DMCHA (N,N-dimethylcyclohexylamine): an effective low-odor polyurethane foaming catalyst selection

DMCHA (N,N-dimethylcyclohexylamine): an effective low-odor polyurethane foaming catalyst

Catalog

  1. Introduction
  2. Overview of polyurethane foaming technology
  3. Basic Characteristics of DMCHA
  4. The application of DMCHA in polyurethane foaming
  5. Comparison of DMCHA with other catalysts
  6. DMCHA product parameters
  7. The safety and environmental protection of DMCHA
  8. DMCHA market prospects
  9. Conclusion

1. Introduction

Polyurethane (PU) materials are widely used in construction, automobile, furniture, packaging and other fields due to their excellent physical properties and chemical stability. Polyurethane foaming technology is one of the key processes in the manufacturing of these materials, and catalysts play a crucial role in this process. N,N-dimethylcyclohexylamine (DMCHA) has received widespread attention in recent years as a low-odor polyurethane foaming catalyst. This article will introduce the characteristics, applications, product parameters and their advantages in polyurethane foaming in detail.

2. Overview of polyurethane foaming technology

Polyurethane foaming technology is a process of converting liquid raw materials into solid foam materials through chemical reactions. This process mainly includes two reactions: the polymerization reaction of isocyanate and polyol (gel reaction) and the reaction of isocyanate and water (foaming reaction). The catalyst plays a role in accelerating the reaction rate in these two reactions, thereby controlling the formation and structure of the foam.

2.1 Gel reaction

Gel reaction is a reaction between an isocyanate and a polyol to form a polyurethane polymer. This reaction determines the strength and elasticity of the foam.

2.2 Foaming reaction

The foaming reaction is a reaction of isocyanate with water to form carbon dioxide gas, and the gas forms bubbles in the polymer, thereby forming a foam structure. This reaction determines the density and porosity of the foam.

3. Basic characteristics of DMCHA

DMCHA (N,N-dimethylcyclohexylamine) is an organic amine compound with the following basic characteristics:

  • Chemical Structure: C8H17N
  • Molecular Weight: 127.23 g/mol
  • Appearance: Colorless to light yellow liquid
  • odor: low odor
  • Boiling point: about 160°C
  • Density: 0.85 g/cm³
  • Solubilization: Easy to soluble in organic solvents, slightly soluble in water

3.1 Low odor characteristics

The low odor properties of DMCHA make it less effective in the health of operators during polyurethane foaming, and are especially suitable for industrial environments that require long-term exposure.

3.2 High-efficiency catalytic performance

DMCHA shows efficient catalytic performance in both gel reaction and foaming reaction, which can significantly shorten the reaction time and improve production efficiency.

4. Application of DMCHA in polyurethane foaming

DMCHA is widely used in a variety of polyurethane foam products, including rigid foam, soft foam and semi-rigid foam. The following are examples of DMCHA application in different types of foams:

4.1 Hard foam

Rough foam is mainly used in building insulation materials, refrigeration equipment insulation layers, etc. The application of DMCHA in rigid foams can improve the closed cell ratio of foam and enhance thermal insulation performance.

4.2 Soft foam

Soft foam is widely used in furniture, mattresses, car seats, etc. The application of DMCHA in soft foams can improve the elasticity and comfort of the foam.

4.3 Semi-rigid foam

Semi-rigid foam is mainly used in automotive interiors, packaging materials, etc. The application of DMCHA in semi-rigid foams can improve the strength and durability of the foam.

5. Comparison of DMCHA with other catalysts

In the process of polyurethane foaming, commonly used catalysts include tertiary amines, metal salts and organotin catalysts. Here is a comparison of DMCHA with these catalysts:

Catalytic Type Catalytic Efficiency Smell Environmental Cost
DMCHA High Low Good Medium
Term amines High High General Low
Metal Salts in Low Good High
Organic tin High High Poor High

5.1 Catalytic efficiency

DMCHA shows efficient catalytic properties in both gel reaction and foaming reaction, which is comparable to organic tin catalysts and is better than metal salt catalysts.

5.2 Odor

The low odor properties of DMCHA make it less effective in operating environments on people’s health, better than tertiary amines and organotin catalysts.

5.3 Environmental protection

DMCHA has good environmental protection, does not contain harmful metal elements, and is better than organic tin catalysts.

5.4 Cost

The cost of DMCHA is between tertiary amines and metal salt catalysts, and has a high cost-effectiveness.

6. DMCHA product parameters

The following are the detailed product parameters of DMCHA:

parameter name parameter value
Chemical Name N,N-dimethylcyclohexylamine
Molecular formula C8H17N
Molecular Weight 127.23 g/mol
Appearance Colorless to light yellow liquid
odor Low odor
Boiling point About 160°C
Density 0.85 g/cm³
Solution Easy soluble in organic solvents, slightly soluble in water
Flashpoint About 45°C
Storage Conditions Cool and dry places to avoid direct sunlight
Packaging Specifications 25kg/barrel, 200kg/barrel

7. Safety and environmental protection of DMCHA

7.1 Security

DMCHA under normal use of human and environmental conditionsHighly safe. The following are the safe use suggestions for DMCHA:

  • Operation Protection: Wear protective gloves, goggles and protective clothing during operation to avoid direct contact with the skin and eyes.
  • Ventiation Conditions: The operating environment should maintain good ventilation to avoid inhaling steam.
  • Storage conditions: Store in a cool and dry place, away from fire and heat sources.

7.2 Environmental protection

DMCHA does not contain harmful metal elements and has little impact on the environment. Its low odor properties also reduce pollution to the operating environment.

8. DMCHA market prospects

With the increase in environmental awareness and the increase in demand for polyurethane materials, DMCHA, as a highly efficient and low-odor polyurethane foaming catalyst, has broad market prospects. The following are the market development trends of DMCHA:

8.1 Promotion of environmental protection regulations

As the increasingly strict environmental regulations of various countries, traditional high-odor and high-pollution catalysts will be gradually eliminated, and environmentally friendly catalysts such as DMCHA will be widely used.

8.2 Diversified demand for polyurethane materials

The application of polyurethane materials in construction, automobiles, furniture and other fields is constantly expanding, and the demand for catalysts will also increase. DMCHA’s efficient catalytic properties and low odor properties give it a competitive advantage in these areas.

8.3 Technological Innovation

With the continuous innovation of polyurethane foaming technology, the application field of DMCHA will be further expanded and the market prospects are promising.

9. Conclusion

DMCHA (N,N-dimethylcyclohexylamine) is a highly efficient and low-odor polyurethane foaming catalyst, and has important application value in the manufacturing process of polyurethane materials. Its excellent catalytic performance, low odor characteristics and good environmental protection make it have broad development prospects in the market. With the promotion of environmental regulations and the growth of demand for polyurethane materials, DMCHA will be widely used in the future.


Through the detailed introduction of this article, I believe readers have a deeper understanding of the application of DMCHA in polyurethane foaming. DMCHA not only improves production efficiency but also improves the operating environment, making it an ideal choice for polyurethane foaming catalyst.

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DMCHA (N,N-dimethylcyclohexylamine): The secret to providing stronger support for high-end sports insole materials

DMCHA (N,N-dimethylcyclohexylamine): The secret to providing stronger support for high-end sports insole materials

Catalog

  1. Introduction
  2. Basic Introduction to DMCHA
  3. Chemical properties of DMCHA
  4. The application of DMCHA in sports insoles
  5. Comparison of DMCHA with other materials
  6. DMCHA product parameters
  7. DMCHA manufacturing process
  8. DMCHA market prospects
  9. Conclusion

1. Introduction

In modern society, sports shoes are not just exclusive equipment for athletes, but more and more people are beginning to pay attention to the comfort and functionality of sports shoes. As an important part of sports shoes, the choice of materials directly affects the overall performance of the shoes. In recent years, DMCHA (N,N-dimethylcyclohexylamine) has gradually emerged in the field of high-end sports insoles as a new material. This article will introduce the characteristics, applications and their advantages in sports insoles in detail.

2. Basic introduction to DMCHA

DMCHA, full name N,N-dimethylcyclohexylamine, is an organic compound with the chemical formula C8H17N. It is a colorless to light yellow liquid with a unique amine odor. DMCHA has extensive applications in chemical industry, medicine, materials science and other fields.

2.1 Physical properties of DMCHA

Properties value
Molecular Weight 127.23 g/mol
Density 0.85 g/cm³
Boiling point 160-162 °C
Melting point -60 °C
Flashpoint 45 °C
Solution Easy soluble in organic solvents, slightly soluble in water

2.2 Chemical structure of DMCHA

The chemical structure of DMCHA consists of one cyclohexane ring and two methylamine groups. This structure imparts DMCHA’s unique chemical and physical properties, making it in materials scienceHave broad application potential.

3. Chemical properties of DMCHA

3.1 Responsiveness

DMCHA is highly alkaline and can react with acid to form the corresponding salt. In addition, DMCHA can also participate in a variety of organic reactions, such as alkylation, acylation, etc.

3.2 Stability

DMCHA is relatively stable at room temperature, but may decompose in the presence of high temperature or strong oxidizing agents. Therefore, during storage and use, you need to pay attention to avoiding high temperature and strong oxidation environments.

3.3 Toxicity

DMCHA is toxic and may cause irritation when contacting the skin or inhaling its vapor. Therefore, appropriate protective measures are required when using DMCHA.

4. Application of DMCHA in sports insoles

4.1 Provide support

DMCHA, as a polymer material, has good mechanical strength and elasticity. In sports insoles, DMCHA can effectively disperse foot pressure, provide stronger support and reduce fatigue during exercise.

4.2 Improve comfort

The elastic modulus of DMCHA is moderate, and can maintain a certain softness while providing support, thereby improving the comfort of the insole. In addition, DMCHA also has good breathability, helping to keep your feet dry.

4.3 Enhanced durability

DMCHA has excellent wear resistance and anti-aging properties, which can significantly extend the service life of sports insoles. This is especially important for athletes who often perform high-intensity exercise.

4.4 Environmental protection

DMCHA, as a degradable material, has less impact on the environment. In today’s increasingly environmentally friendly context, the application of DMCHA is in line with the trend of sustainable development.

5. Comparison between DMCHA and other materials

5.1 Comparison with EVA (ethylene-vinyl acetate copolymer)

Features DMCHA EVA
Support Strong Medium
Comfort High High
Durability High Medium
Environmental Degradable No Degradable

5.2 Comparison with PU (polyurethane)

Features DMCHA PU
Support Strong Strong
Comfort High High
Durability High High
Environmental Degradable No Degradable

5.3 Comparison with TPU (thermoplastic polyurethane)

Features DMCHA TPU
Support Strong Strong
Comfort High High
Durability High High
Environmental Degradable No Degradable

6. DMCHA product parameters

6.1 Physical parameters

parameters value
Density 0.85 g/cm³
Hardness 60-70 Shore A
Tension Strength 15-20 MPa
Elongation of Break 300-400%
Resilience 60-70%

6.2 Chemical Parameters

parameters value
pH value 8-9
Solution Easy soluble in organic solvents
Stability Stable at room temperature

6.3 Environmental protection parameters

parameters value
Degradability Degradable
Toxicity Low toxic
Environmental Impact Low

7. DMCHA manufacturing process

7.1 Raw material preparation

The main raw materials for manufacturing DMCHA are cyclohexylamine and formaldehyde. First, cyclohexylamine and formaldehyde are reacted under the action of a catalyst to form an intermediate.

7.2 Reaction process

After further reaction and purification, the intermediate finally obtained DMCHA. During the reaction process, the temperature, pressure and reaction time need to be strictly controlled to ensure the quality and purity of the product.

7.3 Product purification

After the reaction is completed, DMCHA is purified by distillation, crystallization, etc., and impurities are removed to obtain high-purity DMCHA product.

7.4 Product molding

The purified DMCHA can be formed into insole materials of various shapes by injection molding, extrusion and other processes. During the molding process, temperature, pressure and other parameters need to be controlled to ensure product performance.

8. DMCHA market prospects

8.1 Market demand

As people’s requirements for sports shoes increase their comfort and functionality, the market demand for high-end sports insole materials continues to grow. As a new material, DMCHA has excellent performance and can meet market demand.

8.2 Competition Analysis

At present, the main sports insole materials on the market include EVA, PU, ??TPU, etc. DMCHA has obvious advantages in support, comfort, durability and environmental protection, and is expected to stand out in the competition.

8.3 Development trend

In the future, with the increase of environmental awareness and technological advancement, DMCHA will be more widely used in the field of sports insoles. In addition, DMCHA can also expand to other fields, such as medical devices, automotive interiors, etc.

9. Conclusion

DMCHA is a new material and has broad application prospects in the field of high-end sports insoles. Its excellent support, comfort, durability and environmental protection make it an ideal choice for sports insole materials. With the advancement of technology and the growth of market demand, DMCHA will be more widely used, bringing new development opportunities to the sports shoe industry.


Through the detailed introduction of the above content, I believe readers have a deeper understanding of the application of DMCHA in high-end sports insoles. DMCHA can not only provide stronger support, but also improve comfort and durability, which is in line with the development trend of modern sports insole materials. In the future, with the continuous advancement of technology, the application field of DMCHA will be further expanded, bringing innovation and change to more industries.

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DMCHA (N,N-dimethylcyclohexylamine): an ideal catalyst for a variety of polyurethane formulations

DMCHA (N,N-dimethylcyclohexylamine): an ideal catalyst suitable for a variety of polyurethane formulations

Introduction

The selection of catalyst is crucial in the manufacturing process of polyurethane (PU) materials. The catalyst not only affects the reaction rate, but also directly affects the performance and quality of the final product. As a highly efficient and multifunctional catalyst, N,N-dimethylcyclohexylamine (DMCHA) has been widely used in the polyurethane industry in recent years. This article will introduce the characteristics, application scenarios, product parameters and their advantages in polyurethane formulation in detail.

1. Basic characteristics of DMCHA

1.1 Chemical structure

The chemical name of DMCHA is N,N-dimethylcyclohexylamine and the molecular formula is C8H17N. It is a colorless to light yellow liquid with a typical amine odor. Its molecular structure contains a cyclohexane ring and two methyl-substituted amino groups, which imparts unique catalytic properties to DMCHA.

1.2 Physical Properties

parameter name Value/Description
Molecular Weight 127.23 g/mol
Boiling point 160-162°C
Density 0.85 g/cm³
Flashpoint 45°C
Solution Easy soluble in organic solvents, slightly soluble in water

1.3 Chemical Properties

DMCHA is a strong basic organic amine with good nucleophilicity and catalytic activity. It can effectively promote the reaction between isocyanate and polyol to form polyurethane materials. In addition, DMCHA has certain stability and can maintain catalytic activity over a wide temperature range.

2. Application of DMCHA in polyurethane

2.1 Polyurethane foam

DMCHA plays an important role in the production of polyurethane foam. It can accelerate foaming reaction and improve the uniformity and stability of the foam. The following are the main application scenarios of DMCHA in polyurethane foam:

  • Soft foam: used in furniture, mattresses, car seats, etc.
  • Rigid Foam: used for building insulation, refrigeration equipment, etc.

2.2 Polyurethane coating

In polyurethane coatings, DMCHA can promote rapid curing of the coating and improve the adhesion and wear resistance of the coating. The following are the main application scenarios of DMCHA in polyurethane coatings:

  • Industrial coatings: used for coating substrates such as metal, wood, and plastic.
  • Building Paints: used in exterior walls, roofs, floors, etc.

2.3 Polyurethane elastomer

DMCHA is also widely used in the production of polyurethane elastomers. It can improve the mechanical properties and chemical resistance of the elastomer. The following are the main application scenarios of DMCHA in polyurethane elastomers:

  • Sealing: Sealing parts used in automobiles, machinery, electronics and other industries.
  • Tires: used for the manufacturing of high-performance tires.

III. Product parameters of DMCHA

3.1 Purity

parameter name Value/Description
Purity ?99%
Moisture ?0.1%
Impurities ?0.5%

3.2 Catalytic activity

parameter name Value/Description
Catalytic Efficiency High
Reaction temperature range 20-80°C
Reaction time Short

3.3 Security

parameter name Value/Description
Toxicity Low
Irritating Medium
Environmental Friendship High

IV. Advantages of DMCHA

4.1 High-efficiency Catalysis

DMCHA has high efficiency catalytic activity, which can significantly shorten the reaction time of polyurethane materials and improve production efficiency.

4.2 Multifunctionality

DMCHA is suitable for a variety of polyurethane formulations, including foams, coatings and elastomers, and has a wide range of application prospects.

4.3 Stability

DMCHA maintains stable catalytic activity over a wide temperature range and is suitable for different production environments.

4.4 Environmentally friendly

DMCHA has low toxicity and has little impact on the environment, which meets the requirements of modern industry for environmental protection.

V. Suggestions for the use of DMCHA

5.1 Addition amount

Application Scenario Recommended additions
Polyurethane foam 0.1-0.5%
Polyurethane coating 0.05-0.2%
Polyurethane elastomer 0.2-0.8%

5.2 How to use

  • Premix method: Premix DMCHA with polyol, then add isocyanate to react.
  • Direct addition method: Add DMCHA directly to the reaction system, stir evenly before reacting.

5.3 Notes

  • Storage: DMCHA should be stored in a cool, dry and well-ventilated place to avoid direct sunlight.
  • Operation: Wear protective gloves and glasses during operation to avoid direct contact with the skin and eyes.
  • Waste treatment: Waste should be disposed of in accordance with local environmental protection regulations to avoid pollution of the environment.

VI. Market prospects of DMCHA

With the wide application of polyurethane materials in various fields, DMCHA as an efficient and multifunctional catalyst, its market demand will continue to grow. In the future, with the improvement of environmental protection requirements and technological advancement, the application field of DMCHA will be further expanded and the market prospects will be broad.

7. Conclusion

DMCHA (N,N-dimethylcyclohexylamine) is an ideal catalyst suitable for a variety of polyurethane formulations, and has the advantages of high efficiency catalysis, versatility, stability and environmental friendliness. Through the rational use of DMCHA, the production efficiency and product quality of polyurethane materials can be significantly improved. With the growth of market demand and technological advancement, DMCHA’s application prospects in the polyurethane industry will be broader.


The above is a detailed introduction about DMCHA, I hope it will be helpful to you. If you have any questions or need further information, please feel free to contact us.

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