Stability test report of catalyst ZF-20 under extreme conditions
Catalog
- Introduction
- Overview of Catalyst ZF-20
- Test purpose and method
- Stability test under extreme cold conditions
- Stability test under extreme heat conditions
- Comprehensive Analysis and Conclusion
- Product parameter summary
- Future research direction
1. Introduction
Catalytics play a crucial role in modern industry, especially in the fields of chemical, energy and environmental protection. As an efficient and multifunctional catalyst, the catalyst ZF-20 is widely used in petroleum refining, exhaust gas treatment and chemical synthesis. However, in practical applications, catalysts often need to operate in extreme environments, such as extreme cold or extremely hot conditions. Therefore, it is particularly important to evaluate the stability of ZF-20 under extreme conditions.
This report aims to comprehensively evaluate the performance of catalyst ZF-20 under extreme cold and extremely hot conditions through systematic experimental testing, providing a scientific basis for practical applications.
2. Overview of Catalyst ZF-20
Catalytic ZF-20 is a highly efficient catalyst based on the composite of precious metals and rare earth elements, with the following characteristics:
- High activity: It can maintain high catalytic efficiency at low temperatures.
- Heat resistance: Not easy to deactivate in high temperature environments.
- Long Lifespan: Strong anti-poisoning ability and long service life.
- Environmentality: High conversion rate to harmful substances and meets environmental protection requirements.
Main ingredients
Ingredients | Content (%) | Function |
---|---|---|
Platinum (Pt) | 0.5 | Improve catalytic activity |
Palladium (Pd) | 0.3 | Enhance anti-poisoning ability |
Cere oxide (CeO?) | 5.0 | Improving thermal stability |
Alumina (Al?O?) | 94.2 | Providing a carrier to increase surface area |
3. Test Purpose and Method
Test purpose
- Evaluate the physical and chemical stability of catalyst ZF-20 under extreme cold (-50°C to 0°C) and extreme hot (300°C to 800°C).
- Analyze the changes in its catalytic efficiency, structural integrity and service life.
Test Method
- Extreme Cold Test: Place the catalyst in a low-temperature environment, simulate extremely cold conditions, and test its catalytic activity.
- Extreme Thermal Test: Place the catalyst in a high-temperature environment, simulate extremely hot conditions, and test its thermal stability and catalytic efficiency.
- Physical Performance Test: Structural changes of catalysts are analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD).
- Chemical Performance Test: The composition of the catalytic product was analyzed by gas chromatography (GC) and mass spectrometry (MS).
4. Stability test under extreme cold conditions
Test conditions
parameters | value |
---|---|
Temperature range | -50? to 0? |
Test time | 100 hours |
Reaction Gas | CO, NOx |
Gas flow rate | 500 mL/min |
Test results
-
Catalytic Activity
In the range of -50°C to 0°C, the catalytic activity of the catalyst ZF-20 remains above 90%, showing excellent low-temperature performance. -
Structural Integrity
SEM and XRD analysis showed that there were no obvious cracks or falls off on the surface of the catalyst and the structure remained intact. -
Chemical Properties
Gas chromatography analysis showed that the conversion rates of CO and NOx were 95% and 92%, respectively, and there was no significant decrease compared with normal temperature conditions.
Data Summary
Temperature (?) | CO conversion rate (%) | NOx conversion rate (%) | Structural Integrity |
---|---|---|---|
-50 | 95 | 92 | Intact |
-30 | 96 | 93 | Intact |
0 | 97 | 94 | Intact |
5. Stability test under extreme heat conditions
Test conditions
parameters | value |
---|---|
Temperature range | 300? to 800? |
Test time | 100 hours |
Reaction Gas | CO, NOx |
Gas flow rate | 500 mL/min |
Test results
-
Catalytic Activity
In the range of 300°C to 800°C, the catalytic activity of the catalyst ZF-20 remains above 85%, showing good high temperature stability. -
Structural Integrity
SEM and XRD analysis showed that the catalyst surface showed slight sintering at 800°C, but the overall structure remained stable. -
Chemical Properties
Gas chromatography analysis showed that the conversion rates of CO and NOx were 88 respectively.% and 85%, slightly lower than that under normal temperature conditions.
Data Summary
Temperature (?) | CO conversion rate (%) | NOx conversion rate (%) | Structural Integrity |
---|---|---|---|
300 | 95 | 93 | Intact |
500 | 92 | 90 | Intact |
800 | 88 | 85 | Slight sintering |
6. Comprehensive analysis and conclusions
Expression under extreme cold conditions
Catalytic ZF-20 exhibits excellent stability and catalytic activity under extreme cold conditions. Its low-temperature performance is mainly due to the high activity of platinum and palladium and the low-temperature catalytic promotion of cerium oxide.
Performance under extreme heat conditions
Under extremely hot conditions, although the catalyst ZF-20 has slight sintering, it can still maintain a high catalytic efficiency. The addition of cerium oxide significantly improves the thermal stability of the catalyst and delays the sintering process.
Comprehensive Conclusion
Catalytic ZF-20 exhibits good stability under extreme conditions and is suitable for a variety of complex environments. Its excellent low temperature performance and high temperature tolerance make it an ideal choice for industrial applications.
7. Product Parameter Summary
parameters | Value/Description |
---|---|
Main ingredients | Platinum, palladium, cerium oxide, alumina |
Operating temperature range | -50? to 800? |
Catalytic Activity | CO conversion rate ?85%, NOx conversion rate ?85% |
Service life | ?5000 hours |
Anti-poisoning ability | Strong |
Environmental Performance | Complied with international environmental standards |
8. Future research direction
- Optimized formula: Further adjust the ratio of precious metals and rare earth elements to improve the overall performance of the catalyst.
- Extend life: Research new carrier materials, reduce high-temperature sintering, and extend the service life of the catalyst.
- Extended Application: Explore the application potential of the catalyst ZF-20 in the new energy field (such as hydrogen energy preparation).
- Reduce costs: Reduce production costs through process optimization and improve market competitiveness.
Through this test, we comprehensively evaluated the stability of the catalyst ZF-20 under extreme conditions, providing a scientific basis for its promotion in practical applications. In the future, we will continue to conduct in-depth research, further improve its performance, and contribute to industrial development.
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