The unique application of low viscosity odorless amine catalyst Z-130 in high-performance polyurethane foams
Introduction
Polyurethane foam materials have become one of the indispensable materials in modern industry due to their excellent physical properties and wide application fields. However, with the increasing strict environmental regulations and the increasing consumer requirements for product safety, traditional polyurethane foam catalysts have gradually exposed some problems, such as large odors and high emissions of volatile organic compounds (VOCs). As a new environmentally friendly catalyst, the low-viscosity odorless amine catalyst Z-130 has gradually attracted attention in its application in high-performance polyurethane foam. This article will introduce the product parameters, application advantages of Z-130 and its unique application in high-performance polyurethane foams in detail.
1. Overview of low viscosity odorless amine catalyst Z-130
1.1 Product Introduction
Low viscosity odorless amine catalyst Z-130 is a highly efficient and environmentally friendly polyurethane foam catalyst with low viscosity, odorless and low VOC emissions. It is mainly used in the production of soft, semi-rigid and rigid polyurethane foams, and can significantly improve the physical and processing properties of the foam.
1.2 Product parameters
parameter name | parameter value |
---|---|
Appearance | Colorless to light yellow transparent liquid |
Viscosity (25?) | 50-100 mPa·s |
Density (25?) | 0.95-1.05 g/cm³ |
Flashpoint | >100? |
Boiling point | >200? |
Solution | Easy soluble in water and organic solvents |
pH value | 7.0-9.0 |
VOC content | <50 g/L |
1.3 Product Advantages
- Low Viscosity: The low viscosity characteristics of Z-130 make it easy to mix and disperse in the production of polyurethane foam, improving production efficiency.
- ??: With theCompared with the amine catalyst, Z-130 is almost odorless, improving the working environment and reducing the health impact on the operators.
- Low VOC Emissions: The low VOC emission characteristics of Z-130 comply with environmental regulations and help reduce environmental pollution.
- High-efficiency Catalysis: Z-130 has efficient catalytic properties, which can significantly shorten the curing time of polyurethane foam and improve production efficiency.
2. Application of Z-130 in high-performance polyurethane foam
2.1 Soft polyurethane foam
Soft polyurethane foam is widely used in furniture, mattresses, car seats and other fields. The application of Z-130 in soft polyurethane foam is mainly reflected in the following aspects:
- Improve foam elasticity: Z-130 can effectively promote polyurethane reaction, improve the elasticity and resilience of foam, and make the foam softer and more comfortable.
- Improve the foam open-cell structure: The catalytic action of Z-130 helps to form a uniform open-cell structure and improves the breathability and comfort of the foam.
- Shorten curing time: The highly efficient catalytic performance of Z-130 significantly shortens the curing time of soft polyurethane foam and improves production efficiency.
2.2 Semi-rigid polyurethane foam
Semi-rigid polyurethane foam is mainly used in automotive interiors, packaging materials and other fields. The application advantages of Z-130 in semi-rigid polyurethane foam include:
- Enhanced foam strength: Z-130 can promote polyurethane reaction, improve the strength and durability of foam, making it more suitable for use in areas with higher requirements such as automotive interiors.
- Improving Foam Surface Quality: The catalytic action of Z-130 helps to form a smooth and uniform foam surface and improves the appearance quality of the product.
- Reduce foam density: The low viscosity characteristics of Z-130 help reduce the density of foam, reduce product weight, and reduce production costs.
2.3 Rigid polyurethane foam
Rough polyurethane foam is widely used in building insulation, cold chain logistics and other fields. The application of Z-130 in rigid polyurethane foam is mainly reflected in the following aspects:
- Improving foam insulation performance: Z-130 can promote polyurethane reaction, form a uniform closed-cell structure, and improve the foam insulation performance.
- Enhance the mechanical strength of foam: The catalytic action of Z-130 helps to improve the mechanical strength of foam, making it more suitable for use in areas with higher requirements such as building insulation.
- Shorten curing time: The highly efficient catalytic performance of Z-130 significantly shortens the curing time of rigid polyurethane foam and improves production efficiency.
III. Analysis of application case of Z-130
3.1 Soft polyurethane foam for furniture
In the production of soft polyurethane foam for furniture, the application of Z-130 has significantly improved the elasticity and comfort of the foam. By adjusting the amount of Z-130 added, the hardness and resilience of the foam can be accurately controlled to meet the needs of different furniture products. In addition, the low viscosity characteristics of Z-130 make it easy to disperse during mixing, improving production efficiency.
3.2 Semi-rigid polyurethane foam for automotive interior
In the production of semi-rigid polyurethane foam for automotive interiors, the application of Z-130 significantly improves the strength and durability of the foam. By optimizing the amount of Z-130 added, the hardness and surface quality of the foam can be accurately controlled to meet the high requirements of the automotive interior. In addition, the low VOC emission characteristics of the Z-130 meet the environmental requirements of the automotive industry and help reduce air pollution in the car.
3.3 Rigid polyurethane foam for building insulation
In the production of rigid polyurethane foam for building insulation, the application of Z-130 has significantly improved the insulation performance and mechanical strength of the foam. By adjusting the amount of Z-130, the density and closed cell ratio of foam can be accurately controlled to meet the high requirements of building insulation. In addition, the efficient catalytic performance of Z-130 significantly shortens the curing time of the foam and improves production efficiency.
IV. Future development prospects of Z-130
With the increasing strict environmental regulations and the increasing consumer requirements for product safety, the low viscosity odorless amine catalyst Z-130 has broad application prospects in high-performance polyurethane foams. In the future, the Z-130 is expected to make further breakthroughs in the following aspects:
- Improve catalytic efficiency: By optimizing the molecular structure of Z-130, it further improves its catalytic efficiency and shortens the curing time of polyurethane foam.
- Reduce VOC emissions: By improving the production process, further reduce the VOC emissions of Z-130 and meet stricter environmental protection requirements.
- Expand application fields: Expand its application in more fields by developing new Z-130 derivatives, such as medical care, electronics, etc.
V. Conclusion
As a new environmentally friendly catalyst, low viscosity odorless amine catalyst Z-130 has significant advantages in its application in high-performance polyurethane foams. Its low viscosity, odorless, low VOC emissions and other characteristics make it outstanding in the production of soft, semi-rigid and rigid polyurethane foams. By optimizing the addition amount and production process of Z-130, the physical and processing properties of polyurethane foam can be significantly improved, meeting the application needs of different fields. In the future, with the increasing strict environmental regulations and the increasing consumer requirements for product safety, the Z-130’s application prospects in high-performance polyurethane foam will be broader.
Appendix: Comparison of the application effects of Z-130 in different types of polyurethane foams
Foam Type | Application Effect |
---|---|
Soft polyurethane foam | Improve elasticity, improve open structure, and shorten curing time |
Semi-rigid polyurethane foam | Enhance strength, improve surface quality, reduce density |
Rough polyurethane foam | Improve thermal insulation performance, enhance mechanical strength, and shorten curing time |
From the above comparison, we can see that Z-130 has significant application effects in different types of polyurethane foams and can meet the application needs of different fields.
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