Effective strategies for delaying amine catalyst 1027 in reducing odor during production

admin 3月 14th, 2025 News

Retardation of amine catalyst 1027: An effective strategy to reduce odor in production

In the vast world of the chemical industry, the delay amine catalyst 1027 is like a shining star, shining in many fields with its unique performance and excellent results. It is not only an efficient catalyst, but also an “environmental defender” who plays an irreplaceable role in reducing odors in the production process. This article will comprehensively analyze how delayed amine catalyst 1027 becomes a “secret weapon” to solve the odor problem from multiple dimensions such as product parameters, working principles, application cases and optimization strategies.

1. Basic parameters and characteristics of retardant amine catalyst 1027

(I) Product Overview

Retardant amine catalyst 1027 is a highly efficient catalyst specially used in the polyurethane foaming process. Its core component is dimethylamine (DMEA), supplemented by a specific proportion of additives and stabilizers. Its main function is to delay the reaction rate between isocyanate and polyol at the beginning of the reaction, thereby providing sufficient time for the uniform distribution and stable molding of the foam. At the same time, the cross-linking reaction can be rapidly accelerated later in the reaction period to ensure the mechanical properties and durability of the final product.

parameter name	Value Range	Unit
Appearance	Light yellow transparent liquid	–
Density	0.98-1.02	g/cm³
Viscosity (25?)	30-50	mPa·s
Moisture content	?0.1	%
pH value	9.5-10.5	–

(Two) Advantages and Characteristics

High selectivity: The delayed amine catalyst 1027 shows extremely high selectivity for different types of isocyanates and polyols, and can accurately regulate the reaction rate.
Strong stability: Even in high temperature or humid environments, the catalyst can maintain good activity and stability, and is not easy to decompose or fail.
Environmental Friendly: Compared with traditional urgingChemical agents, delayed amine catalyst 1027 produces fewer by-products and low emissions of volatile organic compounds (VOCs), which is in line with the development trend of modern green chemical industry.
Easy to operate: No complicated preprocessing steps are required during use, and you can quickly add it.

2. Working principle of delaying amine catalyst 1027 to reduce odor

(I) Source of odor

In the process of polyurethane foaming, the odor mainly comes from the following aspects:

Side reaction products: When isocyanate reacts with water to produce carbon dioxide, it also produces a small amount of amine substances, which have a strong irritating odor.
Incompletely reacted raw materials: If the catalyst cannot effectively promote the reaction to the end, some residual isocyanate and polyols will continue to release a pungent odor.
Degradation products: Some additives or solvents may degrade under high temperature conditions, further aggravating the odor problem.

(Bi) Mechanism of action

The delayed amine catalyst 1027 effectively reduces odor in the production process through the following methods:

Precisely control the reaction rate
The delayed amine catalyst 1027 can slow down the reaction rate between isocyanate and polyol at the beginning of the reaction, avoiding the local temperature being too high due to excessive reaction, thereby inhibiting the occurrence of side reactions. This “slow-hot start” mode is like installing a throttle valve on the engine, which not only ensures stable power output but also reduces noise pollution.
Promote complete response
In the later stage of the reaction, the delayed amine catalyst 1027 can quickly increase the speed of the crosslinking reaction, ensuring that all raw materials can fully participate in the reaction and minimize the existence of residues. This process is like a carefully planned game, where every player arrives at the finish line on time, without falling behind.
Reduce by-product generation
The unique molecular structure of the retardant amine catalyst 1027 enables it to preferentially adsorb to the reactive center, thereby inhibiting other pathways that may trigger side reactions. This is like installing an advanced exhaust gas treatment system for the factory to reduce pollutant emissions from the source.

(III) Data support

According to the actual test results of a research institution on the delayed amine catalyst 1027, it is shown that after using the catalyst, the production ofThe total amount of VOC generated during the process can be reduced by about 30%-40%, while the odor intensity score (using a five-level scoring system) is reduced from the original 4 points to below 2 points, with a significant effect.

Test items	Comparative Group (without catalyst)	Experimental group (using delayed amine catalyst 1027)	Improvement rate
VOC content	120 mg/m³	75 mg/m³	37.5%
odor intensity	4 points	1.8 points	55%

III. Application case analysis of delayed amine catalyst 1027

(I) Soft foam industry

In the production process of soft foam products such as mattresses and sofas, the delay amine catalyst 1027 shows a strong advantage. For example, after a well-known furniture manufacturer introduced the catalyst into its production line, it not only greatly reduced the odor concentration in the workshop, but also improved the comfort and durability of the product. According to feedback, customer satisfaction has increased by nearly 20 percentage points.

(II) Hard foam industry

For rigid foam products such as refrigerator insulation layers and building insulation panels, the retardant amine catalyst 1027 also performs well. By using the catalyst, a large home appliance company successfully solved the odor problem that has long troubled them and achieved the goal of saving energy and reducing consumption. Data shows that its production line energy consumption has dropped by about 15%, and its economic benefits have been significantly improved.

(III) Spraying foam industry

In the application scenarios of spraying foam, the delayed amine catalyst 1027 plays an irreplaceable role. Since spraying operations are usually carried out in open spaces, catalyst requirements are even more demanding. However, with its excellent performance, the delay amine catalyst 1027 has successfully helped many companies achieve green and environmentally friendly construction, winning unanimous praise from the market.

IV. Optimization strategy and future prospects

Although the delay amine catalyst 1027 has achieved remarkable results in reducing odor during production, we still need to continue to explore and improve in order to better meet market demand.

(I) Formula Optimization

By adjusting the proportion of each component in the catalyst, its effectiveness can be further improved. For example, appropriately increasing the content of the stabilizer can help enhance the catalyst’s adaptability under extreme conditions; while the introduction of new additives may bring unexpected surprises.

(II)Process improvement

Combining automation technology and artificial intelligence algorithms, an intelligent control system is developed to achieve precise control of the amount of catalyst, thereby achieving optimal reaction effect. In addition, it is also possible to try to encapsulate the catalyst with microcapsules to extend its service life and reduce waste.

(III) Sustainable Development

With the increasing global awareness of environmental protection, it has become an inevitable trend to develop greener and lower-carbon catalysts. Researchers are actively exploring the possibility of bio-based materials as alternatives, striving to minimize their impact on the environment without sacrificing performance.

5. Conclusion

In summary, the delayed amine catalyst 1027 has shown great potential in reducing odor during production. It is not only the crystallization of technological innovation, but also an important force in promoting the industry to move towards green environmental protection. Let us look forward to the fact that in the near future, this technology will be widely used and create a better world for mankind!

As the ancients said, “If you want to do a good job, you must first sharpen your tools.” With the right-hand assistant of delaying amine catalyst 1027, I believe that every chemical worker can go more steadily on the road to high-quality development.