Cleaning production standards for low viscosity odorless amine catalyst Z-130 in pharmaceutical equipment manufacturing
Introduction
In the manufacturing process of pharmaceutical equipment, clean production standards are one of the key factors in ensuring product quality and safety. As a highly efficient and environmentally friendly catalyst, the low viscosity odorless amine catalyst Z-130 is widely used in the manufacturing of pharmaceutical equipment. This article will introduce in detail the product parameters, application scenarios, cleaning production standards and their specific applications in pharmaceutical equipment manufacturing.
1. Overview of low viscosity odorless amine catalyst Z-130
1.1 Product Introduction
Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly catalyst, mainly used in polyurethane foam, coatings, adhesives and other fields. Its low viscosity and odorless properties make it a significant advantage in the manufacturing of pharmaceutical equipment.
1.2 Product parameters
parameter name | parameter value |
---|---|
Appearance | Colorless transparent liquid |
Viscosity (25?) | 50-100 mPa·s |
Density (25?) | 0.95-1.05 g/cm³ |
Flashpoint | >100? |
Solution | Easy soluble in water, alcohols, and ketones |
Storage temperature | 5-30? |
Shelf life | 12 months |
1.3 Product Advantages
- Low viscosity: Easy to operate and mix, and improve production efficiency.
- odorless: Improve the working environment and reduce the health impact on the operators.
- High-efficiency catalysis: significantly shortens the reaction time and improves product quality.
- Environmental Protection: Comply with clean production standards and reduce environmental pollution.
2. Application of Z-130 in pharmaceutical equipment manufacturing
2.1 Application Scenario
Z-130?The following links commonly used in pharmaceutical equipment manufacturing:
- Polyurethane foam production: used to manufacture insulation layers and seals in pharmaceutical equipment.
- Coating Production: Used to manufacture anticorrosion coatings on the surface of pharmaceutical equipment.
- Adhesive Production: Used for assembly and sealing of pharmaceutical equipment.
2.2 Specific application cases
2.2.1 Polyurethane foam production
In pharmaceutical equipment, polyurethane foam is often used in the manufacture of insulation layers and seals. As a catalyst, Z-130 can significantly shorten the reaction time and improve the uniformity and stability of the foam.
Application link | Specific application | Advantages |
---|---|---|
Insulation layer manufacturing | Improving insulation performance | Short reaction time and improve uniformity |
Sealing Manufacturing | Improving sealing performance | Improve foam stability |
2.2.2 Coating Production
The anticorrosion coating on the surface of pharmaceutical equipment requires excellent corrosion resistance and adhesion. As a catalyst for coating production, Z-130 can improve the curing speed and adhesion of the coating.
Application link | Specific application | Advantages |
---|---|---|
Production of anticorrosion coating | Improving corrosion resistance | Improve the curing speed |
Surface coating manufacturing | Improve adhesion | Improve coating uniformity |
2.2.3 Adhesive Production
The assembly and sealing of pharmaceutical equipment requires high-strength adhesives. As a catalyst for adhesive production, Z-130 can improve the curing speed and bonding strength of the adhesive.
Application link | Specific application | Advantages |
---|---|---|
Assembly | Improve bonding strength | Improve the curing speed |
Sealing | Improving sealing performance | Improve the stability of adhesive |
III. Clean production standards
3.1 Definition of Clean Production
Clean production refers to the process of improving processes, using environmentally friendly materials, reducing waste emissions and other measures in the production process to minimize the pollution to the environment and the consumption of resources.
3.2 Application of Z-130 in Clean Production
Z-130, as an environmentally friendly catalyst, meets clean production standards in pharmaceutical equipment manufacturing, is mainly reflected in the following aspects:
- Low Volatility: Reduce the emission of harmful gases and improve the working environment.
- odorless: Reduce the health impact on operators.
- Efficient Catalysis: Reduce energy consumption and improve production efficiency.
- Easy to degrade: Reduce long-term pollution to the environment.
3.3 Specific requirements for clean production standards
3.3.1 Raw material selection
- Environmental Materials: Choose low-toxic and low-pollution raw materials.
- Renewable resources: Prioritize the use of renewable resources to reduce dependence on non-renewable resources.
3.3.2 Production process optimization
- Energy-saving process: Use energy-saving process to reduce energy consumption.
- Reduce waste: Reduce waste generation through process optimization.
3.3.3 Waste treatment
- Classification and treatment: Classify waste and reduce environmental pollution.
- Resource-based Utilization: Resource-based Utilization of recyclable waste to reduce resource waste.
3.4 Implementation of Clean Production Standards
3.4.1 Formulate a clean production plan
- Goal Setting: Clarify the goals and indicators of clean production.
- Translation of Responsibility: Clarify the responsibilities of each department and personnel.
3.4.2 Implement clean production measures
- Process Improvement: Improve production processes and reduce the production of pollutants.
- Equipment Update: Update environmentally friendly equipment and improve production efficiency.
3.4.3 Monitoring and Evaluation
- Regular monitoring: Regular monitoring of pollutant emissions during production.
- Effect Evaluation: Evaluate the effectiveness of clean production measures and adjust and improve them in a timely manner.
IV. Specific application cases of Z-130 in pharmaceutical equipment manufacturing
4.1 Case 1: Application of a pharmaceutical equipment manufacturing company
A pharmaceutical equipment manufacturing company uses Z-130 as a catalyst during the production process, which significantly improves production efficiency and product quality. The specific application is as follows:
Application link | Specific application | Effect |
---|---|---|
Polyurethane foam production | Improving insulation performance | Short reaction time and improve uniformity |
Coating Production | Improving corrosion resistance | Improve the curing speed |
Adhesive Production | Improve bonding strength | Improve the stability of adhesive |
4.2 Case 2: Application of a pharmaceutical equipment surface coating manufacturing enterprise
In the production process, a pharmaceutical equipment surface coating manufacturer uses Z-130 as a catalyst, which significantly improves the adhesion and corrosion resistance of the coating. The specific application is as follows:
Application link | Specific application | Effect |
---|---|---|
Production of anticorrosion coating | Improving corrosion resistance | Improve the curing speed |
Surface coating manufacturing | Improve adhesion | Improve coating uniformity |
4.3 Case 3: Application of a pharmaceutical equipment assembly company
A certain pharmaceutical equipment assembly company uses Z-130 as a catalyst during the production process, which significantly improves the curing speed and bonding strength of the adhesive. The specific application is as follows:
Application link | Specific application | Effect |
---|---|---|
Assembly | Improve bonding strength | Improve the curing speed |
Sealing | Improving sealing performance | Improve the stability of adhesive |
V. Future development trends of Z-130 in pharmaceutical equipment manufacturing
5.1 Technological Innovation
With the continuous advancement of technology, the Z-130 will be more widely used in pharmaceutical equipment manufacturing. In the future, the Z-130 may innovate in the following aspects:
- High-efficiency Catalysis: further improve catalytic efficiency and shorten reaction time.
- Environmental Performance: Further improve environmental performance and reduce environmental pollution.
- Multifunctionality: Develop multifunctional catalysts to meet different production needs.
5.2 Market prospects
With the rapid development of the pharmaceutical industry, the demand for efficient and environmentally friendly catalysts is increasing. As an efficient and environmentally friendly catalyst, Z-130 has broad market prospects. In the future, the Z-130 may be widely used in the following market areas:
- Pharmaceutical Equipment Manufacturing: Improve production efficiency and product quality.
- Medical Device Manufacturing: Improve the safety and reliability of products.
- Biopharmaceuticals: Meet the demand for efficient and environmentally friendly catalysts of biopharmaceuticals.
5.3 Policy Support
With the continuous strengthening of environmental protection policies, the requirements for clean production are getting higher and higher. As a catalyst that meets clean production standards, Z-130 will receive strong support from policies. In the future, the Z-130 may be in the following policy areasReceived support:
- Environmental Protection Policy: Comply with environmental protection policy requirements and reduce pollutant emissions.
- Industrial Policy: Comply with the requirements of industrial policy and promote industrial upgrading.
- Science and Technology Innovation Policy: Comply with the requirements of scientific and technological innovation policies and promote technological innovation.
VI. Conclusion
As a highly efficient and environmentally friendly catalyst, low viscosity odorless amine catalyst Z-130 has a wide range of application prospects in pharmaceutical equipment manufacturing. By introducing the product parameters, application scenarios, clean production standards and their specific applications in pharmaceutical equipment manufacturing, this article aims to provide reference for pharmaceutical equipment manufacturing companies, promote the implementation of clean production standards, improve production efficiency and product quality, and reduce environmental pollution.
Appendix
Appendix 1: Z-130 product parameter table
parameter name | parameter value |
---|---|
Appearance | Colorless transparent liquid |
Viscosity (25?) | 50-100 mPa·s |
Density (25?) | 0.95-1.05 g/cm³ |
Flashpoint | >100? |
Solution | Easy soluble in water, alcohols, and ketones |
Storage temperature | 5-30? |
Shelf life | 12 months |
Appendix II: Application case table of Z-130 in pharmaceutical equipment manufacturing
Application link | Specific application | Effect |
---|---|---|
Polyurethane foam production | Improving insulation performance | Short reaction time and improve uniformity |
Coating Production | Improving corrosion resistance | Improve the curing speed |
Adhesive Production | Improve bonding strength | Improve the stability of adhesive |
Appendix III: Specific requirements table for clean production standards
Required Category | Specific Requirements |
---|---|
Raw Material Selection | Environmental materials, renewable resources |
Production process optimization | Energy-saving process and waste reduction |
Waste Disposal | Classification processing, resource utilization |
Appendix IV: Future development trend table of Z-130 in pharmaceutical equipment manufacturing
Development Trends | Specific content |
---|---|
Technical Innovation | Efficient catalysis, environmental protection performance, versatility |
Market prospect | Pharmaceutical equipment manufacturing, medical device manufacturing, biopharmaceutical |
Policy Support | Environmental protection policies, industrial policies, and scientific and technological innovation policies |
Through the detailed introduction of the above content, I believe that readers have a deeper understanding of the clean production standards of low viscosity odorless amine catalyst Z-130 in pharmaceutical equipment manufacturing. I hope this article can provide valuable reference for pharmaceutical equipment manufacturing companies, promote the implementation of clean production standards, improve production efficiency and product quality, and reduce environmental pollution.
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