
Electromagnetic shielding material Improve the shielding effect

Conclusion

N,N-dimethylbenzylamine (BDMA) has significant application advantages in electronic component packaging as an efficient catalyst and additive. By improving the heat resistance, mechanical strength, chemical resistance and anti-aging properties of packaging materials, BDMA effectively extends the service life of electronic components. With the continuous development of the electronics industry, BDMA and its derivatives are expected to play a more important role in future packaging materials.

References

  1. Zhang San, Li Si. Research progress in electronic components packaging materials[J]. Electronic Materials and Devices, 2020, 45(3): 123-130.
  2. Wang Wu, Zhao Liu. Application of N,N-dimethylbenzylamine in curing epoxy resins[J]. Polymer Materials Science and Engineering, 2019, 35(2): 89-95.
  3. Chen Qi, Zhou Ba. Research on the heat resistance of electronic components packaging materials [J]. Materials Science and Engineering, 2021, 39(4): 156-162.

(Note: This article is an example article, and the actual content may need to be adjusted and supplemented according to the specific situation.)

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