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The high-efficiency performance of low-odor catalyst ZR-40 applied to electronic component packaging

admin 3月 7th, 2025 News

High-efficiency performance of low-odor catalyst ZR-40 in electronic component packaging

Introduction

With the rapid development of the electronics industry, the packaging technology of electronic components is also constantly improving. The choice of packaging materials has a crucial impact on the performance and reliability of electronic components. In recent years, the low-odor catalyst ZR-40 has gradually become a popular choice in the field of electronic component packaging due to its excellent performance and environmental protection characteristics. This article will introduce in detail the product parameters, application advantages, performance performance of ZR-40 and its specific application in electronic component packaging.

1. Overview of ZR-40 Catalyst

1.1 Product Introduction

ZR-40 is a low-odor, high-performance catalyst designed for electronic component packaging. It can cure quickly at lower temperatures, significantly improving the mechanical properties and thermal stability of the packaging materials. ZR-40 is not only suitable for traditional epoxy resin packaging, but also used in a variety of packaging materials such as polyurethane and silicone.

1.2 Product parameters

parameter name	parameter value
Appearance	Colorless transparent liquid
Density (g/cm³)	1.05-1.10
Viscosity (mPa·s)	50-100
Currecting temperature (°C)	80-120
Current time (min)	10-30
Odor level	Low odor
Storage temperature (°C)	5-30
Shelf life (month)	12

1.3 Product Advantages

Low Odor: ZR-40 has almost no irritating odor during curing and is suitable for use in closed environments.
High performance: It can cure quickly at lower temperatures, significantly improving production efficiency.
Environmental: Free of heavy metals and harmful substances, compliant with RoHS and REACH standard.
Veriodic: Suitable for a variety of packaging materials, with a wide range of applicability.

2. Application of ZR-40 in electronic component packaging

2.1 Selection of packaging materials

The packaging materials of electronic components need to have excellent mechanical properties, thermal stability and electrical insulation. ZR-40 catalysts can significantly enhance these properties, making them ideal for packaging materials.

2.1.1 Epoxy resin packaging

Epoxy resin is one of the commonly used materials in electronic component packaging. ZR-40 can effectively increase the curing speed and mechanical strength of epoxy resin while reducing the odor during curing.

Performance metrics	ZR-40 not used	Using ZR-40
Current time (min)	60	20
Tension Strength (MPa)	50	70
Thermal deformation temperature (°C)	120	150
Odor level	Medium	Low

2.1.2 Polyurethane Packaging

Polyurethane packaging materials have good flexibility and weather resistance, and the ZR-40 can further improve its curing speed and mechanical properties.

Performance metrics	ZR-40 not used	Using ZR-40
Current time (min)	90	30
Tension Strength (MPa)	40	60
Thermal deformation temperature (°C)	100	130
Odor level	Medium	Low

2.1.3 Silicone Packaging

Silicone packaging materials have excellent high temperature resistance and electrical insulation properties, and the ZR-40 can significantly improve its curing speed and mechanical strength.

Performance metrics	ZR-40 not used	Using ZR-40
Current time (min)	120	40
Tension Strength (MPa)	30	50
Thermal deformation temperature (°C)	200	250
Odor level	Medium	Low

2.2 Optimization of packaging process

The application of ZR-40 catalyst not only improves the performance of packaging materials, but also optimizes the packaging process, improving production efficiency and product quality.

2.2.1 Curing temperature and time

ZR-40 can cure quickly at lower temperatures, significantly shortening the packaging process time and improving production efficiency.

Currecting temperature (°C)	Currecting time (min)
80	30
100	20
120	10

2.2.2 Curing uniformity

ZR-40 can ensure uniformity of the packaging material during curing and avoid performance defects caused by uneven curing.

Currecting uniformity	ZR-40 not used	Using ZR-40
Surface hardness	Ununiform	Alternate
Internal Structure	There are bubbles	No bubbles

2.2.3 Environmental protection and safety

The low odor properties of ZR-40 make it safer to use in closed environments and reduce the health risks of operators.

Environmental and Safety	ZR-40 not used	Using ZR-40
Odor level	Medium	Low
Hazardous substances	Contain	None

III. Performance of ZR-40

3.1 Mechanical properties

ZR-40 can significantly improve the mechanical properties of packaging materials, including tensile strength, compressive strength and impact strength.

Mechanical Properties	ZR-40 not used	Using ZR-40
Tension Strength (MPa)	50	70
Compressive Strength (MPa)	60	80
Impact Strength (kJ/m²)	10	15

3.2 Thermal Stability

ZR-40 can improve the thermal stability of the packaging material and maintain good performance under high temperature environments.

Thermal Stability	ZR-40 not used	Using ZR-40
Thermal deformation temperature (°C)	120	150
Coefficient of thermal expansion (10??/K)	50	40
Thermal conductivity (W/m·K)	0.2	0.3

3.3 Electrical insulation

ZR-40 can improve the electrical insulation performance of packaging materials and ensure the safe operation of electronic components in high-voltage environments.

Electrical Insulation	ZR-40 not used	Using ZR-40
Dielectric strength (kV/mm)	20	25
Volume resistivity (?·cm)	10¹?	10¹?
Surface resistivity (?)	10¹²	10¹³

3.4 Chemical resistance

ZR-40 can improve the chemical resistance of packaging materials, so that it can maintain good performance in harsh environments.

Chemical resistance	ZR-40 not used	Using ZR-40
Acid resistance	General	Excellent
Alkaline resistance	General	Excellent
Solvent Resistance	General	Excellent

IV. Specific application of ZR-40 in electronic component packaging

4.1 Integrated Circuit Package

Integrated circuits (ICs) are the core components of electronic components, and their packaging quality directly affects the performance and reliability of the product. The ZR-40 can significantly improve the mechanical properties and thermal stability of the IC package, ensuring its stable operation in high temperature and high humidity environments.

Application Fields	ZR-40 not used	Using ZR-40
Mechanical properties	General	Excellent
Thermal stability	General	Excellent
Electrical Insulation	General	Excellent

4.2 Power Device Package

Power devices such as MOSFETs, IGBTs, etc. operate in high voltage and high current environments, and have extremely high performance requirements for packaging materials. The ZR-40 can improve the mechanical strength and thermal stability of the power device package, ensuring its reliable operation in harsh environments.

Application Fields	ZR-40 not used	Using ZR-40
Mechanical properties	General	Excellent
Thermal Stability	General	Excellent
Electrical Insulation	General	Excellent

4.3 Sensor Package

Sensors are widely used in automobiles, medical care, industrial fields, etc., and their packaging materials need to have excellent chemical resistance and mechanical properties. The ZR-40 can improve the chemical resistance and mechanical strength of the sensor package, ensuring its stable operation in complex environments.

Application Fields	ZR-40 not used	Using ZR-40
Chemical resistance	General	Excellent
Mechanical properties	General	Excellent
Thermal Stability	General	Excellent

4.4 LED Package

LED packaging materials need to have excellent thermal stability and electrical insulation to ensure the long-term and stable operation of the LED. ZR-40 can improve the thermal stability and electrical insulation of LED packages and extend the service life of LEDs.

Application Fields	ZR-40 not used	Using ZR-40
Thermal Stability	General	Excellent
Electrical Insulation	General	Excellent
Mechanical properties	General	Excellent

V. Future development of ZR-40

5.1 Technological Innovation

With the continuous development of the electronics industry, the requirements for packaging materials are also increasing. ZR-40 catalysts will continue to innovate in technology to meet higher performance packaging needs.

5.2 Environmental protection trends

Environmental protection has become the focus of global attention. The ZR-40 will continue to optimize its environmental performance, reduce the negative impact on the environment, and promote the development of green packaging technology.

5.3 Market prospects

ZR-40 will occupy a larger market share in the field of electronic component packaging with its excellent performance and environmental protection characteristics, becoming the preferred catalyst for packaging materials.

Conclusion

The low-odor catalyst ZR-40 has shown great application potential in the field of electronic component packaging with its excellent performance and environmental protection characteristics. By optimizing the mechanical properties, thermal stability and electrical insulation of packaging materials, the ZR-40 significantly improves the reliability and service life of electronic components. With the continuous advancement of technology and the growth of market demand, the ZR-40 will play a more important role in the field of electronic packaging in the future.

Environmental benefits of low-odor catalyst ZR-40 in petrochemical pipeline insulation

admin 3月 7th, 2025 News

The environmental benefits of low-odor catalyst ZR-40 in petrochemical pipeline insulation

Catalog

Introduction
The importance of thermal insulation of petrochemical pipelines
Overview of low-odor catalyst ZR-40
Product parameters of ZR-40
The application of ZR-40 in petrochemical pipeline insulation
The environmental benefits of ZR-40
Comparison between ZR-40 and traditional catalysts
The economic benefits of ZR-40
Conclusion

1. Introduction

The petrochemical industry is an important part of the global economy, and its production process involves a large number of pipeline conveying and insulation technologies. Pipe insulation not only affects energy conservation, but also directly affects production efficiency and environmental protection. In recent years, with the increase of environmental awareness, the application of low-odor catalyst ZR-40 in petrochemical pipeline insulation has gradually attracted attention. This article will introduce the product parameters, applications and environmental benefits of ZR-40 in detail.

2. The importance of thermal insulation of petrochemical pipelines

The main purpose of thermal insulation of petrochemical pipelines is to reduce heat loss, improve energy utilization efficiency, and prevent condensation and corrosion on the surface of the pipeline. Good insulation measures can significantly reduce energy consumption and reduce greenhouse gas emissions, thereby having a positive impact on environmental protection.

2.1 Selection of insulation materials

The selection of insulation materials is the key to pipeline insulation. Although traditional insulation materials such as glass wool and rock wool have good insulation properties, they will produce a large amount of dust and harmful gases during production and use, causing pollution to the environment. Therefore, choosing environmentally friendly insulation materials has become an industry trend.

2.2 Innovation in insulation technology

With the advancement of technology, insulation technology is also constantly innovating. The emergence of the low-odor catalyst ZR-40 provides a new solution for thermal insulation of petrochemical pipelines. ZR-40 not only has good thermal insulation performance, but also can effectively reduce the emission of harmful gases, which meets modern environmental protection requirements.

3. Overview of low-odor catalyst ZR-40

The low-odor catalyst ZR-40 is a new environmentally friendly catalyst, mainly used in the preparation of petrochemical pipeline insulation materials. Compared with traditional catalysts, ZR-40 has the characteristics of low odor, low toxicity, high efficiency, etc., and is widely used in petrochemical, construction, automobile and other industries.

3.1 R&D background of ZR-40

As the increasingly stringent environmental regulations, the problems of harmful gases and odors generated by traditional catalysts during production and use are becoming increasingly prominent. In order to solve this problem, the researchers successfully developed low odor after years of researchCatalyst ZR-40. The research and development of ZR-40 not only improves the environmental performance of the catalyst, but also significantly reduces production costs.

3.2 Main features of ZR-40

Low Odor: ZR-40 is almost odorless during production and use, effectively improving the working environment.
Low toxicity: ZR-40 is extremely toxic and is harmless to the human body and the environment.
High performance: ZR-40 has efficient catalytic properties and can significantly improve the production efficiency of insulation materials.
Good stability: ZR-40 can maintain stable catalytic performance in both high and low temperature environments.

4. Product parameters of ZR-40

The following are the main product parameters of the low-odor catalyst ZR-40:

parameter name	parameter value
Appearance	White Powder
Density (g/cm³)	1.2-1.5
Melting point (?)	150-160
Decomposition temperature (?)	300-350
Catalytic Efficiency (%)	?95
Odor level	Level 1 (no smell)
Toxicity level	Non-toxic
Storage Conditions	Cool and dry places to avoid direct sunlight
Shelf life	24 months

5. Application of ZR-40 in petrochemical pipeline insulation

The application of low-odor catalyst ZR-40 in petrochemical pipeline insulation is mainly reflected in the following aspects:

5.1 Preparation of insulation materials

ZR-40 is mainly used in the preparation of polyurethane foam insulation materials. Polyurethane foam has excellent thermal insulation properties and is widely used in thermal insulation of petrochemical pipelines. ZR-40 as a catalyst canIt can significantly improve the foaming speed and uniformity of polyurethane foam, thereby improving the quality of the insulation material.

5.2 Improve production efficiency

The efficient catalytic performance of ZR-40 makes the production process of polyurethane foam faster and more stable. Compared with traditional catalysts, ZR-40 can increase production efficiency by more than 20%, significantly reducing production costs.

5.3 Improve the working environment

Due to the low odor and low toxicity of ZR-40, there are almost no harmful gases or odors produced during the production process, which effectively improves the working environment and protects the health of workers.

5.4 Extend the service life of insulation materials

ZR-40 has good stability and can maintain stable catalytic performance under high and low temperature environments, thereby extending the service life of the insulation material, reducing the replacement frequency, and further reducing costs.

6. Environmental benefits of ZR-40

The application of low-odor catalyst ZR-40 in petrochemical pipeline insulation not only improves production efficiency, but also brings significant environmental benefits.

6.1 Reduce harmful gas emissions

Daily catalysts will produce a large amount of harmful gases, such as formaldehyde, benzene, etc. during production and use, which will cause serious harm to the environment and human health. The low odor and low toxicity properties of ZR-40 effectively reduce the emission of harmful gases and meet modern environmental protection requirements.

6.2 Reduce energy consumption

The efficient catalytic performance of ZR-40 makes the production process of polyurethane foam faster and more stable, thereby reducing energy consumption. According to statistics, after using ZR-40, energy consumption during production has been reduced by more than 15%.

6.3 Reduce waste generation

ZR-40 has good stability and can maintain stable catalytic performance under high and low temperature environments, thereby extending the service life of the insulation material and reducing the generation of waste. This not only reduces treatment costs, but also reduces pollution to the environment.

6.4 Improve the working environment

The low odor and low toxicity properties of ZR-40 effectively improve the working environment and protect the health of workers. This not only improves work efficiency, but also reduces employee turnover caused by work environment problems.

7. Comparison between ZR-40 and traditional catalysts

To better understand the advantages of the low-odor catalyst ZR-40, the following is a comparison with conventional catalysts:

Comparison	ZR-40	Traditional catalyst
odor	Odorless	Have a irritating smell
Toxicity	Non-toxic	Toxic
Catalytic Efficiency	?95%	80%-90%
Production Efficiency	Advance by more than 20%	General
Energy Consumption	Reduce by more than 15%	General
Waste generation	Reduce	More
Work Environment	Improve	Poor
Cost	Lower	Higher

8. Economic benefits of ZR-40

The low-odor catalyst ZR-40 not only performs well in environmental protection, but also brings significant economic benefits.

8.1 Reduce production costs

The efficient catalytic performance of ZR-40 makes the production process of polyurethane foam faster and more stable, thereby reducing production costs. According to statistics, after using ZR-40, production costs have been reduced by more than 10%.

8.2 Improve production efficiency

The efficient catalytic performance of ZR-40 makes the production process of polyurethane foam faster and more stable, thereby improving production efficiency. According to statistics, after using ZR-40, the production efficiency has been increased by more than 20%.

8.3 Extend the service life of insulation materials

8.4 Reduce waste treatment costs

ZR-40 has good stability and can maintain stable catalytic performance under high and low temperature environments, thereby extending the service life of the insulation material and reducing the generation of waste. This not only reduces treatment costs, but also reduces pollution to the environment.

9. Conclusion

The application of low-odor catalyst ZR-40 in petrochemical pipeline insulation not only improves production efficiency, but also brings significant environmental protection and economic benefits. The low odor, low toxicity, high efficiency and other characteristics make ZR-40 an ideal choice for thermal insulation in petrochemical pipelines. With the increasing awareness of environmental protection, the application prospects of ZR-40 will be broader.

Through the introduction of this article, I believe that readers have a deeper understanding of the environmental benefits of low-odor catalyst ZR-40 in petrochemical pipeline insulation. I hope this article can provide valuable reference for practitioners in the petrochemical industry and promote the industry to develop in a more environmentally friendly and efficient direction.

Low-odor catalyst ZR-40 helps to improve the durability of military equipment

admin 3月 7th, 2025 News

The low-odor catalyst ZR-40 helps to improve the durability of military equipment

Introduction

Durability is a crucial indicator in the research and development and manufacturing process of modern military equipment. Military equipment often needs to operate for a long time in extreme environments, so the selection of its materials and the optimization of manufacturing processes are particularly important. In recent years, with the increase of environmental awareness, green manufacturing technology has gradually become a hot spot in the field of military equipment manufacturing. As a new environmentally friendly material, the low-odor catalyst ZR-40 can not only significantly improve the durability of military equipment, but also effectively reduce environmental pollution in the production process. This article will introduce in detail the characteristics, applications, and green solutions for low-odor catalyst ZR-40 in military equipment manufacturing.

1. Overview of low-odor catalyst ZR-40

1.1 Product Introduction

The low-odor catalyst ZR-40 is a highly efficient and environmentally friendly catalyst, mainly used in the synthesis and modification of polymer materials. Compared with traditional catalysts, ZR-40 has the advantages of low odor, low toxicity, high catalytic efficiency, etc., and is especially suitable for occasions where material performance is extremely demanding in military equipment manufacturing.

1.2 Product parameters

parameter name	parameter value
Appearance	White Powder
Density	1.2 g/cm³
Melting point	180?
Catalytic Efficiency	?95%
Odor level	Low odor (compliant with ISO 9237 standards)
Toxicity	Low toxicity (RoHS compliant)
Storage Conditions	Cool and dry places to avoid direct sunlight
Shelf life	24 months

1.3 Product Advantages

Low Odor: ZR-40 is almost odorless during production and use, reducing health hazards to operators.
High catalytic efficiency: The catalytic efficiency is as high as more than 95%, significantly improving material performance.
Environmental: Comply with RoHS standards, non-toxic and harmless, reducing environmental pollution.
Good stability: It can maintain stable catalytic performance under extreme environments such as high temperature and high humidity.

2. Application of low-odor catalyst ZR-40 in military equipment manufacturing

2.1 Improve material durability

The durability of military equipment is directly related to its service life and combat effectiveness. Through efficient catalytic action, ZR-40 can significantly improve the mechanical strength, wear resistance and anti-aging properties of polymer materials, thereby extending the service life of the equipment.

2.1.1 Mechanical strength increase

ZR-40 can effectively promote cross-linking of molecular chains and enhance the mechanical strength of the material during material synthesis. Through experimental data comparison, the tensile strength and impact strength of materials synthesized using ZR-40 were increased by 20% and 15% respectively.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Tension Strength (MPa)	50	60	+20%
Impact strength (kJ/m²)	30	34.5	+15%

2.1.2 Improved wear resistance

Military equipment often faces high-strength friction and wear in actual combat. ZR-40 significantly improves the material’s wear resistance by optimizing the surface structure of the material. Experiments show that the wear rate of materials synthesized using ZR-40 is reduced by 30%.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Wear rate (mg/1000 times)	10	7	-30%

2.1.3 Improved anti-aging performance

ZR-40 can effectively suppress the aging process of materials in high temperature and high humidity environments, and extend the equipment’s powerLifespan. Experimental data show that the aging time of materials synthesized using ZR-40 was extended by 50%.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Aging time (hours)	1000	1500	+50%

2.2 Green manufacturing solution

ZR-40 not only has significant advantages in performance, but its environmentally friendly characteristics also provide a green solution for military equipment manufacturing.

2.2.1 Reduce harmful gas emissions

Traditional catalysts often produce large amounts of harmful gases during production, posing a threat to the environment and the health of operators. The low odor properties of ZR-40 effectively reduce the emission of harmful gases and meet the requirements of green manufacturing.

Catalytic Type	Hazardous gas emissions (mg/m³)
Traditional catalyst	50
ZR-40 Catalyst	5

2.2.2 Reduce energy consumption

The high catalytic efficiency of ZR-40 makes the material synthesis process more efficient and reduces energy consumption. Experimental data show that the production energy consumption of materials synthesized using ZR-40 is reduced by 15%.

Catalytic Type	Production energy consumption (kWh/t)
Traditional catalyst	100
ZR-40 Catalyst	85

2.2.3 Reduce waste generation

The high catalytic efficiency of ZR-40 also reduces waste production during production and further reduces environmental pollution. Experimental data show that the waste production of materials synthesized using ZR-40 was reduced by 20%.

Catalytic Type	Waste production (kg/t)
Traditional catalyst	50
ZR-40 Catalyst	40

3. Specific application cases of low-odor catalyst ZR-40 in military equipment manufacturing

3.1 Military Vehicle Manufacturing

Military vehicles need to withstand extreme road conditions and environmental conditions in actual combat, so they require extremely high durability of materials. The application of ZR-40 in military vehicle manufacturing significantly improves the mechanical strength and wear resistance of the vehicle and extends the service life of the vehicle.

3.1.1 Body Materials

The tensile strength and impact strength of the body materials synthesized using ZR-40 have increased by 20% and 15% respectively, significantly enhancing the impact resistance of the body.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Tension Strength (MPa)	50	60	+20%
Impact strength (kJ/m²)	30	34.5	+15%

3.1.2 Tire Materials

The application of ZR-40 in tire materials has significantly improved the wear resistance of the tire and extended the service life of the tire. Experimental data show that the wear rate of tire materials synthesized using ZR-40 was reduced by 30%.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Wear rate (mg/1000 times)	10	7	-30%

3.2 Military aircraft manufacturing

Military aircraft need to withstand extremely high temperatures and pressures during high-speed flights, so they require extremely high anti-aging properties of materials.high. The application of ZR-40 in military aircraft manufacturing significantly improves the anti-aging performance of the materials and extends the service life of the aircraft.

3.2.1 Body Materials

The aging time of the fuselage material synthesized using ZR-40 is extended by 50%, significantly enhancing the anti-aging ability of the fuselage.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Aging time (hours)	1000	1500	+50%

3.2.2 Engine Materials

The application of ZR-40 in engine materials significantly improves the material’s high temperature resistance and extends the engine’s service life. Experimental data show that the high temperature resistance performance of engine materials catalyzed using ZR-40 has been improved by 20%.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
High temperature resistance (?)	500	600	+20%

3.3 Military ship manufacturing

Military ships need to withstand high humidity and high salt environmental conditions during their maritime navigation, so they require extremely high corrosion resistance of materials. The application of ZR-40 in military ship manufacturing significantly improves the corrosion resistance of the material and extends the service life of the ship.

3.3.1 Hull Material

The corrosion resistance of the hull material synthesized using ZR-40 has been improved by 30%, significantly enhancing the corrosion resistance of the hull.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Corrosion resistance (class)	5	6.5	+30%

3.3.2 Deck Materials

The application of ZR-40 in deck materials has significantly improved the material’s wear resistance and aging resistance, and extended the service life of the deck. Experimental data show that the deck materials synthesized using ZR-40 catalyzed have a wear rate reduced by 30% and aging time increased by 50%.

Material Properties	Traditional catalyst	ZR-40 Catalyst	Elevation
Wear rate (mg/1000 times)	10	7	-30%
Aging time (hours)	1000	1500	+50%

IV. Future development prospects of low-odor catalyst ZR-40

4.1 Technological Innovation

With the continuous advancement of technology, the catalytic efficiency and environmental performance of ZR-40 will be further improved. In the future, the ZR-40 is expected to be used in more fields, such as aerospace, automobile manufacturing, electronics and electrical appliances.

4.2 Market prospects

With the increase in environmental awareness and the promotion of green manufacturing technology, the market demand for ZR-40 will continue to expand. It is expected that the market size of ZR-40 will maintain an average annual growth rate of 15% in the next five years.

4.3 Policy Support

Governments in various countries have provided strong support for the research and development and application of environmentally friendly materials. As a representative of green manufacturing technology, ZR-40 will receive more policy support and financial investment.

Conclusion

As a highly efficient and environmentally friendly catalyst, the low-odor catalyst ZR-40 has a wide range of application prospects in military equipment manufacturing. By improving the mechanical strength, wear resistance and anti-aging properties of the material, the ZR-40 significantly improves the durability of military equipment. At the same time, its low odor and low toxicity properties also provide a green solution for military equipment manufacturing. In the future, with the continuous innovation of technology and the expansion of market demand, the ZR-40 will play an important role in more fields and make greater contributions to the development of green manufacturing technology.

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