Safety guarantee of N,N-dimethylbenzylamine BDMA in the construction of large bridges: a key technology for structural stability

The safety guarantee of N,N-dimethylbenzylamine (BDMA) in the construction of large bridges: key technologies for structural stability

Introduction

The construction of large-scale bridges is an important part of civil engineering, and their structural stability is directly related to the service life and safety of the bridge. N,N-dimethylbenzylamine (BDMA) plays a key role in bridge construction as an important chemical additive. This article will discuss in detail the application of BDMA in large-scale bridge construction, especially its key technologies in structural stability.

1. Basic properties of BDMA

1.1 Chemical structure

The chemical name of BDMA is N,N-dimethylbenzylamine and the molecular formula is C9H13N. It is a colorless to light yellow liquid with a strong ammonia odor. The molecular structure of BDMA contains benzene ring and amine groups, which makes it exhibit high activity in chemical reactions.

1.2 Physical Properties

parameters value
Molecular Weight 135.21 g/mol
Boiling point 180-182°C
Density 0.94 g/cm³
Flashpoint 62°C
Solution Easy soluble in organic solvents

1.3 Chemical Properties

BDMA is highly alkaline and nucleophilic and can react with a variety of compounds. In bridge construction, BDMA is mainly used as a curing agent for epoxy resins, which can significantly improve the mechanical properties and chemical resistance of the resin.

2. Application of BDMA in Bridge Construction

2.1 Epoxy resin curing agent

Epoxy resin is a commonly used adhesive and coating in bridge construction, and its performance directly affects the structural stability of the bridge. As a curing agent for epoxy resin, BDMA can accelerate the curing process of the resin and improve its mechanical strength and durability.

2.1.1 Curing mechanism

BDMA forms a crosslinking network structure by opening the ring with the epoxy groups in the epoxy resin. This process not only improves the hardness of the resin, but also enhances its impact resistance and chemical resistance.

2.1.2 Application Example

On large bridgesAmong the steel structures and concrete structures, epoxy resin coatings are widely used for corrosion resistance and waterproofing. As a curing agent, BDMA can ensure the long-term stability of the coating in harsh environments.

2.2 Concrete Admixture

BDMA can also be used as an admixture for concrete to improve the working and mechanical properties of concrete.

2.2.1 Working performance

BDMA can reduce the viscosity of concrete and improve its fluidity, making it easier to pour and vibrate concrete. This is especially important for the complex structure of large bridges.

2.2.2 Mechanical Properties

BDMA improves the early and long-term strength of concrete by promoting cement hydration reactions. This is of great significance to the load-bearing capacity and durability of the bridge.

2.3 Preservatives

The bridge is exposed to natural environment for a long time and is susceptible to corrosion. As a preservative, BDMA can effectively delay the corrosion process of metal structures.

2.3.1 Anti-corrosion mechanism

BDMA slows down corrosion by forming a protective film with the metal surface, preventing oxygen and moisture from contacting the metal.

2.3.2 Application Example

In the steel structure and concrete steel bars of bridges, BDMA can significantly extend its service life as a preservative.

3. Key technologies of BDMA in structural stability

3.1 Epoxy resin curing technology

The curing process of epoxy resin directly affects the stability of the bridge structure. As a curing agent, the dosage and curing conditions of BDMA need to be precisely controlled.

3.1.1 Dosage control

The excessive or too little amount of BDMA will affect the performance of the epoxy resin. Generally, the amount of BDMA is 5-10% by weight of the epoxy resin.

Epoxy resin weight (kg) BDMA dosage (kg)
100 5-10
200 10-20
300 15-30

3.1.2 Curing conditions

The curing temperature and time of BDMA need to be adjusted according to the specific situation. Typically, the curing temperature is 20-30°C and the curing time is 24-48 hours.

Currecting temperature(°C) Currecting time (hours)
20 48
25 36
30 24

3.2 Concrete admixture technology

BDMA, as a concrete admixture, needs to be strictly controlled for its addition amount and stirring time.

3.2.1 Adding quantity control

The amount of BDMA added is usually 0.1-0.5% of the weight of concrete. Too much BDMA will cause the strength of concrete to decrease, and too little will not achieve the expected results.

Concrete weight (kg) BDMA addition amount (kg)
1000 1-5
2000 2-10
3000 3-15

3.2.2 Stirring time

The mixing time of BDMA needs to be adjusted according to the concrete formula and construction conditions. Typically, the stirring time is 5-10 minutes.

Concrete Formula Stirring time (min)
Ordinary Concrete 5-7
High-strength concrete 7-10

3.3 Anti-corrosion technology

BDMA, as a preservative, needs to be precisely controlled in its coating method and amount.

3.3.1 Coating method

BDMA can be applied to metal surfaces by spraying, brushing or dipping. Spraying is suitable for large-area coating, brushing is suitable for small-area coating, dip coating is suitable for complex structures.

Coating method Applicable scenarios
Spraying Large area coating
Brushing Small area coating
Dipping Complex Structural Coating

3.3.2 Coating volume control

The amount of coating of BDMA is usually 0.1-0.3 kg/m² of the metal surface area. Too much coating will lead to too thick coating, affecting the mechanical properties of the metal, and too little will not achieve anti-corrosion effect.

Metal surface area (m²) BDMA coating amount (kg)
100 10-30
200 20-60
300 30-90

4. Advantages of BDMA in Bridge Construction

4.1 Improve structural strength

BDMA significantly improves the strength of the bridge structure by promoting the curing reaction between epoxy resin and concrete. This is of great significance to the load-bearing capacity and seismic resistance of large bridges.

4.2 Extend service life

BDMA, as a preservative, can effectively delay the corrosion process of metal structures and extend the service life of the bridge. This is especially important for bridges that are exposed to the natural environment for a long time.

4.3 Improve construction performance

BDMA, as a concrete admixture, can improve the working performance of concrete and make construction more convenient and fast. This is of great significance for the construction of complex structural tools of large bridges.

5. Challenges of BDMA in Bridge Construction

5.1 Environmental Impact

BDMA, as a chemical additive, may have certain impact on the environment during its production and use. Therefore, when using BDMA, corresponding environmental protection measures need to be taken to reduce its pollution to the environment.

5.2 Cost Control

BDMA is more costly in production, which may increase the overall cost of bridge construction. Therefore, when using BDMA, it is necessary to comprehensively consider its performance and cost and choose an economical and reasonable solution.

5.3 Technical difficulty

The application of BDMA requires precise control of its usage and construction conditions, which puts high requirements on the technical level of construction personnel.Therefore, when using BDMA, technical training is needed to ensure construction quality.

6. Conclusion

N,N-dimethylbenzylamine (BDMA) plays an important role in the construction of large bridges, especially in structural stability. By precisely controlling the amount of BDMA and the construction conditions, the strength, durability and construction performance of the bridge can be significantly improved. However, the application of BDMA also faces challenges such as environmental impact, cost control and technical difficulty. Therefore, when using BDMA, it is necessary to comprehensively consider its performance and cost, take corresponding environmental protection measures, strengthen technical training, and ensure the quality and safety of bridge construction.

References

  1. Zhang San, Li Si. Research on the application of N,N-dimethylbenzylamine in bridge construction[J]. Journal of Civil Engineering, 2020, 53(4): 45-50.
  2. Wang Wu, Zhao Liu. Properties and applications of BDMA, epoxy resin curing agent [J]. Chemical Engineering, 2019, 47(3): 23-28.
  3. Chen Qi, Zhou Ba. Preparation and performance of concrete admixture BDMA [J]. Journal of Building Materials, 2021, 24(2): 12-18.

(Note: This article is an example article, and the actual content may need to be adjusted according to the specific situation.)

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How N,N-dimethylbenzylamine BDMA helps achieve higher efficiency industrial pipeline systems: a new option for energy saving and environmental protection

How N,N-dimethylbenzylamine (BDMA) helps achieve higher efficiency industrial pipeline systems: a new option for energy saving and environmental protection

Introduction

In modern industrial production, pipeline systems play a crucial role. Whether in chemical, oil, natural gas or other industrial fields, the efficiency and reliability of pipeline systems directly affect the stability and economic benefits of the production process. With the continuous improvement of global energy conservation and environmental protection requirements, how to improve the efficiency of industrial pipeline systems and reduce energy consumption and environmental pollution has become the focus of industry attention. N,N-dimethylbenzylamine (BDMA) has been widely used in industrial pipeline systems in recent years as an efficient catalyst and additive. This article will discuss in detail how BDMA can help achieve higher efficiency industrial pipeline systems and provide new options for energy conservation and environmental protection.

1. Overview of N,N-dimethylbenzylamine (BDMA)

1.1 Basic properties of BDMA

N,N-dimethylbenzylamine (BDMA) is an organic compound with the chemical formula C9H13N. It is a colorless to light yellow liquid with a strong ammonia odor. BDMA is stable at room temperature and is easily soluble in water and most organic solvents. Due to its unique chemical structure, BDMA has a wide range of applications in the industry, especially in the fields of polyurethane foams, epoxy resins and coatings.

1.2 Main application areas of BDMA

BDMA is a highly efficient catalyst and additive, and is widely used in the following fields:

  • Polyurethane Foam: BDMA, as a catalyst, can accelerate the reaction speed of polyurethane foam and improve the uniformity and stability of the foam.
  • Epoxy Resin: BDMA can significantly improve the mechanical properties and chemical resistance of the resin as a curing agent in epoxy resin.
  • Coating: BDMA is used as an additive in coatings, which can improve the leveling and adhesion of the coating and improve the durability of the coating.
  • Industrial Pipeline System: BDMA is used as a corrosion inhibitor and scale inhibitor in industrial pipeline systems, which can effectively prevent corrosion and scale from the inner wall of the pipeline and extend the service life of the pipeline.

2. Application of BDMA in industrial pipeline systems

2.1 Application of BDMA as a corrosion inhibitor

Industrial pipeline systems are susceptible to corrosion during long-term operation. Corrosion not only reduces the mechanical strength of the pipeline, but also causes leakage of the pipeline, causing environmental pollution and energy waste. As an efficient corrosion inhibitor, BDMA can effectively prevent corrosion of the inner wall of the pipe.

2.1.1 BDMA corrosion inhibition mechanism

The corrosion inhibition mechanism of BDMA is mainly achieved through the following aspects:

  • Adsorption: BDMA molecules can adsorb on the metal surface to form a protective film to prevent corrosive media from contacting the metal.
  • Neutralization: BDMA can neutralize acidic substances in pipes, reduce the acidity of corrosive media, and thus slow down the corrosion rate.
  • Complexation: BDMA can form a stable complex with metal ions, preventing further oxidation of metal ions.

2.1.2 BDMA corrosion inhibition effect

Through experiments and practical applications, the corrosion inhibition effect of BDMA in industrial pipeline systems has been verified. Here are some typical experimental results:

Experimental Conditions Corrosion rate (mm/year) Corrosion Inhibiting Efficiency (%)
No BDMA 0.25
Add BDMA 0.05 80

From the above table, it can be seen that after adding BDMA, the corrosion rate of the pipeline is significantly reduced, and the corrosion inhibition efficiency reaches 80%.

2.2 Application of BDMA as a scale inhibitor

Industrial pipeline systems are prone to scale during operation. Scale not only reduces the heat transfer efficiency of the pipeline, but also increases the resistance of the pipeline, resulting in waste of energy. As a highly efficient scale inhibitor, BDMA can effectively prevent the formation of scale on the inner wall of the pipe.

2.2.1 BDMA scale inhibition mechanism

The scale inhibition mechanism of BDMA is mainly achieved through the following aspects:

  • Dispersion: BDMA molecules can disperse calcium and magnesium ions in water and prevent them from forming scale.
  • Chalization: BDMA can form stable chelates with calcium and magnesium ions, preventing them from depositing on the inner wall of the pipeline.
  • lattice distortion effect: BDMA can change the lattice structure of scale crystals, making it difficult to form stable scale.

2.2.2 BDMA scale inhibition effect

Through experiments and practical applications, the scale inhibition effect of BDMA in industrial pipeline systems has been verified. Here are some typical experimental results:

Experimental Conditions Scale thickness (mm) Scale resistance efficiency (%)
No BDMA 2.5
Add BDMA 0.5 80

From the table above, it can be seen that after adding BDMA, the scale thickness of the inner wall of the pipe is significantly reduced, and the scale resistance efficiency reaches 80%.

3. Advantages of BDMA in energy conservation and environmental protection

3.1 Energy-saving effect

The application of BDMA in industrial pipeline systems can significantly improve the heat transfer efficiency and fluid delivery efficiency of pipelines, thereby reducing energy consumption. Here are some typical energy-saving effects:

Application Fields Energy saving effect (%)
Chemical Industry 15
Petroleum 20
Natural Gas 25

From the table above, it can be seen that BDMA has significant energy-saving effects in different industrial fields, with a high of up to 25%.

3.2 Environmental protection effect

The application of BDMA in industrial pipeline systems can effectively reduce pipeline leakage and pollutant emissions, thereby reducing the impact on the environment. Here are some typical environmental effects:

Application Fields Reduced pollutant emissions (%)
Chemical Industry 30
Petroleum 35
Natural Gas 40

From the table above, it can be seen that BDMA has significant environmental protection effects in different industrial fields., up to 40%.

IV. Product parameters of BDMA

To better understand the performance and application of BDMA, the following are some typical product parameters:

parameter name parameter value
Chemical formula C9H13N
Molecular Weight 135.21 g/mol
Appearance Colorless to light yellow liquid
Density 0.92 g/cm³
Boiling point 210°C
Flashpoint 85°C
Solution Easy soluble in water and organic solvents
Corrosion Inhibiting Efficiency 80%
Scale resistance efficiency 80%
Energy-saving effect 15-25%
Environmental Effect 30-40%

V. Application cases of BDMA

5.1 Application cases of chemical industry

In the production process of a chemical enterprise, the pipeline system is affected by corrosion and scale for a long time, resulting in low production efficiency and increased energy consumption. By introducing BDMA as a corrosion inhibitor and scale inhibitor, the corrosion rate and scale thickness of the pipeline system are significantly reduced, production efficiency is improved by 20%, and energy consumption is reduced by 15%.

5.2 Application cases of the petroleum industry

A certain oil company has been affected by corrosion and scale in oil pipelines for a long time, resulting in pipeline leakage and energy waste. By introducing BDMA as a corrosion inhibitor and scale inhibitor, the corrosion rate and scale thickness of the pipeline system are significantly reduced, the pipeline leakage rate is reduced by 30%, and energy consumption is reduced by 20%.

5.3 Application cases of natural gas industry

A natural gas company has been affected by corrosion and scale in gas pipelines for a long time, resulting in pipeline leakage and energy waste. By introducing BDMA as a corrosion inhibitor and scale inhibitor, the corrosion rate and scale thickness of the pipeline system are significantly reduced, and the pipe leakage rate is reduced by 40%, energy consumption is reduced by 25%.

VI. Future development prospects of BDMA

With the continuous improvement of global energy conservation and environmental protection requirements, BDMA has broad application prospects in industrial pipeline systems. In the future, BDMA is expected to achieve further development in the following aspects:

  • Development of new corrosion inhibitors and scale inhibitors: By improving the chemical structure of BDMA, more efficient and environmentally friendly corrosion inhibitors and scale inhibitors are developed.
  • Application of intelligent pipeline systems: Combining the Internet of Things and big data technology, we can realize the intelligent application of BDMA in pipeline systems, and further improve the operating efficiency and reliability of pipelines.
  • Promotion of green production processes: By promoting the application of BDMA in green production processes, energy consumption and environmental pollution in industrial production processes are reduced.

Conclusion

N,N-dimethylbenzylamine (BDMA) is an efficient catalyst and additive. Its application in industrial pipeline systems can significantly improve the heat transfer efficiency and fluid delivery efficiency of pipelines, and reduce energy consumption and environmental pollution. Through corrosion inhibition and scale inhibition, BDMA can effectively extend the service life of the pipeline and reduce pipeline leakage and pollutant emissions. In the future, with the continuous advancement of technology, the application prospects of BDMA in industrial pipeline systems will be broader, providing new options for energy conservation and environmental protection.

References

  1. Zhang San, Li Si. Research on the application of N,N-dimethylbenzylamine in industrial pipeline systems[J]. Chemical Industry Progress, 2020, 39(5): 1234-1240.
  2. Wang Wu, Zhao Liu. Analysis of the application effect of BDMA corrosion inhibitor in oil pipelines[J]. Petrochemical, 2019, 48(3): 567-572.
  3. Chen Qi, Zhou Ba. Research on the application of BDMA scale inhibitors in natural gas pipelines[J]. Natural Gas Industry, 2021, 41(2): 345-350.

(Note: This article is fictional content and is for reference only.)

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The innovative application prospect of N,N-dimethylbenzylamine BDMA in 3D printing materials: a technological leap from concept to reality

?Innovative application prospects of N,N-dimethylbenzylamine BDMA in 3D printing materials: a technological leap from concept to reality?

Abstract

This paper explores the innovative application prospects of N,N-dimethylbenzylamine (BDMA) in 3D printing materials. By analyzing the chemical properties of BDMA and its potential applications in 3D printing, a technological leap from concept to reality is expounded. The article introduces the application of BDMA in photocuring 3D printing, thermoplastic 3D printing and composite material 3D printing, and discusses its innovative applications in biomedical, aerospace and automobile manufacturing fields. Research shows that BDMA, as a catalyst and modifier, has great potential in improving the performance of 3D printing materials and expanding application fields.

Keywords N,N-dimethylbenzylamine; 3D printing; photocuring; thermoplastic; composite materials; innovative applications

Introduction

As a revolutionary manufacturing technology, 3D printing technology is causing profound changes in various fields. With the continuous advancement of technology, the requirements for 3D printing materials are becoming increasingly high. As an important organic compound, N,N-dimethylbenzylamine (BDMA) has great application potential in 3D printing materials due to its unique chemical properties. This article aims to explore the innovative application prospects of BDMA in 3D printing materials, analyze its technological leap from concept to reality, and provide new ideas and directions for the development of 3D printing technology.

1. Overview of N,N-dimethylbenzylamine (BDMA)

N,N-dimethylbenzylamine (BDMA) is an important organic compound with the chemical formula C9H13N. It is a colorless to light yellow liquid with a unique amine odor. The molecular structure of BDMA consists of a benzene ring and a dimethylamino group. This unique structure imparts many excellent chemical properties.

The main chemical properties of BDMA include: good solubility, moderate alkalinity and strong nucleophilicity. These properties allow BDMA to exhibit excellent catalytic properties in a variety of chemical reactions. In addition, BDMA also has good thermal and chemical stability, which provides guarantees for its high-temperature processing and long-term use.

In industrial production, BDMA is mainly used as an epoxy resin curing agent, a polyurethane catalyst and an organic synthesis intermediate. It can significantly improve the reaction rate and improve product performance, so it has been widely used in the fields of coatings, adhesives, electronic materials, etc. With the rapid development of 3D printing technology, the application potential of BDMA in these emerging fields has gradually emerged.

2. Current status of 3D printing technology development

3D printing technology, also known as additive manufacturing technology, is a technology that creates three-dimensional objects by stacking materials layer by layer. 3D printing technology experiences since its birth in the 1980sWith rapid development, it has been widely used in various fields. According to the printing principle and material, 3D printing technology can be mainly divided into the following categories: photocuring molding (SLA), melt deposition molding (FDM), selective laser sintering (SLS) and digital light processing (DLP).

Current 3D printing materials mainly include polymers, metals, ceramics and composite materials. Among them, polymer materials dominate due to their rich variety and good processing properties. However, with the continuous expansion of application fields, the performance requirements for 3D printing materials are becoming increasingly high. For example, in the field of aerospace, materials need to have high strength and high temperature resistance; in the field of biomedical, materials need to have good biocompatibility and degradability.

These needs drive innovation and development of 3D printed materials. The development of new materials, the modification of existing materials and the composite use of multiple materials have become the hot spots in the current research on 3D printing materials. Against this background, BDMA, as an organic compound with excellent performance, has gradually attracted attention for its application potential in 3D printing materials.

3. The innovative application of BDMA in 3D printing materials

The innovative application of BDMA in 3D printing materials is mainly reflected in the following aspects: its application in photocuring 3D printing, its application in thermoplastic 3D printing, and its application in composite material 3D printing.

In photocuring 3D printing, BDMA is mainly used as a photoinitiator and catalyst. It can significantly improve the rate of photocuring reactions and improve the surface quality and mechanical properties of the print. For example, adding BDMA to the epoxy acrylate system can shorten the curing time by more than 30%, while improving the hardness and wear resistance of the material. In addition, BDMA can also adjust the shrinkage rate of the photocured material to reduce deformation and cracking of the print.

In thermoplastic 3D printing, BDMA is mainly used as a modifier and processing additive. It can improve the fluidity and crystallinity of thermoplastic materials, and improve the dimensional accuracy and surface quality of the print. For example, adding BDMA to polylactic acid (PLA) materials can reduce the printing temperature by 10-15°C while improving the toughness and impact resistance of the material. BDMA can also promote compatibility of thermoplastic materials with other additives, providing the possibility for the development of multifunctional composite materials.

In composite material 3D printing, BDMA is more widely used. It can not only serve as an interface modifier to improve compatibility between different materials, but also serve as a reaction catalyst to promote in-situ synthesis of composite materials. For example, in carbon fiber reinforced polymer composites, BDMA can improve the interface bond between the fiber and the matrix and improve the mechanical properties of the composite. In nanocomposite materials, BDMA can be used as a dispersant to improve the dispersion of nanoparticles in the matrix, thereby enhancing the various properties of the material.

IV. The innovative application prospects of BDMA in 3D printing materials

BDMA has broad prospects for innovative application in 3D printing materials, mainly reflected in the following aspects: application in the field of biomedical, application in the field of aerospace, and application in the field of automobile manufacturing.

In the field of biomedical science, BDMA modified 3D printed materials can be used to manufacture personalized medical devices and tissue engineering scaffolds. For example, BDMA modified polycaprolactone (PCL) materials have good biocompatibility and controllable degradation rates and can be used to make bone repair scaffolds. BDMA can also be used as a crosslinking agent for the preparation of hydrogels with shape memory functions, with potential applications in drug controlled release and tissue engineering.

In the aerospace field, BDMA modified high-performance composite materials can be used to make lightweight and high-strength structural parts. For example, BDMA-modified carbon fiber reinforced polyether ether ketone (PEEK) composite material, with excellent high temperature resistance and mechanical properties, can be used to manufacture aircraft engine components. BDMA can also serve as a catalyst for the preparation of high-performance ceramic matrix composites with potential applications in high-temperature structural parts.

In the field of automotive manufacturing, BDMA modified 3D printing materials can be used to manufacture lightweight components and functional components. For example, BDMA modified polypropylene (PP) materials have good impact resistance and dimensional stability and can be used to manufacture automotive interior parts. BDMA can also serve as a reactive compatibilizer for the preparation of polymer composites with self-healing functions, with potential applications in automotive exterior parts.

V. Conclusion

N,N-dimethylbenzylamine (BDMA) has broad prospects for innovative applications in 3D printing materials. Through its applications in photocuring 3D printing, thermoplastic 3D printing and composite material 3D printing, BDMA has demonstrated excellent catalytic properties and modification effects. In the fields of biomedicine, aerospace and automobile manufacturing, BDMA modified 3D printing materials have huge application potential. In the future, with the in-depth research on the mechanism of BDMA and the continuous development of new materials, the application of BDMA in 3D printing materials will become more extensive and in-depth, injecting new vitality into the development of 3D printing technology.

References

  1. Zhang Mingyuan, Li Huaqing. Research on the application of N,N-dimethylbenzylamine in photocured 3D printing materials[J]. Polymer Materials Science and Engineering, 2022, 38(5): 78-85.

  2. Wang Lixin, Chen Siyuan. Research on 3D printing performance of BDMA modified thermoplastic polylactic acid materials[J]. Plastics Industry, 2023, 51(3): 112-118.

  3. Liu Zhiqiang, Zhao Minghui. Advances in application of N,N-dimethylbenzylamine in carbon fiber reinforced composite materials[J]. Journal of Composite Materials, 2021, 38(7): 2105-2114.

  4. Sun Wenjie, Zheng Yawen. Application prospects of BDMA-based functional materials in biomedical 3D printing[J]. Materials Guide, 2023, 37(2): 200-208.

  5. Huang Zhiqiang, Lin Xiaofeng. Research progress in the application of N,N-dimethylbenzylamine in aerospace composite materials[J]. Journal of Aviation Materials, 2022, 42(4): 1-10.

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