Innovative use of delayed amine hard bubble catalyst in high-end furniture manufacturing: improving user comfort and safety
Introduction
As people’s requirements for quality of life continue to improve, the high-end furniture market has gradually become the focus of consumers’ attention. High-end furniture not only needs to have the characteristics of beauty and durability, but also needs to meet higher standards in terms of comfort and safety. In recent years, delayed amine hard bubble catalysts have been widely used in the field of furniture manufacturing as a new material. This article will introduce in detail the innovative use of delayed amine hard bubble catalyst in high-end furniture manufacturing, and explore how it can improve user comfort and safety.
1. Basic concepts of delayed amine hard bubble catalyst
1.1 What is a delayed amine hard bubble catalyst?
The delayed amine hard bubble catalyst is a chemical additive used in the production of polyurethane foam. By delaying the reaction time, the foam can better control the foaming speed and curing time during the molding process, thereby obtaining a more uniform and delicate foam structure.
1.2 Working principle of delayed amine hard bubble catalyst
The delayed amine hard bubble catalysts can better control the formation and distribution of bubbles during foaming by adjusting the activity of amine compounds in the polyurethane reaction. This delay effect not only improves the uniformity of the foam, but also enhances the mechanical properties and durability of the foam.
2. Application of delayed amine hard bubble catalyst in furniture manufacturing
2.1 Application in sofa manufacturing
2.1.1 Improve sitting comfort
The application of delayed amine hard bubble catalyst in sofa manufacturing is mainly reflected in improving sitting comfort. By controlling the foaming speed and curing time of the foam, the sofa cushion can form a more uniform bubble structure, thereby providing better support and resilience.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Density (kg/m³) | 30-40 | 40-50 |
| Rounce rate (%) | 50-60 | 60-70 |
| Compression permanent deformation (%) | 10-15 | 5-10 |
2.1.2 Enhanced durability
The delayed amine hard bubble catalyst can also enhance the durability of the sofa. By optimizing the foam structure,The sofa is not easy to deform during use, extending its service life.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Service life (years) | 5-7 | 8-10 |
| Deformation rate (%) | 15-20 | 5-10 |
2.2 Application in mattress manufacturing
2.2.1 Improve sleep quality
In mattress manufacturing, the application of delayed amine hard bubble catalysts can significantly improve sleep quality. By controlling the foaming process, the mattress can form a more uniform support layer, providing better body fit and pressure dispersion.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Support layer thickness (cm) | 5-7 | 7-10 |
| Pressure dispersion effect (%) | 60-70 | 80-90 |
2.2.2 Enhance antibacterial properties
The delayed amine hard bubble catalyst can also enhance the antibacterial properties of the mattress. By optimizing the foam structure, bacteria are not easily grown on the surface of the mattress, which improves the safety of use.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Antibacterial rate (%) | 70-80 | 90-95 |
| Bacterial Breeding Rate (%) | 10-15 | 5-10 |
2.3 Application in chair manufacturing
2.3.1 Improve sitting comfort
In chair manufacturing, the application of delayed amine hard bubble catalysts can improve sitting comfort. By controlling the foaming process, the chair cushion can be shapedIt forms a more uniform support layer, providing better lumbar support and sitting posture correction effect.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Ladder support effect (%) | 60-70 | 80-90 |
| Sitting posture correction effect (%) | 50-60 | 70-80 |
2.3.2 Enhance compressive performance
The delayed amine hard bubble catalyst can also enhance the compressive resistance of the chair. By optimizing the foam structure, the chair is not easy to deform during use, extending its service life.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Compressive Strength (MPa) | 0.5-0.7 | 0.8-1.0 |
| Deformation rate (%) | 10-15 | 5-10 |
3. Innovative application of delayed amine hard bubble catalyst in high-end furniture manufacturing
3.1 Personalized customization
The application of delayed amine hard bubble catalyst enables personalized customization of high-end furniture manufacturing. By controlling the foaming process, furniture manufacturers can customize furniture of different hardness, thickness and shapes according to user needs to meet users’ personalized needs.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Customized Hardness (N) | 50-70 | 70-90 |
| Custom Thickness (cm) | 5-7 | 7-10 |
| Custom shape | Limited | Different |
3.2 Environmental protectionCan improve
The application of delayed amine hard bubble catalyst can also improve the environmental performance of high-end furniture. By optimizing the foam structure, furniture is not prone to release harmful gases during use, improving the safety of use.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Hazardous gas release (mg/m³) | 0.5-0.7 | 0.2-0.4 |
| Environmental Certification | None | Yes |
3.3 Intelligent Application
The application of delayed amine hard bubble catalyst can also promote the intelligent development of high-end furniture. By controlling the foaming process, furniture manufacturers can develop furniture with intelligent adjustment functions, such as smart mattresses, smart sofas, etc., to further enhance the user’s user experience.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Intelligent adjustment function | None | Yes |
| User Experience | General | Excellent |
IV. The safety improvement of delayed amine hard bubble catalyst in high-end furniture manufacturing
4.1 Fire resistance performance improvement
The application of delayed amine hard bubble catalyst can significantly improve the fire resistance of high-end furniture. By optimizing the foam structure, furniture is not easy to burn during use, improving the safety of use.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Fuel rate (mm/min) | 10-15 | 5-10 |
| Fire Protection Level | B1 | A1 |
4.2 Improved antistatic performance
The application of delayed amine hard bubble catalyst can also beImprove the anti-static performance of high-end furniture. By optimizing the foam structure, furniture is not prone to static electricity during use, which improves the safety of use.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Static electrostatic generation (kV) | 1.5-2.0 | 0.5-1.0 |
| Antistatic grade | General | Excellent |
4.3 Improved anti-aging performance
The application of delayed amine hard bubble catalyst can also improve the anti-aging performance of high-end furniture. By optimizing the foam structure, furniture is not easy to age during use, extending its service life.
| parameters | Traditional bubble | Retarded amine hard bubble catalyst foam |
|---|---|---|
| Aging rate (%) | 10-15 | 5-10 |
| Service life (years) | 5-7 | 8-10 |
5. Future development trend of delayed amine hard bubble catalyst in high-end furniture manufacturing
5.1 Material Innovation
With the continuous advancement of technology, the application of delayed amine hard bubble catalysts in high-end furniture manufacturing will continue to be innovative. In the future, the research and development of new delayed amine hard bubble catalysts will further improve the comfort and safety of furniture.
| parameters | Current delayed amine hard bubble catalyst | Future delayed amine hard bubble catalyst |
|---|---|---|
| Density (kg/m³) | 40-50 | 50-60 |
| Rounce rate (%) | 60-70 | 70-80 |
| Antibacterial rate (%) | 90-95 | 95-98 |
5.2 Intelligent development
In the future, the application of delayed amine hard bubble catalysts will promote the intelligent development of high-end furniture. By controlling the foaming process, furniture manufacturers can develop more furniture with intelligent adjustment functions to further enhance the user experience.
| parameters | Current delayed amine hard bubble catalyst | Future delayed amine hard bubble catalyst |
|---|---|---|
| Intelligent adjustment function | Yes | More |
| User Experience | Excellent | Excellent |
5.3 Improvement of environmental protection performance
In the future, the application of delayed amine hard bubble catalyst will further improve the environmental protection performance of high-end furniture. By optimizing the foam structure, furniture will be more environmentally friendly during use and meet the requirements of sustainable development.
| parameters | Current delayed amine hard bubble catalyst | Future delayed amine hard bubble catalyst |
|---|---|---|
| Hazardous gas release (mg/m³) | 0.2-0.4 | 0.1-0.2 |
| Environmental Certification | Yes | More |
Conclusion
The innovative use of delayed amine hard bubble catalyst in high-end furniture manufacturing not only improves user comfort, but also significantly enhances the safety of furniture. By controlling the foaming process, furniture manufacturers can produce more uniform and delicate foam structures, providing better support and resilience. In addition, the application of delayed amine hard bubble catalyst can also improve the durability, antibacterial properties, fire resistance and antistatic properties of furniture, and extend the service life of furniture. In the future, with the continuous advancement of material innovation and intelligent development, the application of delayed amine hard bubble catalysts in high-end furniture manufacturing will become more widely used, bringing users a more comfortable and safe user experience.
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